Genie Super Tower, Service Manual

Page: 39 / 45

September 2016 Service Manual
Winches
Part No. 115411 Super Tower 31
12 Lubricate the outside of the frame spacer with
multi-purpose grease. Insert the frame spacer
into the drum.
13 Install the cable drum. Be sure the drum gears
mesh with the ratchet gears.
14 Install the drum bolt keeper. Push the drum
bolt through the winch housing, drum cover
and drum. Be sure the head of the drum bolt is
on the drum gear side of the winch.
15 Place the drum gear cover in position with the
drum bolt slot under the drum bolt keeper.
16 Install the drum bolt jam nut hand tight.
17 Install the housing spacer with the head of the
housing spacer bolt on the right side of the
winch and through the slotted portion of the
drum gear cover. Place the nut on the end of
the bolt and tighten.
18 Torque the drum bolt nut to 20 to 25 ft-lbs /
27 to 34 Nm.
Component damage
hazard.Over tightening the
drum bolt jam nut may cause
damage to the frame spacer
and prevent the drum from
spinning freely.
19 Lubricate the teeth of the drum gear and the
pinion nut that meshes with the drum gear with
multi-purpose grease.
Bodily Injury
Hazard.Over-lubrication of the
ratchet pawl may result in oil
coming in contact with the
surface of the winch brake
leading to an unsafe working
condition. Do not allow any oil
on the brake or pressure plate.
20 Rotate the drum so that the two square cable
keeper holes are at the top. Install the cable
keeper clip to the outside of the drum with the
two carriage bolts coming through from the
inside. Install the lock washers and nuts finger
tight. Do not tighten.
21 Route the end of the cable around the winch
drum and out through the remaining hole on
the left side wall of the drum.
1 number one column
2 cable
3 winch drum
4 cable keeper clip
22 Insert the end of the cable under the cable
keeper clip approximately 1/2 inch / 13 mm
and tighten the cable keeper clip fasteners.
23 While holding the cable tight on the drum,
rotate the drum and spool the cable onto the
drum evenly.
Component damage hazard. Be
sure the cable winds onto the
winch drum evenly.
One-speed Winc h Ass embly - AN SI