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When working on this equipment, remain alert at all times. Never 

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work on the equipment when physically or mentally fatigued.

Inspect the generator regularly, and contact the nearest 

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Authorized Dealer for parts needing repair or replacement.

Before performing any maintenance on the generator, disconnect 

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its battery cables to prevent accidental start up. Disconnect the 

cable from the battery post indicated by a NEGATIVE, NEG or 

(–) first. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping 

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on the unit can stress and break parts, and may result in 

dangerous operating conditions from leaking exhaust gases, 

fuel leakage, oil leakage, etc.

Do NOT operate generator in the rain.

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 ELECTRICAL HAZARDS 

All generators covered by this manual produce dangerous 

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electrical voltages and can cause fatal electrical shock. Utility 
power delivers extremely high and dangerous voltages as does 
the generator when it is in operation. Avoid contact with bare 
wires, terminals, connections, etc., while the unit is running. 
Ensure all appropriate covers, guards and barriers are in place 
before operating the generator. If work must be done around 
an operating unit, stand on an insulated, dry surface to reduce 
shock hazard.

Do not handle any kind of electrical device while standing 

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in water, while barefoot, or while hands or feet are wet. 

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

The National Electrical Code (NEC) requires the frame and 

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external electrically conductive parts of the generator to be 
connected to an approved earth ground. Local electrical codes 
also may require proper grounding of the generator electrical 
system.

In case of accident caused by electric shock, immediately shut 

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down the source of electrical power. If  this is not possible, 
attempt to free the victim from the live conductor. 

AVOID 

DIRECT CONTACT WITH THE VICTIM. 

Use a non-conducting 

implement, such as a rope or board, to free the victim from the 
live conductor. If the victim is unconscious, apply first aid and 
get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry 

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can conduct electricity resulting in electric shock, or may get 
caught in moving components causing injury.

 FIRE HAZARDS 

For fire safety, the generator must be operated and maintained 

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properly. Operation must always comply with applicable codes, 
standards, laws and regulations. Adhere strictly to local, 
state and national electrical and building codes. Comply with 
regulations the Occupational Safety and Health Administration 
(OSHA) has established. Also, ensure that the generator is 
operated in accordance with the manufacturer’s instructions 
and recommendations. Do not alter the construction of  the 
generator or change controls which might create an unsafe 
operating condition.

Keep a fire extinguisher near the generator at all times. 

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Extinguishers rated “ABC” by the National Fire Protection 
Association are appropriate for use on the standby electric 
system. Keep the extinguisher properly charged and be familiar 
with its use. If there are any questions pertaining to fire 
extinguishers, consult the local fire department.

Gasoline is extremely FLAMMABLE. Never add fuel while unit is 

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running or hot. Allow engine/unit to cool entirely before adding 
fuel. Do not over fill fuel tank. Allow room for fuel expansion. 
Wipe up fuel spills immediately. If tank is overfilled, fuel can 
overflow onto a hot engine and cause FIRE. Never fill fuel tank 
indoors.

 EXPLOSION HAZARDS 

Do not smoke around the generator. Wipe up any fuel or oil spills 

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immediately. Ensure that no combustible materials are left on or 
near the generator, as FIRE or EXPLOSION may result. Keep the 
area surrounding the generator clean and free from debris.

Gasoline is extremely EXPLOSIVE. 

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STANDARDS INDEX

In the absence of pertinent standards, codes, regulations and laws, 
the published information listed below may be used as a guideline 
for operation of this equipment. Always reference the latest revision 
available for the standards listed.

1.  NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC 

CODE.

2.  Article X, NATIONAL BUILDING CODE, available from the 

American Insurance Association, 85 John Street, New York, 

N.Y. 10038.

3.  AGRICULTURAL WIRING HANDBOOK, available from the Food 

and Energy Council, 909 University Avenue, Columbia, MO 

65201.

4.  ASAE EP-3634, INSTALLATION AND MAINTENANCE OF 

FARM STANDBY ELECTRICAL SYSTEMS, available from the 

American Society of Agricultural Engineers, 2950 Niles Road, 

St. Joseph, MI 49085.

5.  NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS 

CODE.

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IMPORTANT SAFETY INSTRUCTIONS

Portable Generator System

Summary of Contents for XP8000E

Page 1: ...OTING WARRANTY www generac com or 1 888 GENERAC XP Professional Series Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODELS 005606 0 XP8000E 005605 0 XP6500E 8 000 Watt Portable Generator 6 500...

Page 2: ...g Gasoline 8 2 8 To Start the Engine 8 2 9 Stopping the Engine 9 2 10 Low Oil Pressure Shutdown System 9 2 10 1 Initial Start up 9 2 10 2 Sensing Low Oil Pressure 9 2 10 3 Restarting 9 2 11 Charging a...

Page 3: ...ate the unit This prepares them if they need to operate the equipment in an emergency DANGER Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poison gas you cannot...

Page 4: ...method or operating technique that the manufacturer does not specifically recommend ensure that it is safe for others Also make sure the procedure work method or operating technique utilized does not...

Page 5: ...g injury FIRE HAZARDS For fire safety the generator must be operated and maintained properly Operation must always comply with applicable codes standards laws and regulations Adhere strictly to local...

Page 6: ...rs is needed for assembling the wheel kit NOTE The wheel kit is not intended for over the road use Refer to Figure 2 and install the wheel kit as follows Generator will be resting on an accessory box...

Page 7: ...breaker to protect the generator against electrical overload The 30 Amp receptacle is protected by a 2 pole lever circuit breaker rated at 27 1 Amps for the XP6500E and 30 Amps for the XP8000E 5 Hour...

Page 8: ...ed 2400 watts 2 4 kW or 20 Amps of current Use only high quality well insulated 3 wire grounded cord sets rated for 125 Volts at 20 Amps or greater Keep extension cords as short as possible preferably...

Page 9: ...is surge of power lasts only a few seconds when starting such motors Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator 1 Figure the watts neede...

Page 10: ...t overfill the fuel tank Always leave room for fuel expansion Wipe up any spilled fuel immediately Use regular UNLEADED gasoline with the generator engine Do not use premium gasoline Do not mix oil wi...

Page 11: ...SURE SHUTDOWN SYSTEM The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 5 psi If the engine shuts down by itself and the f...

Page 12: ...l Type See Chart in Adding Engine Oil Section Oil Capacity w Filter Change 1 5 Qts w o Filter Change 1 2 Qts Run Time Fuel Consumption 1 2 Load 8 kW 12 Hours 73 gallons per hour 6 5 kW 14 Hours 64 gal...

Page 13: ...e the engine is still warm Clean area around oil drain plug Remove oil drain plug from engine and oil fill plug to drain oil completely into a suitable container When oil has completely drained instal...

Page 14: ...CLEARANCE After the first 50 hours of operation check the valve clearance in the engine and adjust if necessary Important If feeling uncomfortable about doing this procedure or the proper tools are n...

Page 15: ...idic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer as follows Remove all gasoline from the...

Page 16: ...ld down bracket Disconnect the RED battery cable to the battery Positive terminal Disconnect the BLACK battery cable to the battery Negative terminal To install a new battery Reverse the steps above a...

Page 17: ...ed 12 Engine has lost compression 1 Turn Fuel shut off ON 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7...

Page 18: ...You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warra...

Page 19: ...led replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions rela...

Page 20: ...d adjustments Failures caused by any contaminated fuels oils or lack of proper oil levels Repairs or diagnostics performed by individuals other than Guardian Generac authorized dealers not authorized...

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