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25

ASTON CONSOLE SERIES INSTALLATION MANUAL

Wiring Schematics cont.

208-230-265/60/1

ABC - ECM with Electric Heat and Remote Stat

P

05

Wire nut

Temperature Switch

Thermistor

Relay Coil

Switch - Condensate Overflow

Switch - High pressure

Switch - Low pressure

Polarized connector

Factory Low Voltage Wiring
Factory Line Voltage Wiring
Field Low Voltage Wiring
Field Line Voltage Wiring
Optional Block
DC Voltage PCB Traces

Internal Junction
Quick Connect  Terminal

Field Wiring Lug

Ground

Relay Contacts – N.O., N.C.

Field Zone Sensor Wiring

Legend

L1

Capacitor

T

1

2

3

AQ – Aquastat
CC – Compressor Contactor 
CO – Condensate Overflow Sensor
ES – Emergency Shutdown
HP – High Pressure Switch
LP – Low Pressure Switch 
FD – Freeze Detection Sensor 
F1 – Fuse

Fuse

Light  Emitting Diode - Green

G

Light  Emitting Diode - Yellow

Y

Light  Emitting Diode - Red

R

SW1 – Push button
SW2 – DIP package 8 position
PB – Power Block
RB – Blower Relay
RV – Reversing Valve Coil

CC2

EH1

Factory

Fault

ALG

ALM

LS

ES

ACC c

Status

AURORA BASE 

CONTROL™ 

RV – K1

CC2

CC – K2

CC Hi – K3

Fan – K4

Alarm – K5

Acc – K6

ACC no

ACC nc

O/B

C

R

LO

G

Y1

Y2

W

DH

3A-Fuse

O/B

C

R

LO

G

Y1

Y2

W

DH

LO

G

HI

CCG

CC
FG

F
R

HP
HP

LP

FP2
FP2
FP1

REV
REV

CFM

PWM

ECM PWM

Factory

Factory Fan Connection

R

R

CC

C

C

R

(-)

(+)

RS 485

EH2

C

EH1

C

CO

(+)

(-)

R
C

RS485 Exp

Factory

Com1

Com2

Config

G

G

G

Y

R

SW1 Test

FP1 – 15

o

F/30

o

F

JW2 - 
Alarm

P11

P5

P2

P1

P8

P7

P9

P6

P3

SW2

P13

P4

FP2 – 15

o

F/30

o

F

RV – B/O

ACC – Dip 4

ACC – Dip 5

CC – Dual/Single

    L – Pulse/Continuous

Reheat/Normal

Factory Use

Field Connections

Field Connections

C

LP

FP1

F

CC

G

Y1

1

2

3

4

5

6

7

8

Off

On

N/A

RS485 NET

LED3

LED2

LED1

High

Low

NC*09

Yellow

White

NC*12

Blue

Yellow

NC*15

Yellow

White

NC*18

Blue

Yellow

Blower Se

ƫ

ngs

CHART 1

Notes:

1 – Swap blue and red leads for 208V operation.
2 – Factory wired. Refer to blower table settings.
3 Optional field installed Aquastat for use with single heat.

Slow Flash
Fast Flash
Flash Code

Status LED (LED1, Green)
Configuration LED (LED2, Yellow)
Fault LED (LED3, Red)

Status LED (LED1, Green)

Normal Mode
Control is Non-Functional
Test Mode
Lockout Active
Dehumidification Mode
Reserved
Reserved
Load Shed
ESD

1 second on and 1 second off

Random Start Delay

Fast Flash

OFF

ON

Slow Flash

Fast Flash

Flash Code 2
Flash Code 3

Flash Code 6

Flash Code 4
Flash Code 5

Aurora LED Flash Codes

100 milliseconds on and 100 milliseconds off
100 milliseconds on and 400 milliseconds off with a 2 second pause before repeating

Reserved

Flash Code 7

Configuration LED (LED2, Yellow)

Fault LED (LED3, Red)

Fast Flash
Fast Flash

No Software Overide

Flash ECM Setting

DIP Switch Overide

Slow Flash

Normal Mode
Input Fault Lockout
High Pressure Lockout
Low Pressure Lockout

Low Water Coil Limit Lockout - FP1

Low Air Coil Limit Lockout - FP2

Reserved
Condensate Overflow Lockout
Over/Under Voltage Shutdown
Reserved
Reserved
Air/Water Coil Limit Sensor Error

Flash Code 1

OFF

Flash Code 2
Flash Code 3
Flash Code 4
Flash Code 5

Flash Code 8

Flash Code 6
Flash Code 7

Flash Code 9

Flash Code 10
Flash Code 11

ECM Configure Mode

Fast Flash

Reset Configure Mode

Off

Accessory Relay

Cycle with Blower

Cycle with Compressor

Water Valve Slow Open

Outdoor Air Damper

SW2-4 SW2-5

On

On

Off

Off

On

Off

Off

On

Operation

Event

Normal Mode

Test Mode

Random Start Delay
Compressor On Delay
Compressor Minimum On Time
Compressor Short Cycle Delay
Blower Off Delay
Fault Recognition Delay – High Pressure
Start-Up Bypass – Low Pressure
Fault Recognition Delay – Low Pressure
Start-Up Bypass – Low Water/Air Coil Limit
Fault Recognition Delay – Low Water/Air Coil Limit
Fault Recognition Delay – Condensate Overflow
Thermostat Call Recognition Time
Auxiliary Heat Staging Delay
Emergency Heat Staging Delay

Less than 1 second

5 to 80 seconds

1 second

5 seconds

< 1 second

30 seconds

2 seconds

Less than 1 second

2 minutes

5 seconds

4 minutes

15 seconds

2 minutes

2 minutes

30 seconds

30 seconds

30 seconds

30 seconds
30 seconds

30 seconds
30 seconds
30 seconds

2 seconds

2 seconds

5 minutes
2 minutes

20 seconds

7.5 seconds

Aurora Timing Events

Reheat Delay

30 seconds

30 seconds

Water Valve Slow Open Delay

90 seconds

90 seconds

Summary of Contents for ASTON SERIES

Page 1: ...15 Installation Information Water Piping Connections Hot Water Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance COMMERCIAL Water Source Geothermal Heat Pump R 410A Refr...

Page 2: ......

Page 3: ...ng 17 Open Loop Ground Water Systems 18 Electrical Connections 19 Electrical Data 20 Auxiliary Heat Ratings 21 Blower Performance 21 Wiring Schematics 22 27 Controls 28 Startup Notes 36 Startup Checkl...

Page 4: ...d Range 6 AlumiSealTM Standard Range 7 No Coating Extended Range 8 No Coating Standard Range Sound Kit A None B Blanket Auxiliary Electric Heat N None B 1 0kW 09 12 C 2 0kW 09 12 D 3 0kW 15 18 Motoriz...

Page 5: ...rom the packaging if necessary Units in question should also be internally inspected If any damage is noted the carrier should make the proper notation on the delivery receipt acknowledging the damage...

Page 6: ...1 3 3 49 1 11 8 4 3 cm 127 0 31 1 65 2 23 4 88 9 15 6 8 3 124 7 29 8 10 9 09 12 15 18 4 0 5 7 8 1 3 2 6 47 B3 0 193B 47 B3 0 193B 756B 3BC B 4 B 34B 3BC 23B 7 0 BE7AB 3FB3 232 B 0 0 19 2 4 B6 C B7 B...

Page 7: ...6 1 2 5 49 1 11 8 4 3 cm 127 0 32 0 73 9 23 4 88 9 15 6 6 4 124 7 29 8 10 9 09 12 15 18 3 D3 AB71 AB 7 4 0 93 B 0 2 3 13 0 93 3253 4 35 A A6 E 6 7 8 1 4 3 2 5 0 756B 3BC B 4 B 34B 3BC 23B 7 0 BE7AB 3F...

Page 8: ...15 6 6 1 124 7 30 5 10 9 in 55 0 12 6 29 1 9 2 35 0 6 1 2 5 54 1 11 8 4 3 cm 139 7 32 0 73 9 23 4 88 9 15 6 6 4 137 4 29 8 10 9 09 12 15 18 47 B3 0 193B 47 B3 0 193B 2 3 1 6 7 8 4 0 5 0 756B 3BC B 4 B...

Page 9: ...D32 4 1 7BG 0 B6 A723A 3 31B 71 63 B 23 0 7 3 3AA AE7B16 B7 4 B7 AE7B16 B7 0 19 B3 3 C7 32 4 2 3 7 AB B7 CBA723 7 2 3 B7 473 2 7 AB 32 E D B 53 B3 7 A 4F 3 B3 E AB B B7 A G B7 4CA32 4CA32 27A1 31B B7...

Page 10: ...3 25 65 65 2 19 83 50 4 1 64 4 2 12 03 30 6 0 66 1 7 2 75 7 0 5 5 14 0 DAMPER OPENING Models 09 12 BLOWER ACCESS PANEL COMPRESSOR ACCESS PANEL 42 88 108 9 34 0 86 4 1 5 3 8 1 5 3 8 4 32 11 0 8 88 22...

Page 11: ...D D3A B7 6 A3 97BA 1 23 A B3 2 7 1 31B7 47 B3 6 2G 0 F B7 3 31B 71 63 B B7 0 19 B3 3 C7 32 4 2 3 7 AB B7 CBA723 7 2 3 B7 473 2 7 AB 32 1 B 3 3 D3 4 113AA B 1 B 0 F 2 3 44 AE7B16 1 3AA 113AA 3 3 D32 4...

Page 12: ...PLATE COMPRESSOR ACCESS PANEL DAMPER OPENING 43 37 110 2 1 62 4 1 25 65 65 1 19 83 50 4 Models 09 12 8 88 22 6 34 0 86 4 1 50 3 8 1 50 3 8 4 32 11 0 42 88 108 9 BLOWER ACCESS PANEL COMPRESSOR ACCESS P...

Page 13: ...plate mounting height is increased by the thickness of the shims used Position backplate in desired equipment location To further reduce the operating sound level of the unit 1 8 inch thick rubber mat...

Page 14: ...to the units An air vent must be installed in the water distribution system The supply and return water piping should be run through the wall or floor penetration and terminate with a ball valve The...

Page 15: ...es should be installed on both the supply and return water lines of the unit Flow control valves should be installed on the water discharge line It is recommended that P T ports be installed on the su...

Page 16: ...cabinet repositioning pieces 1 2 and 3 into the locations directly opposite the original positions Secure by replacing mounting brackets Note Be sure that louvers on the grille assembly are facing th...

Page 17: ...protect the system from dirty water conditions Dirty water will result in system wide degradation of performance and solids may clog valves strainers flow regulators etc Additionally the heat exchange...

Page 18: ...tremely hard water the owner should be informed that the heat exchanger may require occasional flushing Units with cupronickel heat exchangers are recommended for open loop applications due to the inc...

Page 19: ...able 208 Volt Operation All Envision Series 208 230 units are factory wired for 230 volt operation For 208 volt operation the red and blue transformer wires must be switched Microprocessor Remote Ther...

Page 20: ...21 0 2 6 6 7 7 7 10 15 265 60 1 238 292 6 7 4 3 22 0 2 5 6 8 7 9 10 15 12 115 60 1 104 127 14 8 9 5 50 0 4 25 13 8 16 1 25 208 230 60 1 187 253 7 7 4 9 25 0 2 6 7 5 8 8 10 15 265 60 1 238 292 7 0 4 5...

Page 21: ...0 1 239 292 2000 2 50 7 55 10 1 12 6 20 15 18 3 kW 208 60 1 197 254 2454 2 45 11 80 14 3 17 8 30 230 60 1 197 254 3000 2 60 13 04 15 6 19 6 35 265 60 1 239 292 3000 2 50 11 32 13 8 17 3 30 Always refe...

Page 22: ...E 1 T ST CC Compressor Contactor HP High Pressure Switch LP Low Pressure Switch RV Reversing Valve Coil ST Entering Air Temperature Sensor RB Blower Relay Black Black Red 11 Black 12 Red 17 Red 19 Bla...

Page 23: ...Blue Wht 36 Blue Wht 35 White 34 Blue T6 FS Yellow 44 Yellow 44 Brown 43 Yellow 13 Page 1 Blue Tan 41 Blue 40 Blue 40 Brown 3 Tan 41 Brown 26 Green 00 Red 39 Gray 42 NOTE 3 NOTE 4 Violet 4 Violet 4 Vi...

Page 24: ...CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora Base Control ABC K1 RV Relay K2 CC Relay K3 CC2 Relay K4 Fan Relay K5 Alarm Relay K6 Acc Relay F R C CC G Y1 C R ES LS P2 EH1 Y G G...

Page 25: ...t LED LED3 Red Status LED LED1 Green Normal Mode Control is Non Functional Test Mode Lockout Active Dehumidification Mode Reserved Reserved Load Shed ESD 1 second on and 1 second off Random Start Dela...

Page 26: ...ite Yellow Blue Red Black CFM P13 P4 SW1 P5 JW2 P9 LO O B Y2 W DH P8 P7 RS485 NET RS485 NET P6 RS485 EXP P3 SW2 On Future Use L Output Type CC Dual Single Acc Dip 5 Acc Dip 4 RV B O FP2 15 F 30 F FP1...

Page 27: ...Mode Lockout Active Dehumidification Mode Reserved Reserved Load Shed ESD 1 second on and 1 second off Random Start Delay Fast Flash OFF ON Slow Flash Fast Flash Flash Code 2 Flash Code 3 Flash Code 6...

Page 28: ...fan speed switch The temperature can be controlled by rotating the thermostat control knob The Fan Only setting provides constant fan operation In the Heat mode a call for heat by the thermostat clos...

Page 29: ...on and 1 second off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing and ho...

Page 30: ...e turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2 and W must be removed for at least 3 seconds To...

Page 31: ...er G The blower will start immediately upon receiving a thermostat G command If there are no other commands from the thermostat the ECM will run on G speed until the G command is removed Regardless of...

Page 32: ...gs The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs display the status configuration and fault...

Page 33: ...ntrol will monitor water and refrigerant temperatures to determine if conditions are satisfactory for heating water LED1 red LED will flash code 15 when the DHW limit is reached and when conditions ar...

Page 34: ...ensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty Filter Alarm no lockout info only Output from dirty filter sensor Home Automation 2 E24 HA2 With a closed dry c...

Page 35: ...ange will be noticed from normal cooling Dehumidification mode will be shown on the ABC and the communicating thermostats Fault LED LED1 Red Red Fault LED LED Flash Code Lockout Reset Remove Fault Con...

Page 36: ...lable in five models with equipment rated fuses to provide additional circuit protection The fuses are panel mounted to allow easy inspection and removal without removing the cover on the disconnect C...

Page 37: ...ing setpoint must be set below room temperature 3 Be sure that the compressor and water control valve or loop pump s are activated 4 Verify that the water flow rate is correct by measuring the pressur...

Page 38: ...g performance based on entering air temperatures of 80 F DB 67 F WB Heating performance based on entering air temperature of 70 F DB Operating Limits F C F C Air Limits Min Ambient Air 45 7 2 45 7 2 R...

Page 39: ...x 500 485 for water antifreeze x T Note DO NOT hook up pressure gauges unless there appears to be a performance problem Line Voltage Loop Open Unit Amp Draw Closed COAX SOURCE HEATING CYCLE ANALYSIS...

Page 40: ...F 09 1 2 1 0 0 9 0 8 0 7 0 6 1 8 2 3 2 2 2 0 1 9 1 8 2 5 3 8 3 7 3 5 3 3 3 1 12 1 5 0 9 0 8 0 7 0 6 0 5 2 3 1 7 1 5 1 4 1 3 1 1 3 5 3 0 2 7 2 5 2 4 2 2 15 2 0 1 7 1 6 1 5 1 4 1 3 3 0 3 3 3 2 3 0 2 9 2...

Page 41: ...ressure Note On open loop systems if the installation is in an area with a known high mineral content 125 PPM or greater in the water it is best to establish with the owner a periodic maintenance sche...

Page 42: ...iption Date By All Updated Nomenclature and Wiring Schematics ABC Controls 1 Sept 2015 MA All Obsoleted PSC Option Updated Nomenclature Updated Wiring Schematics 04 Mar 2015 MA All Updated with All Al...

Page 43: ......

Page 44: ...mps Size 0 75 1 5 Tons Document Type Installation Manual Part Number IM1010CGB Release Date 09 15 2015 The manufacturer has a policy of continual product research and development and reserves the righ...

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