Genie Super Tower, Service Manual

Page: 43 / 45

September 2016 Service Manual
Winches
Part No. 115411 Super Tower 35
14 Lubricate the outside of the frame spacer with
multi-purpose grease and insert it into the
drum.
15 Install the cable drum. Be sure the drum gears
mesh with the ratchet gears.
16 Install the drum bolt keeper. Push the drum
bolt through the winch housing, drum cover
and drum. Be sure the head of the drum bolt is
on the drum gear side of the winch.
17 Install the drum bolt jam nut and torque to
20 to 25 ft-lbs / 27 to 34 Nm.
Component damage hazard.
Over tightening the drum bolt
jam nut may cause damage to
the frame spacer and prevent
the drum from spinning freely.
18 Lubricate the teeth of the drum gear and the
pinion nut with multi-purpose grease.
Bodily Injury Hazard.
Over-lubrication of the ratchet
pawl may result in oil coming
in contact with the surface of
the winch brake leading to an
unsafe working condition. Do
not allow any oil on the brake
or pressure plate.
19 Install the input shaft cover.
20 Rotate the winch drum so that the oblong slot
is visible and horizontal.
21 Install the cable keeper clip on the outside of
the winch drum with one carriage bolt coming
through from the inside. Install the lock washer
and nut finger tight. Do not tighten the nut.
22 Route the end of the cable between the winch
drum and the number one column. Proceed
around the drum and up through the horizontal
slot in the winch drum. The cable is then fed
under the left hand side of the cable clip,
pulled forward, looped, and then fed under the
right hand side of the cable keeper clip. The
raw end of the cable is then fed into the right
hand side of the horizontal slot in the winch
drum.
Crushing hazard. Failure to
properly route the cable may
result in a winch brake failure.
1 number one Column
2 cable
3 cable keeper clip
4 winch drum
23 Tighten the cable keeper fastener.
24 While holding the cable tight on the drum,
rotate the drum with a handle and spool the
cable onto the drum evenly.
Component damage hazard.
Be sure the cable winds onto
the winch drum evenly.
Two-speed Winc h Ass embly