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GFS Performer ES, Service & Operation Manual

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GFS Performer ES Service & Operation Manual Download Page 44

Spare parts and accessories

Consumable parts

GFS recommends that you keep the following consumable parts available:

• One change of filters for each filter type:

• Exhaust filters or exhaust filter media

• Intake filters

• Air heater filters

• One box of light bulbs

• One roll of seal

Table 6. Consumable Parts

Part Number

Description

Refer to the Cabin Equipment Specifications on the General Arrangement drawing

Intake and exhaust filters

FMP2336

Air heater filters (quantity of 4)

230-286B

LED light bulbs (quantity of 4)

R8550

Door sealing tape

Before ordering replacement parts, make sure you know the following:

• Serial number of your product

• Part number and description of the item you want to order

• Desired quantity of the item

• Purchase order number or credit card number

• Preferred shipping method (UPS, Federal Express, truck, air, etc.)

• Complete shipping and billing address

NOTE
Visit www.globalfinishing.com/parts-filters and the GFS Accessories Catalog for information about paint
booth parts and components.

Spare parts and accessories

Global Finishing Solutions

44

239-062 rev 5

Summary of Contents for Performer ES

Page 1: ...perations Manual Document Number 239 062 rev 5 Publication date 12 07 2020 Read and keep this manual for future reference All personnel operating the equipment described in this manual should review a...

Page 2: ...Inspect filters and replace as needed 16 Remove overspray buildup 24 Check operation of product doors 25 Check lights 25 Monthly maintenance 26 Clean booth components 26 Inspect and clean the air hea...

Page 3: ...s of excessive vibration 41 Air heater service procedures 42 Check air heater belt tension SpaceSaver 42 Reset the air heater flame safety control 43 Reset the gas pressure switches 43 Reset the high...

Page 4: ...the best equipment and support to set your business up for success Contacting Global Finishing Solutions General information Toll free 800 848 8738 Fax 715 597 2193 Email info globalfinishing com Onli...

Page 5: ...y damage but poses no risk of personal injury Information notices In addition to the safety notices described above this manual uses a boldface keyword to identify certain other types of information T...

Page 6: ...nd understand the safe operating practices safety precautions and warning messages in this documentation WARNING Comply with OSHA guidelines and with all applicable local electrical safety and fire co...

Page 7: ...volved with this equipment in the safe conduct and operation of the system GFS recommends that only qualified personnel operate and maintain this equipment CAUTION Safety signs panels and labels that...

Page 8: ...ulates remove it as soon as possible to prevent a possible fire hazard Use a non ferrous non sparking scraper to eliminate any possibilities of igniting combustible material WARNING Do not leave piles...

Page 9: ...nic compounds VOCs requires either coating reformulation or optional additional equipment WARNING Fall Hazard Do not walk or drive over the pit without the bar grating in place WARNING Fall Hazard Do...

Page 10: ...intenance Lighting Lens Safety Interlock A magnetic actuated switch mounted in the light fixture provides a safety interlock When installed properly the switch will prove that the lens cover is proper...

Page 11: ...ion area you can determine the air volume flowing past a point in the booth per unit of time Downdraft airflow Generally accepted as the best airflow style downdraft booths do an excellent job control...

Page 12: ...ver air heater right The following models may use this airflow Ultra XD and XS Performer XD and ES Ultra XD and XS CTOF Air pressure balance Air pressure balance is the difference in either a negative...

Page 13: ...s not effective for maintaining air pressure balance or providing consistent airflow and temperatures in a CTOF booth with curtains Pressurized CTOF booths with frontal curtains use a manual balance s...

Page 14: ...r in at the fan test speed Rigidly Mtd in sec 0 15 Flexibly Mtd in sec 0 20 Vibration cannot be guaranteed under field conditions due to mounting and installation variables If vibration is excessive s...

Page 15: ...ilter on the Low NOx burner and replace if needed X Remove overspray buildup from ceiling walls floor and doors curtains X Check operation of product doors X Check lights and replace defective bulbs i...

Page 16: ...weather conditions e g smog fog frost etc produce atmospheric dust concentrations that may be much higher than normal In such conditions intake filters and air heater pre filters may become saturated...

Page 17: ...raised basement 1 Remove the bar grating from the pit or raised basement and set it aside WARNING Do not walk or drive over the pit or basement while the bar grating is removed 2 Remove and safely di...

Page 18: ...dense side of filter C Air entering side D Filter grid E Rubber tip on grid corner F Airflow Replace the intake filters NOTE Perform this task at recommended intervals see Inspect filters and replace...

Page 19: ...ll with socket wrench bit or a socket wrench to loosen one of the outer corner filter clips 3 Once loosened twist the clip 180 degrees to free the filter grid 4 Repeat steps 2 and 3 for the outer filt...

Page 20: ...ter media WARNING Treat used filters and any other paint contaminated items as flammable products and dispose of them safely 8 Place fresh filter media on top of the filter rack with the writing on th...

Page 21: ...ter including the main electrical service and the main gas supply Perform these steps to replace the air heater filters 1 On the air heater locate the panel that houses the filter 2 Remove the four wi...

Page 22: ...GFS pocket filters along the track into the air heater 6 Reattach the panel and secure it with the four wing head thumb screws Replace air heater filters SpaceSaver WARNING Before servicing lockout ta...

Page 23: ...o gain access 4 Using both hands pull the used filter by its frame along the track and out of the unit Remove the remaining filters in the same manner as the first filter WARNING Treat used filters an...

Page 24: ...e to the side of the combustion blower box and lift the filter frame grate out of place 3 Remove the used filter pad 4 Making sure the replacement filter is oriented the same way insert the new combus...

Page 25: ...that the door swings freely 3 Check that the latch holds the door in place 4 Check that the seal on the door is in good condition Check lights Inspect the lights to look for individual lights that are...

Page 26: ...duct C Intake plenum D Exhaust plenum confined space E Exhaust ductwork Figure 5 Downdraft booth components with BT or GUL air heater left and SpaceSaver air heater right A Intake Duct B Discharge duc...

Page 27: ...ain electrical service and the main gas supply 1 Check that the fan inlet and intake areas approaches to the ventilator are free from obstructions and clean 2 Check the fan wheel other moving parts an...

Page 28: ...manently lubricated 3 Scrape off any accumulated oil and dust from the fan inlet wheel and other moving parts Dispose of any waste safely NOTE Accumulated oil and dust can cause an imbalance in the fa...

Page 29: ...worn belts NOTE For instructions see Replace fan belts page 39 2 Inspect the bolts and screws for tightness Tighten them as necessary 3 Inspect the motor for cleanliness Remove dirt and grease from th...

Page 30: ...licable Inspect and clean an air heater with a standard burner page 29 instead Once each year complete these tasks in addition to the monthly air heater maintenance tasks WARNING Before servicing lock...

Page 31: ...cycle damper BT and GUL 1 Remove the filter access door 2 Remove the air heater intake filters 3 Inspect the cycle dampers pivots and linkage for damage Replace components if necessary 4 Ensure the c...

Page 32: ...es a leak which needs to be fixed before proceeding Replace the valve reassemble and retest for bubbles 2 Remove all power to the burner system and verify that both automatic safety shutoff valves are...

Page 33: ...n energize both automatic safety shutoff valves 11 Use soapy water to check all test nipples to ensure that there are no leaks 12 If no leakage is detected de energize all automatic safety shutoff val...

Page 34: ...ccurs measure the resistance If the resistance is more than 1 0 ohm remove switch from service 6 Allow the burner to go through a startup sequence and then verify that the burner faults and is not all...

Page 35: ...tch set point clockwise until the switch trips Pressurize the volume of gas the high pressure gas switch is sensing by closing the downstream ball valve and open the port 3 tap 5 When the fault occurs...

Page 36: ...you do not use a protective covering on the lights you might have to clean overspray from the light cover and panel before you can remove the light cover 4 Rotate the tube 90 degrees to free the bulb...

Page 37: ...tor or from the GFS Parts Department For more information see Accessories page 45 1 Remove the protective covering from all lights If you use Lens Protector Remove the Lens Protector plastic sheet If...

Page 38: ...WARNING Before servicing lockout tagout the main electrical service to the device CAUTION Do not tighten belts by changing the setting of the motor pulley as this changes the fan speed and may damage...

Page 39: ...This is done by turning a jackscrew which is a part of the motor base on models having larger motors The belt may be slipped off the motor sheave and then easily removed from the sheave on the blade...

Page 40: ...edge inset A When sheaves are of unequal width align the center of the sheaves inset B A B A Equal width sheaves Align to straight edge touching sheaves at arrows B Unequal width sheaves Align to cent...

Page 41: ...ck side should bow out and also be in line If one of the belts extends out considerably farther than another it is an indication that the belts are not matched and should be changed If there is only a...

Page 42: ...the main electrical service and the main gas supply CAUTION Do not tighten the belts by changing the motor pulley setting as this changes the fan speed and may damage the motor NOTICE Over tightening...

Page 43: ...set the gas pressure switches Units are equipped with manual reset high and low gas pressure switches The burner will not operate if a switch is tripped To reset a switch follow the reset instructions...

Page 44: ...36 Air heater filters quantity of 4 230 286B LED light bulbs quantity of 4 R8550 Door sealing tape Before ordering replacement parts make sure you know the following Serial number of your product Part...

Page 45: ...paint booths With the BoothBox 2 you can store commonly used supplies tape gloves tack cloth within arm s reach enabling you to increase produc tivity while eliminating time consuming trips in and ou...

Page 46: ...nHanger is also equipped with a hook for storing spray guns tape and other supplies allowing you to avoid clutter and keep objects off the floor 218 011 BoothBox Mini The BoothBox Mini is a magnetic s...

Page 47: ...066 white solvent based 1 gallon 236 041 5PL white solvent based 5 gallons 236 063 55DM white solvent based 55 gallons PIG Grippy Mats PIG Grippy Mat Paint Booth Protective Floor Covering has a self...

Page 48: ...084 72 inch x 300 foot roll DirtTrack Mat Prevent contaminants from entering the booth with GFS DirtTrack mats Position the multilayered adhesive mat in front of product or personnel doors to trap di...

Page 49: ...s and an air heater with burner to supply fresh air to the booth For detailed information about using the control panel see the operator manual for your control panel type Engage Operator Manual GFS...

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