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DISC REPLACEMENT

Abrasive sanding discs should be replaced when worn out. Standard size 8” self-adhesive abrasive sanding discs 

can be purchased in a variety of grits from your General® International dealer or (depending on availability) from 

your local tool, abrasives or sharpening supply dealer. This is a standard size that should be readily available in 

most areas. The use of any other size is not recommended and can lead to serious injury and/or damage to the 

machine.

Replace an installed worn sanding disc as follows:

1.  Remove disc guard and peel the upper portion of 

the abrasive disc from the aluminum wheel 

A

.

2.  Slowly rotate the disc and continue to peel off until  

 

the entire abrasive disc comes free.

3.  To remove any glue residue, grease or other impu- 

 

rities that could interfere with proper adherence,  

 wipe down the surface of the aluminum wheel  

 

with a rag dipped in mineral spirits or paint thinner.   

 

(Dispose of potentially flammable solvent-soaked rags  

 

according to manufacturer’s safety recommendations.)

4.  Peel the protective backing from the new abrasive  

 paper 

and stick the paper onto the aluminum wheel 

C

.

5.  Slowly rotate the disc and continue sticking the paper onto the disc, until the paper is fully installed,  

 

making sure to avoid leaving air pockets between the paper and the aluminum wheel. Re-install disc guard.

 

14

To install a new sanding belt:

1.  Fit the belt onto the two lower rollers and through  

 

the belt slot below the platen.

Tip: To extend belt life and avoid premature breakage, 

take note of the direction arrows A printed on the inside 

of the sanding belt to make sure you install the belt in the 
correct direction.

2.  Make sure the belt tension spring lever is attached 

with the chain 

B

 to loosen belt tension, and then fit 

the belt onto the top roller.

3.  Release the belt tension to lever to tighten the belt 

onto the rollers.

4.  Turn the belt by hand several complete rotations to verify belt tracking 

(if needed complete belt tracking adjust-

ments as shown on page 12)

.

5.  With the belt tracking properly re-install the side cover, belt guard and the work table. 

Note: The platen that is 

not in use can be safely stowed in the storage mount on the left side of the sander.

1.   Using a 12 mm wrench unscrew and remove the  

 

belt platen bolt and washers and remove and set  

 

aside the belt platen.

2.     Install the other size belt platen using the same bolt  

 

and washers. Make sure the front of the platen is  

 

flush with the slot below, so that the platen supports  

 

the belt without obstructing it.

If switching to a belt of a different width:

Flush

A

C

B

A

B

Summary of Contents for 15-142 M1

Page 1: ...2 lbs 19 kg 40 lbs 18 kg FEATURES Two belt platens allowing for use with either 1 or 2 x 42 sanding belts Steel disc front guard 1 and 2 100 grit sanding belts and 8 100 grit sanding disc included Qui...

Page 2: ...onfirm from knowledgeable and qualified sources that it is safe to do so Once you ve read through these instructions keep this manual handy for future reference DISCLAIMER The information and specific...

Page 3: ...rd 2 year Limited Warranty or under our Limited Lifetime Warranty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a nearby distri...

Page 4: ...Installing the disc table 9 Installing the dust chute 10 Installing the belt table 10 Installing belt guard 10 Connecting to a dust collector 10 Basic adjustments and controls 11 12 Connecting to a po...

Page 5: ...machine will perform better and more safe ly when working at the feed rate for which it was designed 13 Avoid working from awkward or off balance posi tions Do not overreach and keep both feet on flo...

Page 6: ...oceeding CIRCUIT CAPACITY Make sure that the wires in your circuit are capable of handling the amperage draw from your machine as well as any other machines that could be operating on the same circuit...

Page 7: ...ABLE B SANDING BELT C BELT GUARD D BELT GUARD THUMBSCREW E BELT TENSION LEVER F SANDING DISC G SANDING DISC WORK TABLE H RUBBER FOOT I DISC TABLE LOCK LEVER J ON OFF SWITCH K MITER GAUGE L COVER KNOBS...

Page 8: ...e can be tilted from 10 inward to 45 outward Carefully unpack and remove the unit and its compo nents from its shipping container and check for missing or damaged items as per the list of contents bel...

Page 9: ...E COMPLETED THE INSTALLATION AND ASSEMBLY STEPS DESCRIBED IN THIS SECTION OF THE MANUAL A B 9 INSTALLING THE DISC TABLE 1 Using 2 supplied ratchet levers and flat washers install the disc table 2 Adju...

Page 10: ...If you do not already own a dust collection system con sider contacting your General International distribu tor for information on our complete line of dust collec tion systems and accessories or visi...

Page 11: ...sired angle B and then tighten the lever clockwise to secure the table in position BEFORE MAKING ANY ADJUSTMENTS MAKE SURE THAT THE SWITCH IS IN THE OFF POSITION AND THAT THE POWER CORD IS UNPLUGGED T...

Page 12: ...s to the right Counter clockwise if the belt tracks to the left Adjust gradually no more than 1 4 turn at a time 3 Turn on the machine on for a few seconds and check the position of the belt on the ro...

Page 13: ...placed when worn out Standard size 1 or 2 x 42 replacement belts and can be purchased in a variety of grits from your General International dealer or depending on availability from your local tool abr...

Page 14: ...the disc until the paper is fully installed making sure to avoid leaving air pockets between the paper and the aluminum wheel Re install disc guard 14 To install a new sanding belt 1 Fit the belt ont...

Page 15: ...74 2 83 46 45 53 20 55 50 31 12 14 13 87 64 65 68 23 67 70 69 82 72 71 66 63 62 61 23 58 57 18 23 50 56 19 54 5 6 7 8 39 18 38 37 36 32 51 26 81 30 17 23 18 21 19 47 29 5 5 27 5 28 26 33 5 27 22 23 1...

Page 16: ...NUT M6 9 15142 19 PHILLIPS HEAD SCREW M6 X 16L 8 15142 20 BELT TABLE 153 X 260 X 15 1 15142 21 MACHINE BODY ADC 12 1 15142 22 TABLE BRACKET L SPHC 1 15142 23 FLAT WASHER 1 4 X 16 X 1T 11 15142 24 LOC...

Page 17: ...5 1 15142 65 REAR DISC COVER ADC 12 1 15142 66 SELF TAPPING SCREW 3 16 X 1 2 3 15142 67 MOUNTING PLATE SPHC 1 15142 68 HEX HEAD BOLT 1 4 X 5 8 4 15142 69 HEX NUT 1 4 4 15142 70 FOOT PAD 36 X 6 X 16T 4...

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