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GENERATOR AC LEAD CONNECTIONS

See “Voltage Codes”. This generator may be rated 
at any one of three voltages, either single-phase or 
three-phase. The electrical wires in the unit’s AC con-
nection (lower) panel should be installed according to 
the number of leads and the voltage/phase required 
for the application. If there are any questions regard-
ing lead connection, refer to the wiring diagrams at 
the back of this manual.

Voltage codes apply to the type of stator assembly 
installed on a particular generator.

FOUR-LEAD, SINGLE-PHASE STATOR

Four-lead generators (see Figure 7.1) are designed to 
supply electrical loads with voltage code “A” (240V, 
1-phase, 60 Hz). Electrical power is produced in the 
stator power windings. These windings were con-
nected at the factory to the main circuit breaker as 
shown in Figure 7.1.

The rated voltage between each circuit breaker ter-
minal is 240V. The rated voltage between each circuit 
breaker terminal and the neutral point 00 is 120V.

Figure 7.1 — Four-lead, Single-phase Stator

‹

ALTERNATOR POWER WINDING 
CONNECTIONS

3-PHASE ALTERNATORS

The generator is designed to supply 3-phase electri-
cal loads. Electric power is produced in the alterna-
tor power windings. These windings were connected 
at the factory to the main circuit breaker with a “Y” 
configuration as shown in Figures 7.2 and 7.3.

The rated voltage between circuit breaker terminals 
E1-E2, E1-E3 and E2-E3 is either 480V or 208V 
depending on the model.

The rated voltage between each circuit breaker termi-
nal and the neutral point 00 is either 277V or 120V 
depending on the model.

Figure 7.2 — Stator Power Winding

Connections - 3-phase, 277/480V (6 Lead)

S6

E3 S3

INTERNAL

CONNECTIONS

L-N

L-L

S4

E2

S2

S5

S1 E1

NEUTRAL

Figure 7.3 — Stator Power Winding

Connections - 3-phase, 120/208V (6 Lead)

E3

E2

00 (NEUTRAL)

E1

L-L

L-N

S1

S1

S4

S4

S6

S6

S3

S3

S5

S5

S2

S2

‹

7-1

Standby Generator Sets

General Information

ACConn001  Re

v. 0  08/05

Summary of Contents for Guardian 005324-1

Page 1: ...of reliability Serial Number 1 6L 25kW Models 005324 1 005325 1 CAUTION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY Not inten...

Page 2: ...Start up Checklist 8 2 Preparation for Start up 8 2 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine Start up and Transfe...

Page 3: ...e with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance with the aforementioned codes standards laws and regu...

Page 4: ...will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will...

Page 5: ...tial fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer strongly recom mends that the operator r...

Page 6: ...is manual or to the data label affixed to the unit Generator Model and Serial Number This number is the key to numerous engineering and manufacturing details pertaining to your unit Always supply this...

Page 7: ...result in an engine failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for t...

Page 8: ...g cranking and operating Should oil pressure drop below the 8 psi range switch contacts close and the engine shuts down The unit should not be restarted until oil is added and the AUTO OFF MANUAL swit...

Page 9: ...sure sufficient gas pressure is available to operate the primary regulator Gas pressure at the inlet to the fuel shutoff sole noid should not exceed approximately 14 inches water column 0 5 psi Optim...

Page 10: ...s Steady State Regulation 25 Adjustments Speed Selectable Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Wat...

Page 11: ...switch inside the control panel must be in the LP or NG position when switching to differ ent fuels Figure 6 2 Reconfigure the Fuel System NG FUEL SYSTEM LP FUEL SYSTEM Port 1 Port 2 FUEL HOSE BRASS H...

Page 12: ...reaker ter minal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTIONS 3 PHASE...

Page 13: ...hours of operation Check the oil level in the generator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recom mended oil is SAE 90 gear lubricant...

Page 14: ...control panel Move the AUTO OFF MANUAL switch to the MAN UAL position The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the tran...

Page 15: ...ansfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the standby generator s main line circuit break er to its OFF or OPEN position Start the gener...

Page 16: ...bstructed for contin ued proper operation This includes such obstruc tions as high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly ov...

Page 17: ...cooling system See Maintenance Schedule Check hoses for damage deterioration leaks etc Correct any discrepancies found Check hose clamps for tightness CHECK ENGINE COOLANT LEVEL See Checking Fluid Le...

Page 18: ...ngine and check for oil leaks CHANGING THE ENGINE AIR CLEANER To replace the engine air cleaner simply remove the air cleaner cover and replace the air filter making sure it is positioned properly bef...

Page 19: ...hould be followed for inspection 1 Inspect the battery posts and cables for tightness and corrosion Tighten and clean as necessary 2 Check the battery fluid level of unsealed batteries and if necessar...

Page 20: ...tery cable to prevent an over current condition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby...

Page 21: ...gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level if accessible Adjust as necessary 8 Chec...

Page 22: ...d exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct a...

Page 23: ...ded in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Swi...

Page 24: ...Standby Generator Sets Notes...

Page 25: ...Standby Generator Sets Notes...

Page 26: ...Standby Generator Sets Notes...

Page 27: ...Standby Generator Sets Notes...

Page 28: ......

Page 29: ...022237 1 WASHER LOCK 3 8 21 057329 1 LUG SLDLSS 350 6 X 13 32 AL CU 22 057073 1 JUNCTION BLOCK 3 8 16 23 023484J 1 BUSHING SNAP SB 2000 26 24 0E3257 15 SCREW HWHTF M6 1 0 X 16 25 0E7890 REF BRKT CB M...

Page 30: ......

Page 31: ...E FEBRUARY 2007 0G2926 1 STR 102 20 0AD1 CPL 2006 FOR UNITS BUILT AFTER FEBRUARY 2007 0G3682 1 STR 102 20 0GD1 CPL 2006 FOR UNITS BUILT AFTER FEBRUARY 2007 0G2826 1 ASSY STR 102 25AD1 2006 FOR UNITS B...

Page 32: ......

Page 33: ...4 0E4494 1 SWITCH RKR DPDT ON OFF ON 25 0F3215 1 DECAL CONTROL HSB 26 0F6305 2 SEAL COVER 3 18 X 12 7 X 382 27 0F6305A 1 SEAL COVER 3 18 X 12 7 X 283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 14 WA...

Page 34: ......

Page 35: ...RD FAN RH C1 23 0F7320 1 BLOCK OFF UPPER 24 0F1433 1 BRACKET 2 5L FORD WATER BOTTLE 25 076749 1 TANK COOLANT RECOVERY 26 048031C 2 CLAMP HOSE BAND 1 4 27 029032 1 HOSE 9 32 ID 43 LG 28 050275 3 DECAL...

Page 36: ......

Page 37: ...VDC 75 AH 26 7 050331A 1 BATTERY POST COVER RED 8 050331 1 BATTERY POST COVER BLK 9 038805J 1 CABLE BATTERY BLACK 1 X 30 00 10 038804N 1 CABLE BATTERY RED 1 X15 00 11 045771 REF NUT HEX M8 1 25 G8 YEL...

Page 38: ......

Page 39: ...5 16 ZINC 7 022129 12 WASHER LOCK M8 5 16 8 045771 4 NUT HEX M8 1 25 G8 YEL CHR 9 071956 4 WASHER FLAT M8 10 051730 4 SCREW HHC M8 1 25 X 60 G8 8 11 021991 1 EARTH STRAP 13 026850 1 WASHER SHAKEPROOF...

Page 40: ......

Page 41: ...0 X 10 G8 8 7 022097 5 WASHER LOCK M6 1 4 8 084543A 1 SCREW PHM M3 0 5 X 12MM 9 098783 1 LEVER STEPPER MOTOR 10 037398 2 NUT LOCK HEX 10 32 NYL INS 11 0E1326 1 ASSY CARBURETOR LINKAGE ROD 12 0A7106 1...

Page 42: ......

Page 43: ...EW HHC M8 1 25 X 35 G8 8 31 022129 4 WASHER LOCK M8 5 16 32 022145 3 WASHER FLAT 5 16 M8 ZINC 33 029333A 1 TIE WRAP UL 7 4 X 19 BLK 34 057821 3 SCREW HHC M8 1 25 X 40 G8 8 35 045771 3 NUT HEX M8 1 25...

Page 44: ......

Page 45: ...REW THROTTLE PIN STOP 1 35 0E1108 1 THROTTLE ARM REWORK 1 36 033138 1 SCREW HHM 10 32 X 5 8 1 37 022152 1 WASHER LOCK 10 1 38 0E0645 1 LEVER THROTTLE STOP 1 39 034339 1 BARBED EL 90 3 8 NPT X 5 8 40 0...

Page 46: ......

Page 47: ...JS 19 078115 20 WASHER SELF LOCKING DOME 20 0F3890B 2 RETAINER INSULATION 820 21 0F3890 4 RETAINER INSULATION 450 22 0F7365 2 INSULATION SIDE DOOR C1 23 0F7365B 1 INSULATION REAR DOOR C1 CPL 24 0F736...

Page 48: ......

Page 49: ...RAP 7 0C6119 1 BOLT U 5 16 18 X 2 1 4 8 036434 3 BOLT U 5 16 18 X 2 09 9 036449 3 SADDLE 2 INCH 10 022129 6 WASHER LOCK M8 5 16 11 022259 6 NUT HEX 5 16 18 STEEL 12 038750 1 SCREW HHC M6 1 0 X 30 G8 8...

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Page 64: ...aminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Generac Power Syst...

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