background image

3.3.2  TO CLEAN THE GENERATOR

Use a damp cloth to wipe exterior surfaces clean.

• 

A soft, bristle brush may be used to loosen caked on dirt, oil, 

• 

etc.

A vacuum cleaner may be used to pick up loose dirt and 

• 

debris.

Low pressure air (not to exceed 25 psi) may be used to 

• 

blow away dirt. Inspect cooling air slots and openings 

on the generator. These openings must be kept clean and 

unobstructed.

3.3.3 ENGINE MAINTENANCE

DANGER

  When working on the generator, always 

disconnect negative cable from battery. Also 

disconnect spark plug wires from spark plug 

and keep wire away from spark plug.

3.3.4  CHECKING OIL LEVEL

See the “BEFORE STARTING THE GENERATOR” section for 

information on checking the oil level. The oil level should be 

checked before each use, or at least every eight hours of operation. 

Keep the oil level maintained.

3.3.5  CHANGING THE OIL AND OIL FILTER

Change the oil and filter after the first 30 hours of operation. 

Change the oil every 100 hours or every season thereafter. If 

running this unit under dirty or dusty conditions, or in extremely 

hot weather, change the oil more often.

  Hot oil may cause burns. Allow engine to cool 

before draining oil. Avoid prolonged or repeated 

skin exposure with used oil. Thoroughly wash 

exposed areas with soap.

NOTE:

Whenever possible, run engine for approximately 5 minutes to 

get the engine oil hot. This will aid in draining the oil.
Use the following instructions to change the oil while the engine 

is still warm:

Clean area around oil drain plug.

• 

Remove oil drain plug from engine and oil fill plug to drain oil 

• 

completely into a suitable container.

When oil has completely drained, install oil drain plug and 

• 

tighten securely.

Place a suitable container beneath the oil filter and turn 

• 

filter counterclockwise to remove. Discard according to local 

regulations.

Coat gasket of new filter with clean engine oil. Turn filter 

• 

clockwise until gasket contacts lightly with filter adapter. Then 

tighten an additional 3/4 turn.

Fill oil sump with recommended oil. (See “Before Starting the 

• 

Generator” for oil recommendations).

Wipe up any spilled oil.

• 

Dispose of used oil at a proper collection center.

• 

3.3.6  REPLACING THE SPARK PLUG

Use Champion RC14YC spark plug or equivalent. 

Replace the 

plug once each year.

 This will help the engine start easier and 

run better.

1.  Stop the engine and pull the spark plug wire off of the spark 

plug.

2.  To gain access, remove the four (4) Torx screws "T27" and 

take off side panel.

3.  Clean the area around the spark plug and remove it from the 

cylinder head.

4.  Set the spark plug's gap to .76 mm (0.030 in.). Install the 

correctly gapped spark plug into the cylinder head (Figure 

14).

5.  Push the boot firmly on the spark plug and install side panel.

Figure 14 - Spark Plug Gap

3.4  SERVICE AIR CLEANER

The engine will not run properly and may be damaged if using a 

dirty air cleaner. Clean or replace the air cleaner paper filter once 

a year (Figure 15). Clean or replace more often if operating under 

dusty conditions.

Figure 15 - Air Cleaner

BASE

FILTER

COVER

11

Section 3 — Maintenance

Portable Generator System

Summary of Contents for XP8000E

Page 1: ...OTING WARRANTY www generac com or 1 888 GENERAC XP Professional Series Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODELS 005606 0 XP8000E 005605 0 XP6500E 8 000 Watt Portable Generator 6 500...

Page 2: ...g Gasoline 8 2 8 To Start the Engine 8 2 9 Stopping the Engine 9 2 10 Low Oil Pressure Shutdown System 9 2 10 1 Initial Start up 9 2 10 2 Sensing Low Oil Pressure 9 2 10 3 Restarting 9 2 11 Charging a...

Page 3: ...ate the unit This prepares them if they need to operate the equipment in an emergency DANGER Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poison gas you cannot...

Page 4: ...method or operating technique that the manufacturer does not specifically recommend ensure that it is safe for others Also make sure the procedure work method or operating technique utilized does not...

Page 5: ...g injury FIRE HAZARDS For fire safety the generator must be operated and maintained properly Operation must always comply with applicable codes standards laws and regulations Adhere strictly to local...

Page 6: ...rs is needed for assembling the wheel kit NOTE The wheel kit is not intended for over the road use Refer to Figure 2 and install the wheel kit as follows Generator will be resting on an accessory box...

Page 7: ...breaker to protect the generator against electrical overload The 30 Amp receptacle is protected by a 2 pole lever circuit breaker rated at 27 1 Amps for the XP6500E and 30 Amps for the XP8000E 5 Hour...

Page 8: ...ed 2400 watts 2 4 kW or 20 Amps of current Use only high quality well insulated 3 wire grounded cord sets rated for 125 Volts at 20 Amps or greater Keep extension cords as short as possible preferably...

Page 9: ...is surge of power lasts only a few seconds when starting such motors Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator 1 Figure the watts neede...

Page 10: ...t overfill the fuel tank Always leave room for fuel expansion Wipe up any spilled fuel immediately Use regular UNLEADED gasoline with the generator engine Do not use premium gasoline Do not mix oil wi...

Page 11: ...SURE SHUTDOWN SYSTEM The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 5 psi If the engine shuts down by itself and the f...

Page 12: ...l Type See Chart in Adding Engine Oil Section Oil Capacity w Filter Change 1 5 Qts w o Filter Change 1 2 Qts Run Time Fuel Consumption 1 2 Load 8 kW 12 Hours 73 gallons per hour 6 5 kW 14 Hours 64 gal...

Page 13: ...e the engine is still warm Clean area around oil drain plug Remove oil drain plug from engine and oil fill plug to drain oil completely into a suitable container When oil has completely drained instal...

Page 14: ...CLEARANCE After the first 50 hours of operation check the valve clearance in the engine and adjust if necessary Important If feeling uncomfortable about doing this procedure or the proper tools are n...

Page 15: ...idic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer as follows Remove all gasoline from the...

Page 16: ...ld down bracket Disconnect the RED battery cable to the battery Positive terminal Disconnect the BLACK battery cable to the battery Negative terminal To install a new battery Reverse the steps above a...

Page 17: ...ed 12 Engine has lost compression 1 Turn Fuel shut off ON 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7...

Page 18: ...You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warra...

Page 19: ...led replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions rela...

Page 20: ...d adjustments Failures caused by any contaminated fuels oils or lack of proper oil levels Repairs or diagnostics performed by individuals other than Guardian Generac authorized dealers not authorized...

Reviews: