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GF-8 Xten Crane System Instruction Manual

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SAFETY GUIDELINES 

The assembly instructions must be read and understood before set-up or operation. The crane may only be 
assembled in accordance with the manufacturer’s instruction manual. 
The GF-8 Crane may only be set-up or operated by trained and experienced personnel. To avoid misuse by 
untrained personnel, the crane should be dismantled when not in use or under supervision. 
For further information on the qualifications required for test personnel please refer to BGV 1, § 33 and §34. 
 
The crane may not be assembled or operated under the influence of alcohol, drugs or any other intoxicating 
substances. The respective protective clothing e.g. gloves, should be worn. 
 
The  manufacturer  accepts  no  liability  for  damages  or  injuries  for  incidents  or  accidents  occurring  due  to 
negligence by the crane operator or misuse of the crane or disregarding the instruction manual.. 
 
Before  assembling  the  crane  ensure  that  the  ground  surface  is  stable  and  cannot  give  way.  The  ground 
surface must be stable enough to support at least 1000 kg/m2 = 2200 lbs/ sq yard. 
 
Crane operation is only allowed with solid tires. Use with pneumatic wheels is not allowed. 
 
The  crane  dolly  must  be  level  at  all  times.  If  necessary,  level  the  crane  with  the  provided  levelling  legs 
ensuring  that  the  levelling  legs  cannot  sink  or  breakthrough  the  surface  and  are  supported  enough  were 
necessary. Whether operating or moving the crane on track or on a solid ground surface it is essential that 
the track or surface is completely level, stable and free from obstructions. 
 
When operating the crane on track, ensure that the track is level, properly laid, constructed and supported. 
The  correct  underlay  must  be  used  to  ensure  that  the  track  and  underlay  are  secured  against  moving, 
slipping and collapse. Ensure that the underlay meets the specified support and stability requirements. Only 
GFM Track or comparable track systems with a payload capacity of 1200kg / 2640lbs and a maximum track 
runner distance of 640mm / 25inches (measured inside edge to inside edge) may be used. Extreme caution 
must be used if tracking on curved track (no faster than a slow walking pace).  
 
Use of the crane on insert vehicles, camera cars or any motorised vehicle is not allowed. The manufacturer 
accepts no liability for damages or injuries for incidents or accidents occurring due to use of the crane on 
insert vehicles, camera cars or any other motorised vehicles. 
 
Changing weather conditions should be taken into consideration. The crane must be taken out of operation 
before the operational wind speed reaches 40kmh. / 25mph. See page 39. 
 
The complete lift and panning range  of the crane must be kept clear of obstructions at all times. A safety 
clearance of 0.5m / 19" to surrounding objects and 1m / 39” to persons must be observed on all sides of the 
crane during operation.  
 
The  crane may  not  be  used  in  the  direct vicinity  of  high voltage  power  cables.  To  avoid  accidents  due  to 
misuse in the vicinity of high voltage power cables, Safety Guidelines (especially VBG 1 and 4) as well as 
VDE  regulations  (especially  0105  part  100)  must  be  adhered  to.  If  the  nominal  voltage  cannot  be 
determined, a minimum clearance of 5m / 16ft must be kept at all times. Failing to do so can cause fatalities.  
 
Personnel  on  board  the  crane's  platform  must  use  safety  belts  at  all  times.  They  should  not  make  any 
sudden,  abrupt  movements  or  lean  out  over  the  side  of  the  platform.  No  loose  objects  may  be  stored  or 
placed on the crane platform.  
 
Before the counterweights are removed from the bucket, ensure that the platform is resting on the ground or 
alternatively  supported  by  an  appropriate  stable  underlay.  Gradually  remove  the  counterweights  before 
personnel leave the platform or as the case may be, the remote head or camera are removed. 
 
The  manufacturers  technical  specifications  and  limits  must  be  adhered  to  at  all  times  and  in  no  way 
exceeded. Adding extra counterweight by placing it on top of the couterweight bucket or on any other crane 
part is strictly forbidden. 
 
In the interest of safe crane operation abrupt, sudden movement of the crane should be avoided. 
 
Only original accessories manufactured by GFM may be used with the crane. 

 

Summary of Contents for GF-8

Page 1: ...GF 8 Crane System Instruction Manual Standard Versions 1 18 Xten Versions 1 8 Valid Sep 2007 Grip Factory Munich GmbH F rholzener Stra e 1 85386 Eching bei M nchen Germany Tel 49 0 89 319 0 129 0 Fax...

Page 2: ...19 Version 18 20 Assembly Technical Specifications for the Xten Versions 22 Xten Version 1 22 Xten Version 2 23 Xten Version 3 24 Xten Version 4 26 Xten Version 5 27 Xten Version 6 29 Xten Version 7...

Page 3: ...runner distance of 640mm 25inches measured inside edge to inside edge may be used Extreme caution must be used if tracking on curved track no faster than a slow walking pace Use of the crane on insert...

Page 4: ...y Base Dolly with 90cm 3ft Mounting Column and Pivot Seection Versions 1 8 The 30cm 1ft column extension is used in versions 9 to 18 to increase the pivot height from 154cm to 184cm It is connected to...

Page 5: ...To do so the pan bearing must be removed by unscrewing the 6 screws The adapter must be mounted in line to the connections on the base dolly with the adapter ring connectors pointing towards the base...

Page 6: ...he locking screw Connect the rod to the angle adjuster and secure it with a safety pin at each end Other shorter versions can be built by using the 100cm 3 3 or 150cm 5 extension and its parallelogram...

Page 7: ...a 60cm 2ft Mounting Column More details can be found on pages 3 The Mounting Column for all Xten Versions 1 to 8 must be supported with the 4 Telescopic Column Supports More details can be found on pa...

Page 8: ...remaining angle adjuster to the end of the150cm 5 section and secure it with the provided safety pin 12 Connect one of the 150cm 5 parallelogram rods to the middle section and the angle adjuster and s...

Page 9: ...n a support stand or rostrum 12 Connect the remaining angle adjuster to the end of the 100cm 3 3 section and secure it with the provided safety pin 13 Connect one of the 150cm 5 parallelogram rods to...

Page 10: ...remaining angle adjuster to the end of the second 150cm section and secure it with the provided safety pin 13 Connect one of the 150cm 5 parallelogram rods to the middle section and then connect the...

Page 11: ...m with the provided safety pin 13 Connect the remaining angle adjuster to the end of the third 150cm section and secure it with the provided safety pin 14 Connect one of the 150cm 5 parallelogram rods...

Page 12: ...the provided safety pin 13 Connect the remaining angle adjuster to the end of the second 100cm section and secure it with the provided safety pin 14 Connect one of the 150cm 5 parallelogram rods to t...

Page 13: ...e provided safety pin Note Support the third section by placing it on a support stand or rostrum 14 Connect the remaining angle adjuster to the end of the 100cm section and secure it with the provided...

Page 14: ...rovided safety pin Note Support the third section by placing it on a support stand or rostrum 14 Connect the remaining angle adjuster to the end of the 90cm section and secure it with the provided saf...

Page 15: ...n Slip the connection flanges into each other and secure them with the provided safety pin 15 Connect the remaining angle adjuster to the end of the fourth 150cm section and secure it with the provide...

Page 16: ...era head mount 253 cm 8 3 Length of rear end pivot to outside of bucket 220 cm 7 2 Assemble the GF 8 Column Extension as per the instructions on page 3 The GF 8 version 9 is assembled in the same mann...

Page 17: ...F 8 Column Extension as per the instructions on page 3 The GF 8 version 11 is assembled in the same manner as version 3 Version 12 Front extension arms required 2 x 150 cm 5 100 cm 3 3 Rear extension...

Page 18: ...F 8 Column Extension as per the instructions on page 3 The GF 8 version 13 is assembled in the same manner as version 5 Version 14 Front extension arms required 3 x 150 cm 5 100 cm 3 3 Rear extension...

Page 19: ...8 Column Extension as per the instructions on page 3 The GF 8 version 15 is assembled in the same manner as version 7 Version 16 Front extension arms required 4 x 150 cm 5 100 cm 3 3 Rear extension a...

Page 20: ...other and secure them with the safety pin 13 Connect the fourth 150cm 5 section to the third 150cm 5 section Slip the connection flanges into each other and secure them with the safety pin Note Suppor...

Page 21: ...y pin Note Support the second section by placing it on a support stand or rostrum 12 Connect the third 150cm 5 section to the second 150cm 5 section Slip the connection flanges into each other and sec...

Page 22: ...ge into the female flange on the angle adjuster Secure it with the 2 safety pins on the top of the angle adjuster Tip The angle adjuster has an integrated leveller By turning it the vertical plate on...

Page 23: ...utside of bucket 253 cm 8 3 Double rigging is required Observe guidelines on pages 36 and additionally ensure that the Large Rigging Harness is used with double rigging to the rear and front Continue...

Page 24: ...ading any weights Before operation all locking pins locking screws etc should be inspected to ensure that all assembly sections are securely fastened Xten Version 2 Pivot height 184cm 6ft Large Riggin...

Page 25: ...leveller By turning it the vertical plate on the angle adjuster can be set to a perfect right angle 20 Connect the platform to the angle adjuster by inserting the male platform flange into the female...

Page 26: ...n Note Support the third section by placing it on a support stand or rostrum 18 Connect the remaining angle adjuster to the end of the 100cm section and secure it with the provided safety pin 19 Now m...

Page 27: ...the locking pins are inserted fully 26 Connect a 150cm 5 rigging rod to each of the turnbuckles on the front side of the rigging harness Ensure that the locking pins are inserted fully 27 Connect ano...

Page 28: ...rms required 5 x 150 cm 5 Rear extension arm required 1 x 160 cm 5 3 Lift range 1299 cm 42 7 Maximum Euro adapter height 869 cm 28 6 Lift capacity 80 kg 176 lbs Counterweight required for max load 526...

Page 29: ...the second 150cm parallelogram rod to the first 150cm rod In turn connect the third 150cm parallelogram rod to the second 150cm rod In turn connect the fourth 150cm parallelogram rod to the third 150c...

Page 30: ...s Ensure that the locking pins are inserted fully 13 Connect a 150cm 5 rigging rod to each of the turnbuckles on the front side of the rigging harness Ensure that the locking pins are inserted fully 1...

Page 31: ...adjuster Tip The angle adjuster has an integrated leveller By turning it the vertical plate on the angle adjuster can be set to a perfect right angle Correct setting of the angle adjuster enhances th...

Page 32: ...n Slip the connection flanges into each other and secure them with the provided safety pin 21 Connect the remaining angle adjuster to the end of the last section and secure it with the provided safety...

Page 33: ...of the rigging harness Ensure that the locking pins are inserted fully 13 Connect a 150cm 5 rigging rod to each of the turnbuckles on the front side of the rigging harness Ensure that the locking pin...

Page 34: ...turning it the vertical plate on the angle adjuster can be set to a perfect right angle 24 Now mount the top rigging system observing the guidelines on pages 36 Insert the Rigging Support Adjuster be...

Page 35: ...horizontal top cradle by inserting the locking pin from the upper side through the parallelogram rod and into the horizontal top Positioning of the Parallelogram Rod Supports Standard Versions 3 4 11...

Page 36: ...g rods Ensure that the locking pins are inserted fully 3 Connect a Rigging Rod Connector to each of the second Rigging Rods In turn connect the 2 Adjustable Rigging Rod Supports to the Rigging Connect...

Page 37: ...sions 7 8 Lower front rigging 1 Connect 2 x 142cm 4 7 rigging rods to the lower turnbuckles on the front side of the large rigging harness Ensure that the locking pins are inserted fully 2 Connect ano...

Page 38: ...trically by using the same length rods connectors etc in the same position on each side Xten Versions 7 and 8 Short Rigging Rod Connector attach to Adjustable Rigging Rod Support and use to connect 3r...

Page 39: ...ed The working payload capacities may not be exceeded An itemized weight list for GFM accessories may be found below Place the correct amount of counterweight in the weight bucket to balance the load...

Page 40: ...all times When dismantling the crane it is essential that the whole platform is supported fully by a stable underlay i e rostrum or ground surface In any case the platform should not be in the air wit...

Page 41: ...section and secure with the knurled locking knobs Push Bar Can be connected to either end on the base dolly by inserting the push bar stubs into the respective holes on the base Lock tightly with the...

Page 42: ...ced crane can be cranked upwards to allow the track to be placed under the base and already mounted track wheels The base can then be carefully lowered by cranking the 4 levelling legs simultaneously...

Page 43: ...nstruction Manual Page 42 Transport trolley for the GF 8 Crane The above photos show the practical transport solution for the GF 8 Crane System The GFM trolley fits the complete system with dolly and...

Page 44: ...ls and with single ended corrected steering geometry allowing a minimum circular movement of 258cm 9 4 inside diameter Can roll from floor to standard 62cm 24 5 track by just clicking on the track whe...

Page 45: ...rom the rear of the dolly In this mode the front wheels are steered allowing a minimum circular movement of 258cm 9 4 inside diameter 4 wheel inverted all 4 wheels can be turned together giving a roun...

Page 46: ...h lever here in the downward position Steering mode 2 4 wheel steering all 4 wheels can be turned together giving a roundy round steering effect for narrow curves 4 wheel steering Switch lever here in...

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