General Components GC6003 User Manual Download Page 3

Page: 3 / 16

+1 (800) 517-7740

PREFACE

Thank you for purchasing Whale series cooktop with

integrated air heater. This service manual describes installation and
operation

procedures,

maintenance

recommendations

and

troubleshooting tips. Please read carefully before using the product to
enjoy your comfort in a safe and efficient manner.

This product is subject to two-year factory limited warranty.

For terms and conditions of the warranty please contact your local
dealer.

Summary of Contents for GC6003

Page 1: ......

Page 2: ...of Application 3 1 3 Technical Specifications 4 1 4 Safety Precautions 5 2 INSTALLATION 6 2 1 Cooktop Placement 7 2 2 Kit contents 8 2 3 Exhaust and Intake Air Line Installation 9 2 4 Fuel Line Instal...

Page 3: ...al describes installation and operation procedures maintenance recommendations and troubleshooting tips Please read carefully before using the product to enjoy your comfort in a safe and efficient man...

Page 4: ...N 1 1 Ordering Information SKU DESCRIPTION GC6003 12VDC diesel cooktop with integrated air heater 1 2 Areas of Application Whale series 2200A cooktop with integrated air heater is designed for use in...

Page 5: ...5V 16V Short term Maximum Power Consumption 8 10A Average Operating Current Draw 0 55 0 85A Fuel Heat Power W 900 2200 4000 5000 Fuel Consumption ml h 110 264 440 550 Propane Max Pressure Quiescent c...

Page 6: ...unit if the vehicle is parked indoors Stop using the device immediately if you smell gas fuel or see smoke Do not attempt repairs yourself Always seek professional help Combustion exhaust fumes may b...

Page 7: ...info generalcomponents ca 1 800 517 7740 2 INSTALLATION Typical installation of the heater is shown in Figure 1 Figure 1 Typical installation of the heater...

Page 8: ...anual 2 1 Cooktop Placement Counter cutout dimensions are 472mm 339mm Allow at least 2 of space all around the unit and at least 7 of open unobstructed space beneath the counter Figure 2 Heater Placem...

Page 9: ...5 Fuel filter 6 Fuel pickup 7 Nylon tubing transparent main engine to fuel pump 8 Check valve gas model only 9 Air intake line 26mm 10 Intake silencer 11 Fuse holder 12 Exhaust pipe 13 Flame arrester...

Page 10: ...ake Air Line Installation Intake and exhaust air lines should be installed without sharp bends kinks or goose necks Installer to make sure the line goes down gradually and no water can be trapped insi...

Page 11: ...he hater should be used in installation Do not extend fuel lines or use different fuel pump Maximum length of fuel line between the tank and the pump should not exceed 1 2 meters 4 feet Maximum length...

Page 12: ...best temperature reading Avoid installing the sensor on perimeter walls of the vehicle Drill a 10mm 3 8 hole to install the sensor Figure7 Room Sensor Figure8 Unit controller 1 Control knob 2 Cooking...

Page 13: ...info generalcomponents ca 1 800 517 7740 3 ELECTRICAL DIAGRAM...

Page 14: ...nsor short circuit Check sensor 7 61 Fuel pump broken circuit Check fuel pump wiring fuel pump continuity Replace fuel pump 62 Fuel pump short circuit Check fuel pump wiring replace fuel pump 8 81 Com...

Page 15: ...info generalcomponents ca 1 800 517 7740...

Page 16: ...15 Whale 2200A User Manual 203 1515 Broadway St Port Coquitlam BC Canada V3C 6M2 1 800 517 7740 1 604 677 6210 info generalcomponents ca May 2021...