background image

 2 

Study these SAFETY RULES carefully before installing, operating 

or servicing this equipment. Become familiar with this 

Owner’s 

Manual

 and with the unit. The generator can operate safely, effi-

ciently and reliably only if it is properly installed, operated and 

maintained. Many accidents are caused by failing to follow simple 

and fundamental rules or precautions.
The manufacturer cannot anticipate every possible circumstance 

that might involve a hazard. The warnings in this manual, and on 

tags and decals affixed to the unit are, therefore, not all-inclusive. If 

using a procedure, work method or operating technique the manu-

facturer does not specifically recommend, ensure that it is safe for 

others. Also make sure the procedure, work method or operating 

technique utilized does not render the generator unsafe.

n

 

Despite the safe design of this generator, 

operating this equipment imprudently, neglect-

ing its maintenance or being careless can 

cause possible injury or death. Permit only 

responsible and capable persons to install, 

operate and maintain this equipment.

 Potentially lethal voltages are generated by 

these machines. Ensure all steps are taken to 

render the machine safe before attempting to 

work on the generator.

n

 

Parts of the generator are rotating and/or 

hot during operation. Exercise care near run-

ning generators. 

n

 

Installation must always comply with appli-

cable codes, standards, laws and regula-

tions.

n

 

A running generator gives off carbon mon-

oxide, and odorless, colorless poison gas. 

Breathing in carbon monoxide can cause 

headaches, fatigue, diziness, nausea, vomit-

ting, confusion, fainting, siezures or death.

GENERAL HAZARDS

For safety reasons, the manufacturer recommends that this equip-

• 

ment be installed, serviced and repaired by a Service Dealer or 

other competent, qualified electrician or installation technician who 

is familiar with applicable codes, standards and regulations. The 

operator also must comply with all such codes, standards and 

regulations.

The engine exhaust fumes contain carbon monoxide, which 

• 

can be DEADLY. This dangerous gas, if breathed in sufficient 

concentrations, can cause unconsciousness or even death. 

Do NOT alter or add to the exhaust system or do anything that 

might render the system unsafe or in noncompliance with appli-

cable codes and standards.

Install a battery operated carbon monoxide alarm indoors, 

• 

according to manufacturer's instructions/recommendations.

Adequate, unobstructed flow of cooling and ventilating air is 

• 

critical to correct generator operation. Do not alter the instal-

lation or permit even partial blockage of ventilation provisions, 

as this can seriously affect safe operation of the generator. 

The 

generator MUST be installed and operated outdoors only.

Keep hands, feet, clothing, etc., away from drive belts, fans, 

• 

and other moving or hot parts. Never remove any drive belt or 

fan guard while the unit is operating.

When working on this equipment, remain alert at all times. 

• 

Never work on the equipment when physically or mentally 

fatigued.

Inspect the generator regularly, and contact the nearest Dealer 

• 

for parts needing repair or replacement.

Before performing any maintenance on the generator, discon-

• 

nect its battery cables to prevent accidental start up. Disconnect 

the cable from the battery post indicated by a NEGATIVE, NEG 

or (–) first, then remove the POSITIVE, POS or (+) cable. When 

reconnecting the cables, connect the POSITIVE cable first, the 

NEGATIVE cable last.

Never use the generator or any of its parts as a step. Stepping 

• 

on the unit can stress and break parts, and may result in dan-

gerous operating conditions from leaking exhaust gases, fuel 

leakage, oil leakage, etc.

EXHAUST HAZARDS

Generator engine exhaust contains DEADLY carbon monox-

• 

ide, an odorless, colorless poisonous gas. Breathing carbon 

monoxide can cause: dizziness, throbbing temples, nausea, 

muscular twitching, headache, vomiting, weakness and sleepi-

ness, inability to think clearly, fainting, unconsciousness or 

even death. If you experience any carbon monoxide poisoning 

symptoms, move into fresh air and immediately seek medical 

attention. 

Never operate the generator set with the vehicle inside any 

• 

garage or other enclosed area.

ELECTRICAL HAZARDS

All generators covered by this manual produce dangerous 

• 

electrical voltages and can cause fatal electrical shock. Utility 

power delivers extremely high and dangerous voltages to the 

transfer switch as does the standby generator when it is in 

operation. Avoid contact with bare wires, terminals, connec-

tions, etc., while the unit is running. Ensure all appropriate 

covers, guards and barriers are in place, secured and/or locked 

before operating the generator. If work must be done around 

an operating unit, stand on an insulated, dry surface to reduce 

shock hazard.

Do not handle any kind of electrical device while stand-

• 

ing in water, while barefoot, or while hands or feet are wet. 

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

n

 IMPORTANT SAFETY INSTRUCTIONS! 

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation 

be copied and posted near the unit’s installation site. Safety should be stressed to all operators and potential operators of this 

equipment.

Safety Rules

Summary of Contents for EcoGen 6kW

Page 1: ...enerator Owner s Manual LISTED C US NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTA...

Page 2: ...3 Electrical Checks 10 2 4 Generator Tests Under Load 12 2 5 Checking Automatic Operation 12 Operation 12 3 1 Control Panel Interface 12 3 2 Automatic Operation 13 3 3 Sequence of Automatic Operation...

Page 3: ...mation each indicates is as follows nThis symbol points out important safety information that if not followed could endanger personal safety and or property of others This symbol points out potential...

Page 4: ...to correct generator operation Do not alter the instal lation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST...

Page 5: ...e Consult the local fire department with any ques tions pertaining to fire extinguishers EXPLOSION HAZARDS Do not smoke around the generator Wipe up any fuel or oil spills immediately Ensure that no c...

Page 6: ...tions For that reason the engine is equipped with the fol lowing systems that protect it against potentially damaging condi tions 1 Low Oil Pressure Sensor 6 Low Battery 2 High Temperature Sensor 7 Un...

Page 7: ...rs 1 5 2 ENGINE Type of Engine GT 530 Number of Cylinders 2 Rated Horsepower 3 600 rpm 18 Displacement 530cc Cylinder Block Aluminum w Cast Iron Sleeve Valve Arrangement Overhead Valves Ignition Syste...

Page 8: ...es determine the proper location 1 9 LOCATION nThe engine exhaust fumes contain carbon monoxide which can be DEADLY This dan gerous gas if breathed in sufficient con centrations can cause unconsciousn...

Page 9: ...the enclosure Annex A Explanatory Material A4 1 4 2 Means of demonstrating compliance are by means of full scale fire test or by calculation procedures Because of the limited spaces that are frequentl...

Page 10: ...of vegetation Clearance at the top should be a minimum of 48 inches from any structure overhang or projections from the wall The generator should not be placed under a deck or other structure that is...

Page 11: ...erator con trol panel Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the battery Disconnect chargin...

Page 12: ...INITIAL START UP NOTE These units have been run and tested at the factory prior to being shipped and do not require any type of break in NOTE This unit comes filled with oil from the factory Check the...

Page 13: ...Use ARROW keys to scroll and find the first number of your Activation Code Press ENTER to select Repeat this step until all digits have been entered Use ESCAPE to correct previous digits Display Read...

Page 14: ...vidence of overheat ing etc 9 When testing under load is complete turn OFF electrical loads 10 Set the generator s main circuit breaker to its OFF or OPEN position 11 Let the engine run at no load for...

Page 15: ...menu is reached This page displays the following options HISTORY STATUS EDIT AND DEBUG See the Appendix Menu System 3 2 AUTOMATIC OPERATION To select automatic operation do the following 1 Make sure t...

Page 16: ...stops immediately 11 During Auto mode cranking if the remote start contacts OPEN OFF the cranking cycle does NOT abort but continues until complete Once the engine starts it will run for one 1 min ute...

Page 17: ...shut down The under frequency setting is 55 Hz Internal Fault Shutdown Alarm This alarm cannot be cleared call service dealer Undervoltage Shutdown Alarm If the generator voltage falls below 85 of no...

Page 18: ...ILL ABOVE THE FULL MARK 5 Install the dipstick 6 Reset the AUTO OFF MANUAL switch to its original position 7 If the generator was running first turn the generator s main circuit breaker back to the ON...

Page 19: ...AUTO position 8 Dispose of used oil at a proper collection center Repeat steps 2 and 3 for the oil reservoir 4 4 CHANGING THE ENGINE AIR CLEANER See The Generator section for the location of the air c...

Page 20: ...be followed DO NOT SMOKE when near the battery DO NOT cause flame or spark in battery area Discharge static electricity from body before touching the battery by first touching a ground ed metal surfa...

Page 21: ...er have a Dealer thoroughly clean dry and inspect the generator If the structure ex home has been flooded it should be inspected by a certified electrician to ensure there won t be any electrical prob...

Page 22: ...erator control panel Start the unit by moving the AUTO OFF MANUAL switch to MANUAL Allow the unit to warm up thoroughly 8 Stop the unit by setting the AUTO OFF MANUAL switch to OFF 9 Turn on the utili...

Page 23: ...2Y or 500 hours of operation COOLING Enclosure louvers X X W BATTERY Remove corrosion ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level...

Page 24: ...k plug s 2 Clean re gap or replace plug s 3 Fuel pressure incorrect 3 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP 4 Choke remains closed 4 Verify choke solenoid moves...

Page 25: ...e same navigation method to select the the desired screen refer to the Menu System diagram 6 1 1 CHANGING SETTINGS EDIT MENU To change a setting such as display contrast go to the EDIT menu and use th...

Page 26: ...E DEBUG INPUTS OUTPUTS DISPLAYS EDIT CONTRAST LANGUAGE TIME DATE EXERCISE TIME SPEED ESC Press the ESCAPE key to jump back up through the menu levels Use the key to navigate through the menu ENTER Use...

Page 27: ...Generac Power Systems Inc 25 25 Drawing No 0J1320 B Installation Diagram...

Page 28: ...26 Generac Power Systems Inc 26 Installation Diagram Drawing No 0J1320 B...

Page 29: ...Generac Power Systems Inc 27 27 Drawing No 0J1320 B Installation Diagram...

Page 30: ...T BATTERY VOLTAGE SENSING AC DISTRIBUTION PANEL 120 240V DC DISTRIBUTION PANEL 12V 24V 48V BATTERY 12V 24V 48V INVERTER CHARGER GENERATOR HOUSE HOUSE LOADS HOUSE LOADS 120V 240V CHARGER SUPPLY TWO WIR...

Page 31: ...29 Drawing No 0J1323 C Oil Make up System...

Page 32: ...30 Notes...

Page 33: ...31 Notes...

Page 34: ...ponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service...

Page 35: ...hat part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replac...

Page 36: ...er service does not normally exist without a renewable energy system including an inverter battery bank and alternative energy power source Fuel connections other than conventional utility company sup...

Reviews: