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INTRODUCTION

Thank you for purchasing this model by Generac Power Systems, 

Inc.  This model is a compact, high performance, air-cooled, 

engine driven generator designed to supply electrical power to 

operate electrical loads where no utility power is available or in 

place of utility due to a power outage.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the 

nearest Authorized Dealer for starting, operating and servicing 

procedures.
Throughout this publication, and on tags and decals affixed to the 

generator, DANGER, WARNING, CAUTION and NOTE blocks are 

used to alert personnel to special instructions about a particular 

operation that may be hazardous if performed incorrectly or 

carelessly. Observe them carefully. Their definitions are as 

follows:

DANGER

    After this heading, read instructions that, if 

not strictly complied with, will result in serious 

personal injury, including death and/or property 

damage.

    After this heading, read instructions that, if not 

strictly complied with, may result in serious 

personal injury and/or property damage.

    After this heading, read instructions that, if not 

strictly complied with, could result in damage to 

equipment and/or property.

NOTE:

    After this heading, read explanatory statements that require 

special emphasis.

These safety warnings cannot eliminate the hazards that they 

indicate. Common sense and strict compliance with the special 

instructions while performing the service are essential to preventing 

accidents.
Four commonly used safety symbols accompany the 

DANGER

WARNING

 and 

CAUTION

 blocks. The type of information each 

indicates is as follows:

  This symbol points out important safety 

information that, if not followed, could endanger 

personal safety and/or property of others.

  This symbol points out potential explosion 

hazard.

  This symbol points out potential fire hazard.

  This symbol points out potential electrical shock 

hazard.

The operator is responsible for proper and safe use of the 

equipment. We strongly recommend that the operator read this 

manual and thoroughly understand all instructions before using 

the equipment.

We also strongly recommend instructing other users to properly 

start and operate the unit. This prepares them if they need to 

operate the equipment in an emergency.

DANGER

  Using a generator indoors WILL KILL YOU IN 

MINUTES. Exhaust contains carbon monoxide, a 

poison gas you cannot see or smell.

  NEVER use in the home, or in partly enclosed 

areas such as garages. ONLY use outdoors and 

far from open windows, doors, vents, and in an 

area that will not accumulate deadly exhaust 

gas.

Using a generator indoors WILL KILL YOU IN MINUTES. Exhaust contains 
carbon monoxide, a poison gas you cannot see or smell.

NEVER use in the home or in partly enclosed areas such as garages.
ONLY use outdoors and far from open windows, doors and vents.

DANGER

  Always disconnect the spark plug wire and 

place the wire where they cannot contact the 

spark plug to prevent accidental starting when 

setting up, transporting, adjusting or making 

repairs to the generator.

The generator produces dangerously high voltage that can 

• 

cause extremely hazardous electrical shock. Avoid contact with 
bare wires, terminals, etc. Never permit any unqualified person 
to operate or service the generator.

Never handle any kind of electrical cord or device while 

• 

standing in water, while barefoot or while hands or feet are wet. 
Dangerous electrical shock will result.

The National Electric Code requires the frame and external 

• 

electrically conductive parts of the generator be properly 
connected to an approved earth ground. Local electrical codes 
may also require proper grounding of the generator. Consult 
with a local electrician for grounding requirements in the area.

Use a ground fault circuit interrupter in any damp or highly 

• 

conductive area (such as metal decking or steel work).

Do not use worn, bare, frayed or otherwise damaged electrical 

• 

cord sets with the generator.

Operate generator only on level surfaces and where it will not be 

• 

exposed to excessive moisture, dirt, dust or corrosive vapors.

Gasoline is highly 

• 

FLAMMABLE

 and its vapors are 

EXPLOSIVE

Do not permit smoking, open flames, sparks or heat in the 
vicinity while handling gasoline. Avoid spilling gasoline on a hot 
engine. Comply with all laws regulating storage and handling 
of gasoline.

Never add fuel while unit is running or hot. Allow engine to cool 

• 

entirely before adding fuel.

  Do not overfill the fuel tank. Always allow room 

for fuel expansion. If tank is over-filled, fuel can 

overflow onto a hot engine and cause FIRE or 

an EXPLOSION.

1

Summary of Contents for XP8000E

Page 1: ...OTING WARRANTY www generac com or 1 888 GENERAC XP Professional Series Portable Generator COMMERCIAL INDUSTRIAL RESIDENTIAL MODELS 005606 0 XP8000E 005605 0 XP6500E 8 000 Watt Portable Generator 6 500...

Page 2: ...g Gasoline 8 2 8 To Start the Engine 8 2 9 Stopping the Engine 9 2 10 Low Oil Pressure Shutdown System 9 2 10 1 Initial Start up 9 2 10 2 Sensing Low Oil Pressure 9 2 10 3 Restarting 9 2 11 Charging a...

Page 3: ...ate the unit This prepares them if they need to operate the equipment in an emergency DANGER Using a generator indoors WILL KILL YOU IN MINUTES Exhaust contains carbon monoxide a poison gas you cannot...

Page 4: ...method or operating technique that the manufacturer does not specifically recommend ensure that it is safe for others Also make sure the procedure work method or operating technique utilized does not...

Page 5: ...g injury FIRE HAZARDS For fire safety the generator must be operated and maintained properly Operation must always comply with applicable codes standards laws and regulations Adhere strictly to local...

Page 6: ...rs is needed for assembling the wheel kit NOTE The wheel kit is not intended for over the road use Refer to Figure 2 and install the wheel kit as follows Generator will be resting on an accessory box...

Page 7: ...breaker to protect the generator against electrical overload The 30 Amp receptacle is protected by a 2 pole lever circuit breaker rated at 27 1 Amps for the XP6500E and 30 Amps for the XP8000E 5 Hour...

Page 8: ...ed 2400 watts 2 4 kW or 20 Amps of current Use only high quality well insulated 3 wire grounded cord sets rated for 125 Volts at 20 Amps or greater Keep extension cords as short as possible preferably...

Page 9: ...is surge of power lasts only a few seconds when starting such motors Make sure to allow for high starting wattage when selecting electrical devices to connect to the generator 1 Figure the watts neede...

Page 10: ...t overfill the fuel tank Always leave room for fuel expansion Wipe up any spilled fuel immediately Use regular UNLEADED gasoline with the generator engine Do not use premium gasoline Do not mix oil wi...

Page 11: ...SURE SHUTDOWN SYSTEM The engine is equipped with a low oil pressure sensor that shuts down the engine automatically when the oil pressure drops below 5 psi If the engine shuts down by itself and the f...

Page 12: ...l Type See Chart in Adding Engine Oil Section Oil Capacity w Filter Change 1 5 Qts w o Filter Change 1 2 Qts Run Time Fuel Consumption 1 2 Load 8 kW 12 Hours 73 gallons per hour 6 5 kW 14 Hours 64 gal...

Page 13: ...e the engine is still warm Clean area around oil drain plug Remove oil drain plug from engine and oil fill plug to drain oil completely into a suitable container When oil has completely drained instal...

Page 14: ...CLEARANCE After the first 50 hours of operation check the valve clearance in the engine and adjust if necessary Important If feeling uncomfortable about doing this procedure or the proper tools are n...

Page 15: ...idic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer as follows Remove all gasoline from the...

Page 16: ...ld down bracket Disconnect the RED battery cable to the battery Positive terminal Disconnect the BLACK battery cable to the battery Negative terminal To install a new battery Reverse the steps above a...

Page 17: ...ed 12 Engine has lost compression 1 Turn Fuel shut off ON 2 Clean or replace air cleaner 3 Fill fuel tank 4 Drain fuel tank and fill with fresh fuel 5 Connect wire to spark plug 6 Replace spark plug 7...

Page 18: ...You are responsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warra...

Page 19: ...led replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions rela...

Page 20: ...d adjustments Failures caused by any contaminated fuels oils or lack of proper oil levels Repairs or diagnostics performed by individuals other than Guardian Generac authorized dealers not authorized...

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