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Sec-6.5

Section 6: Service & Maintenance

Item Part Number Description

#65 Chain, 1/2 Hp

080839.4951

8ft. Door

080839.5911

10ft. Door

080839.6871

12ft. Door

080839.7831

14ft. Door

080884.0003

Connecting Link, #41 Chain

110784.0001

Rod, Threaded, 3/8”-16

075064.0000

Spring, Crg, .796 OD X 1-1/4”

080302.2626

Washer, Flat, Pld, 3/8” X 13/16”

086480.2416

Nut, Hex, W/Lk Wshr, 3/8”-16

112819.0001

Carriage, Trolley

110844.0001

Door Arm Assy

606-E04

Pin, Cotter

110842.0001

Bracket, Door

086621.0620

Pin, Clevis

24121-D05

Nut, 3/8”-16

26013D

Door Arm, Curved

5973-Q04

Bolt, 3/8”-16 X 7/8”

Summary of Contents for GCL-MT

Page 1: ...an be installed on the following types of doors Sectional Doors Standard Lift and Low Head Room Track APPLICATIONS HP Max Door Weight Height 1 2 HP Only 620lbs 14 ft 113089 00231 This installation man...

Page 2: ...lls 3 9 3 10 Monitored Sensing Edge Hardwire 3 11 Monitored Sensing Edge Wireless 3 12 Sensing Edge Hardwire with Expansion Board 3 13 Non Monitored Safety Edge 3 14 External Radio Controls 3 14 SECTI...

Page 3: ...ed prior to selecting an operator for a given job site 1 Available power supply 2 Type of door 3 Potential operator mounting obstructions Items to consider include but are not limited to Room above do...

Page 4: ...of service and a trained service representative must correct the condition causing the malfunction 5 The Operator Motor is protected against overheating by an internal thermal protector If the motor...

Page 5: ...i qui se sert d outils appropri s et qui respecte les instructions Section 1 Safety Information Instructions Les portes basculantes sont de gros objets lourds qui fonctionnent l aide de ressorts soumi...

Page 6: ...INSTRUCTIONS D INSTALLATION 2 Installez uniquement sur une porte fonctionnant correctement et bien quilibr e Une porte qui fonctionne mal peut provoquer des blessures graves Demandez un technicien qua...

Page 7: ...ombination with MillerEdge Interface Module P N OPAKMEIGX S Direct connect through STB inputs MillerEdge Wireless MEL monitored edge sensor P N OPAKGMMWE2 S Direct connect through STB inputs ASO Senti...

Page 8: ...Track C Chain Guides D Drawbar Arm E Front Spreader F Front Idler Sprocket G Drive Chain H Drive Sprocket I Carriage NOTE Drawbar tracks must be 29 inches longer than the door s height Tracks have bee...

Page 9: ...log es le chariot peut se coincer dans la piste de la porte Under 12 14 2 3 NOTE Space chain guides evenly between operator and header Add a chain guide for every 4 feet of door height per chart A NOT...

Page 10: ...d the drawbar track Do not insert the track bolts and lock nuts at this time The spreader bracket will be held in place temporarily by the idler pin which holds the sprocket 5 Install the idler sprock...

Page 11: ...header bracket and the idler sprocket D Make certain the chain is not twisted 4 Attach the chain to the carriage using allen head bolt and nut E 5 Insert the adjusting bolt through the hole in the ca...

Page 12: ...rouillage de la porte si quip s Les r parations et les r glages de porte plus particuli rement pour les c bles et les ressorts DOIVENT tre effectu s par un technicien qualifi qui se sert d outils appr...

Page 13: ...g the center of the door s top section between the top and bottom rail with a suitable material such as wood or steel 2 Prepare for attaching drawbar to header If woodwork or other suitable material i...

Page 14: ...int of door travel 7 Raise the door end of the drawbar while resting the operator on the floor or other suitable material 8 Position the spreader bracket on the centerline with its bottom edge on the...

Page 15: ...wbar tracks into the spreader bracket using two 1 4 20 x 9 16 track bolts two lock nuts NOTE Track bolts MUST be installed from inside the track 3 Secure the operator in position by installing steel a...

Page 16: ...3 For wood doors fasten the door bracket to the door using two 1 4 20 x 2 1 4 carriage bolts and nuts For metal doors use two 1 4 20 self tapping sheet metal screws or as recommended by the door manu...

Page 17: ...wise to increase clutch tension 2 After completing step 1 begin to increase tension on the clutch until the operator is capable of lifting the door through the complete cycle without clutch slippage 3...

Page 18: ...ment du fil lectrique Assurez vous que l alimentation lectrique a t d connect e des c bles d alimentation d entr e connect s l op rateur avant de manipuler ces c bles Une proc dure de verrouillage tiq...

Page 19: ...O REMOVE JUMPER WHEN INSTALLING EXTERNAL INTERLOCK CONTROL SIGNAL TERMINAL STRIP MULTIPLE 3 BUTTON STATION INSTALLATIONS REQUIRE THE STOP BUTTON TO BE WIRED IN SERIES REMOVE JUMPER IF STOP BUTTON IS U...

Page 20: ...nectors attach wires to line inputs and ground terminal Keep low voltage and line voltage wires separate Route all line voltage wires as shown Plug all unused conduit holes Line Voltage Wiring Section...

Page 21: ...ll low voltage control wiring as shown This includes all control circuit wires such as wall controls interlock switches and single button input devices as well as safety circuit wiring Plug all unused...

Page 22: ...er en contact avec la porte lorsqu il se sert des commandes Fixez le poster d avertissement c t de la commande murale FIG 4 Avant d utiliser la commande contact momentan sur le bouton FERMETURE un dis...

Page 23: ...GND 3 BTN Station Entrapment Warning Placard CONTROL SIGNAL TERMINAL STRIP 1 BTN Station Key Switch Station Card Reader Open Close Pull Switch STOP GND 1 BTN ODC STB CONTROL SIGNAL TERMINAL STRIP OPE...

Page 24: ...h the sensing edge for detailed installation and programming instructions Wire to the ODC STB terminals using the Monitored Edge Interface Module NOTE The ODC STB must be programmed to ON on the contr...

Page 25: ...operation when the pass through door is open If the door is equipped with a dock leveler the interlock circuit may be connected to the dock leveler to prevent motor operation when the leveler is not i...

Page 26: ...lule photo lectrique lors de passages normaux par la porte MONITORED PHOTOCELLS Monitored STB photocells FIG 5 Wiring to these photocells can be connected to either terminal they are not polarity sens...

Page 27: ...TERMINAL NOT POLARITY SENSITIVE N O SAFETY N O SAFETY THRU BEAM PHOTOCELLS CONTROL SIGNAL TERMINAL STRIP RECEIVER TRANSMITTER EXT RADIO CONNECTOR PWR 20 40 VDC 250mA MAX CURRENT RELAY GND NOM 24VDC R...

Page 28: ...height plus 12 inches from floor 2 Install hard wiring from operator and coil cord to junction box and secure with conduit clamps 3 Connect hard wiring from operator to coil cord with wire nuts and in...

Page 29: ...d Actuating the operator by using constant contact on the CLOSE button will override non functioning external reversing devices including sensing edges WARNING AVERTISSEMENT L activation de l operateu...

Page 30: ...installation and wiring Actuating the operator by using constant contact on the CLOSE button will override non functioning external reversing devices including sensing edges WARNING AVERTISSEMENT L ac...

Page 31: ...Orange Yellow External Radio Harness NOM 24 VDC Relay GND 3 Wire Radio 4 Wire Radio GND FIG 8 Non Monitored Safety Edge 1 Route wires into operator electric box using suitable conduit and clamp syste...

Page 32: ...IAL USE CAUTION ATTENTION Cette porte est actionn e par un op rateur de service limit Pour viter que la protection du moteur ne se d clenche pas ne pas d passer 15 cycles d ouverture et de fermeture l...

Page 33: ...Press the SET CLEAR key to toggle through all codes NOTE Menu structure will change when any auxiliary board s are added See instructions for each auxiliary board for changes OPEN CLOSE STOP CAL RUN...

Page 34: ...CLOSE KEY TO TEST 1 If operator is in RUN mode press CAL RUN key to enter CALIBRATION MODE 2 Use the SCROLL Key to scroll through the menu until SET CLOSE DIR is displayed Press SET CLR key 3 Display...

Page 35: ...L SET CLEAR UP LIMIT SET OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR DOWN LIMIT SET UP and or DOWN 1 If operator is in RUN mode press CAL RUN to enter CALIBRATION MODE 2 Press SCROLL until display...

Page 36: ...Sec 4 5 THIS PAGE INTENTIONALLY BLANK...

Page 37: ...passement de limite 0 puis la position de d placement de la limite inf rieure selon les instructions de la page 4 4 R gler ensuite le d passement de limite tel qu indiqu ci dessus Section 4 Programmi...

Page 38: ...he doorway in such a way that the lower portion of an individual s leg will break the photocell beam during normal walking through the doorway WARNING AVERTISSEMENT Les syst mes de cellules photo lect...

Page 39: ...BRATION MODE 2 Press SCROLL key until display reads OPEN MODE MOM or OPEN MODE C STP MOM momentary contact meaning you press and release the OPEN or pushbutton and the door will continue to move until...

Page 40: ...CAL RUN to enter CALIBRATION MODE 7 Press SCROLL up or down until display reads CLR ONE XMTR FIG 2 8 Press SET CLEAR A menu displaying the available transmitter numbers will appear Press SCROLL up or...

Page 41: ...T CLEAR key to reset to CLR 4 Press the OPEN key to open door to desired height 5 Press SET CLEAR key to set mid stop Display will show MID STOP SET 6 Press CAL RUN key to return to RUN mode NOTE Sett...

Page 42: ...MRT OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR MAX RUN SET TO RESET 1 Press CAL RUN to enter CALIBRATION MODE 2 Press SCROLL up or down until display reads MAX RUN TMR SET FIG 5 3 Press SET CLEAR...

Page 43: ...il display reads CYCLES 1 2 3 etc where the number shown is the number of open close cycles the operator has performed FIG 7 3 Press CAL RUN to return to RUN mode Operator Cycle Count OPEN CLOSE STOP...

Page 44: ...display the current GDO type 3 Press SET CLEAR until display indicates correct GDO TYPE 4 Press CAL RUN to return to RUN mode GDO Type OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR GDO TYPE TROLLEY...

Page 45: ...TB Enabled ON ON ON Normal Operating Condition OFF ON ON Hoist Interlock Switch Open Hoist release requires reset Hoist interlock connector not plugged in Hoist interlock defective OFF OFF ON External...

Page 46: ...ble codes are stored in the operator s memory OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR RUN CODE 1 xx Clear code in run mode OPEN CLOSE STOP CAL RUN SCROLL SCROLL SET CLEAR RUN CODE 1 xx IN CALI...

Page 47: ...he door stopped and or reversed because the 1 Button input was activated None 32 HALT RADIO The door stopped and reversed because the Radio input was activated None 33 HALT AUX OPEN The door stopped a...

Page 48: ...wn and reversed and is now traveling open because the Auxiliary Open input on the Timer Close Module was activated Check the Auxiliary Open Input on the Timer Close Module and the Auxiliary Open Input...

Page 49: ...limits 5B STOP WRONG DIR The door stopped traveling because the unit was looking for Limit direction input in one direction but received input in the opposite direction Review the calibration setting...

Page 50: ...limit setting information in the menu 85 EXP PORT PROBLEM The unit may not run because it has determined that is has lost communication with one or more Expansion Modules Limit Module On board Radio T...

Page 51: ...own and back up If the error persist then replace the Main Circuit Board A6 CLOSE KEY BAD PU The unit determined that the Close Key input on the circuit board was active shorted when power was applied...

Page 52: ...ALL maintenance MUST be performed by qualified service personnel Pour viter LES BLESSURES GRAVES OU MORTELLES Coupez l alimentation avant d effectuer toute op ration de r glage ou d entretien Les op r...

Page 53: ...Y V STRETCH 3 111421 0003 LIMIT MODULE X SERIES AK 4 110877 0046 CHAIN 35 X 46P LOOP 5 113068 0001 BRAKE ASSY TROLLEY JACKSHAFT MZ 6 113057 0001 SHAFT ASSY CLUTCH TROLLEY MZ 7 113058 0001 SHAFT ASSY O...

Page 54: ...MFD 5 111851 0002 COVER ELECTRIC BOX BLACK 6 111397 0001 RCVR ASSY 315 390 7 110951 0001 LATCH ELECTRIC BOX 8 111800 0003 PARTS PK ANTENNA 9 110957 0001 FUSE KIT MZ 10 113088 0001 HARNESS 7 POSITION B...

Page 55: ...00 SPRING CLUTCH 14 110472 0001 NUT HEX SLOTTED 5 8 11 15 080401 0624 PIN COTTER 3 16 X 1 1 2 L 16 108015 0001 DISC CLUTCH MOVABLE 113058 0001 S SHAFT ASSY OUTPUT TROLLEY MZ ITEM PART NO DESCRIPTION 1...

Page 56: ...hain 3 110784 0001 Rod Threaded 3 8 16 4 075064 0000 Spring Crg 796 OD X 1 1 4 5 080302 2626 Washer Flat Pld 3 8 X 13 16 6 086480 2416 Nut Hex W Lk Wshr 3 8 16 7 112819 0001 Carriage Trolley 8 110844...

Page 57: ...ft Door 110732 1149 Track 10ft Door 110732 1173 Track 12ft Door 110732 1197 Track 14ft Door 6 110744 0001 Spacer 7 110768 0001 Pin Idler 8 111078 0001 Spreader Bracket 9 080019 0001 Bolt Trk 1 4 20 X...

Page 58: ......

Page 59: ...ted due to misuse neglect accident failure to provide necessary maintenance normal wear and tear or acts of God or any other cause beyond the reasonable control of Seller THIS WARRANTY IS EXCLUSIVE AN...

Page 60: ...The Genie Company 1 Door Drive Mount Hope OH 44660 1 800 843 4084 www geniecompany com...

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