Generac Power Systems EcoGen 6kW Owner'S Manual Download Page 18

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4.1 FUSE

The 7.5 amp fuse on the control panel protects the DC control 

circuit against overload (Figures 3.1 and 3.2). This fuse is wired 

in series with the battery output lead to the panel. If this fuse ele-

ment has melted open, the engine will not be able to crank or start. 

Replace this fuse using only an identical 7.5 amp replacement 

fuse. Whenever the fuse is removed or replaced, the exercise timer 

needs to be reset.

4.2  

CHECKING THE ENGINE OIL 
LEVEL

For oil capacities, see the Specifications section. For engine oil 

recommendations, see the Engine Oil Recommendations section.
When low battery levels necessitate running the generator for 

extended periods of time, the oil level should be checked weekly.
To check the engine oil level, proceed as follows (Figures 4.1, 4.2 

and 4.3):
1.  If the generator is running, first turn OFF all associated loads 

running in the residence. Second, turn the generator's main 

circuit breaker to the OFF position.

2.  Move the AUTO/OFF/MANUAL switch to the OFF position.
3.  Remove the dipstick and wipe it dry with a clean cloth.
4.  Completely insert the dipstick; then, remove it again. The oil 

level should be at the dipstick “Full” mark. If necessary, add 

oil to the “Full” mark only. DO NOT FILL ABOVE THE “FULL” 

MARK.

5.  Install the dipstick.
6.  Reset the AUTO/OFF/MANUAL switch to its original position.
7.  If the generator was running, first turn the generator's main 

circuit breaker back to the ON position. Second, turn ON 

needed loads in the residence.

* Repeat steps 3 through 5 for the oil reservoir.

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Never operate the engine with the oil level 

below the “Add” mark on the dipstick. Doing 

this could damage the engine.

NOTE:

When checking the oil level in the reservoir, it is normal that the 

oil is steadily consumed, especially for the first 500 hours. At 

the first service interval, the oil level in the reservoir will likely 

be near the bottom of the dipstick. It is important that the engine 

oil level remains within the limits of the dipstick.

Figure 4.1 — Oil Dipstick and Fill

Oil Fill

Oil Dipstick

Oil Drain Hose

4.3  CHANGING THE ENGINE OIL

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Hot oil may cause burns. Allow engine to 

cool before draining oil. Avoid prolonged 

or repeated skin exposure with used oil. 

Thoroughly wash exposed areas with soap.

4.3.1 

OIL CHANGE INTERVALS

See the "Service Schedule" section.

4.3.2 

ENGINE OIL RECOMMENDATIONS

All oil should meet minimum American Petroleum Institute (API) 

Service Class SJ, SL or better. Use no special additives. Synthetic 

5W-30 is used under all conditions.

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Any attempt to crank or start the engine 

before it has been properly serviced with the 

recommended oil may result in an engine 

failure.

Maintenance

Summary of Contents for EcoGen 6kW

Page 1: ...enerator Owner s Manual LISTED C US NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTA...

Page 2: ...3 Electrical Checks 10 2 4 Generator Tests Under Load 12 2 5 Checking Automatic Operation 12 Operation 12 3 1 Control Panel Interface 12 3 2 Automatic Operation 13 3 3 Sequence of Automatic Operation...

Page 3: ...mation each indicates is as follows nThis symbol points out important safety information that if not followed could endanger personal safety and or property of others This symbol points out potential...

Page 4: ...to correct generator operation Do not alter the instal lation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST...

Page 5: ...e Consult the local fire department with any ques tions pertaining to fire extinguishers EXPLOSION HAZARDS Do not smoke around the generator Wipe up any fuel or oil spills immediately Ensure that no c...

Page 6: ...tions For that reason the engine is equipped with the fol lowing systems that protect it against potentially damaging condi tions 1 Low Oil Pressure Sensor 6 Low Battery 2 High Temperature Sensor 7 Un...

Page 7: ...rs 1 5 2 ENGINE Type of Engine GT 530 Number of Cylinders 2 Rated Horsepower 3 600 rpm 18 Displacement 530cc Cylinder Block Aluminum w Cast Iron Sleeve Valve Arrangement Overhead Valves Ignition Syste...

Page 8: ...es determine the proper location 1 9 LOCATION nThe engine exhaust fumes contain carbon monoxide which can be DEADLY This dan gerous gas if breathed in sufficient con centrations can cause unconsciousn...

Page 9: ...the enclosure Annex A Explanatory Material A4 1 4 2 Means of demonstrating compliance are by means of full scale fire test or by calculation procedures Because of the limited spaces that are frequentl...

Page 10: ...of vegetation Clearance at the top should be a minimum of 48 inches from any structure overhang or projections from the wall The generator should not be placed under a deck or other structure that is...

Page 11: ...erator con trol panel Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the battery Disconnect chargin...

Page 12: ...INITIAL START UP NOTE These units have been run and tested at the factory prior to being shipped and do not require any type of break in NOTE This unit comes filled with oil from the factory Check the...

Page 13: ...Use ARROW keys to scroll and find the first number of your Activation Code Press ENTER to select Repeat this step until all digits have been entered Use ESCAPE to correct previous digits Display Read...

Page 14: ...vidence of overheat ing etc 9 When testing under load is complete turn OFF electrical loads 10 Set the generator s main circuit breaker to its OFF or OPEN position 11 Let the engine run at no load for...

Page 15: ...menu is reached This page displays the following options HISTORY STATUS EDIT AND DEBUG See the Appendix Menu System 3 2 AUTOMATIC OPERATION To select automatic operation do the following 1 Make sure t...

Page 16: ...stops immediately 11 During Auto mode cranking if the remote start contacts OPEN OFF the cranking cycle does NOT abort but continues until complete Once the engine starts it will run for one 1 min ute...

Page 17: ...shut down The under frequency setting is 55 Hz Internal Fault Shutdown Alarm This alarm cannot be cleared call service dealer Undervoltage Shutdown Alarm If the generator voltage falls below 85 of no...

Page 18: ...ILL ABOVE THE FULL MARK 5 Install the dipstick 6 Reset the AUTO OFF MANUAL switch to its original position 7 If the generator was running first turn the generator s main circuit breaker back to the ON...

Page 19: ...AUTO position 8 Dispose of used oil at a proper collection center Repeat steps 2 and 3 for the oil reservoir 4 4 CHANGING THE ENGINE AIR CLEANER See The Generator section for the location of the air c...

Page 20: ...be followed DO NOT SMOKE when near the battery DO NOT cause flame or spark in battery area Discharge static electricity from body before touching the battery by first touching a ground ed metal surfa...

Page 21: ...er have a Dealer thoroughly clean dry and inspect the generator If the structure ex home has been flooded it should be inspected by a certified electrician to ensure there won t be any electrical prob...

Page 22: ...erator control panel Start the unit by moving the AUTO OFF MANUAL switch to MANUAL Allow the unit to warm up thoroughly 8 Stop the unit by setting the AUTO OFF MANUAL switch to OFF 9 Turn on the utili...

Page 23: ...2Y or 500 hours of operation COOLING Enclosure louvers X X W BATTERY Remove corrosion ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level...

Page 24: ...k plug s 2 Clean re gap or replace plug s 3 Fuel pressure incorrect 3 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP 4 Choke remains closed 4 Verify choke solenoid moves...

Page 25: ...e same navigation method to select the the desired screen refer to the Menu System diagram 6 1 1 CHANGING SETTINGS EDIT MENU To change a setting such as display contrast go to the EDIT menu and use th...

Page 26: ...E DEBUG INPUTS OUTPUTS DISPLAYS EDIT CONTRAST LANGUAGE TIME DATE EXERCISE TIME SPEED ESC Press the ESCAPE key to jump back up through the menu levels Use the key to navigate through the menu ENTER Use...

Page 27: ...Generac Power Systems Inc 25 25 Drawing No 0J1320 B Installation Diagram...

Page 28: ...26 Generac Power Systems Inc 26 Installation Diagram Drawing No 0J1320 B...

Page 29: ...Generac Power Systems Inc 27 27 Drawing No 0J1320 B Installation Diagram...

Page 30: ...T BATTERY VOLTAGE SENSING AC DISTRIBUTION PANEL 120 240V DC DISTRIBUTION PANEL 12V 24V 48V BATTERY 12V 24V 48V INVERTER CHARGER GENERATOR HOUSE HOUSE LOADS HOUSE LOADS 120V 240V CHARGER SUPPLY TWO WIR...

Page 31: ...29 Drawing No 0J1323 C Oil Make up System...

Page 32: ...30 Notes...

Page 33: ...31 Notes...

Page 34: ...ponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service...

Page 35: ...hat part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replac...

Page 36: ...er service does not normally exist without a renewable energy system including an inverter battery bank and alternative energy power source Fuel connections other than conventional utility company sup...

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