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19

When valve clearance is correct, hold the pivot ball stud in place 

with the allen wrench and tighten the rocker arm jam nut. Tighten 

the jam nut to 174 in/lbs. torque. After tightening the jam nut, 

recheck valve clearance to make sure it did not change.

Install new valve cover gasket.

• 

Re-attach the valve cover.

• 

NOTE:

Start all four screws before tightening or it will not be possible 

to get all the screws in place. Make sure the valve cover gasket 

is in place.

Install spark plugs.

• 

Re-attach the spark plug wire to the spark plug.

• 

Repeat the process for the other cylinder.

• 

Figure 4.4 - Valve Clearance Adjustment

Jam Nut

Pivot Ball

Stud

Rocker 

Arm

Valve

Stem

4.8 COOLING 

SYSTEM

Air inlet and outlet openings in the generator compartment must 

be open and unobstructed for continued proper operation. This 

includes such obstructions as high grass, weeds, brush, leaves 

and snow.
Without sufficient cooling and ventilating air flow, the engine/

generator quickly overheats, which causes it to quickly shut down 

(Figure 4.5).
Make sure the doors and roof are in place during operation as 

running the generator with them removed can effect cooling air 

movement.

 The exhaust from this product gets extremely 

hot and remains hot after shutdown. High 

grass, weeds, brush, leaves, etc. must 

remain clear of the exhaust. Such materi-

als may ignite and burn from the heat of the 

exhaust system.

Figure 4.5 – Cooling Vent Locations

AIR INTAKE 

AIR OUTLET 

4.9  

ATTENTION AFTER 
SUBMERSION

If the generator has been submerged in water, it 

MUST NOT

 be 

started and operated. Following any submersion in water, have 

a Dealer thoroughly clean, dry and inspect the generator. If the 

structure (ex. home) has been flooded, it should be inspected by 

a certified electrician to ensure there won't be any electrical prob-

lems during generator operation or when utility is returned.

4.10 CORROSION PROTECTION

Periodically wash and wax the enclosure using automotive type 

products. Frequent washing is recommended in salt water/coastal 

areas. Spray engine linkages with a light oil such as WD-40.

4.11  OUT OF SERVICE PROCEDURE

4.11.1  REMOVAL FROM SERVICE

If the generator cannot be exercised every seven days, and will 

be out of service longer than 90 days, prepare the generator for 

storage as follows:
1.  Start the engine and let it warm up.
2.  Close the fuel shutoff valve in the fuel supply line and allow 

the unit to shut down.

3.  Once the unit has shut down, switch to the OFF position.
4.  Set the generator’s main circuit breaker to its OFF (or OPEN) 

position.

5.  Set the AUTO/OFF/MANUAL switch to OFF and turn off the util-

ity power to the transfer switch. Remove the 7.5A fuse from 

the generator control panel. Disconnect the battery cables as 

outlined in “General Hazards”.

6.  While the engine is still warm from running, drain the oil 

completely. Refill the crankcase with oil. See ”Engine Oil 

Recommendations". Drain the oil reservoir and refill with rec-

ommended oil to the proper level.

7.  Attach a tag to the engine indicating the viscosity and clas-

sification of the oil in the crankcase.

8.  Remove the spark plugs and spray fogging agent into the 

spark plugs threaded openings. Reinstall and tighten the spark 

plugs.

9.  Remove the battery and store it in a cool, dry room on a 

wooden board. Never store the battery on any concrete or 

earthen floor.

10.  Clean and wipe the entire generator.

Maintenance

Summary of Contents for EcoGen 6kW

Page 1: ...enerator Owner s Manual LISTED C US NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTA...

Page 2: ...3 Electrical Checks 10 2 4 Generator Tests Under Load 12 2 5 Checking Automatic Operation 12 Operation 12 3 1 Control Panel Interface 12 3 2 Automatic Operation 13 3 3 Sequence of Automatic Operation...

Page 3: ...mation each indicates is as follows nThis symbol points out important safety information that if not followed could endanger personal safety and or property of others This symbol points out potential...

Page 4: ...to correct generator operation Do not alter the instal lation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST...

Page 5: ...e Consult the local fire department with any ques tions pertaining to fire extinguishers EXPLOSION HAZARDS Do not smoke around the generator Wipe up any fuel or oil spills immediately Ensure that no c...

Page 6: ...tions For that reason the engine is equipped with the fol lowing systems that protect it against potentially damaging condi tions 1 Low Oil Pressure Sensor 6 Low Battery 2 High Temperature Sensor 7 Un...

Page 7: ...rs 1 5 2 ENGINE Type of Engine GT 530 Number of Cylinders 2 Rated Horsepower 3 600 rpm 18 Displacement 530cc Cylinder Block Aluminum w Cast Iron Sleeve Valve Arrangement Overhead Valves Ignition Syste...

Page 8: ...es determine the proper location 1 9 LOCATION nThe engine exhaust fumes contain carbon monoxide which can be DEADLY This dan gerous gas if breathed in sufficient con centrations can cause unconsciousn...

Page 9: ...the enclosure Annex A Explanatory Material A4 1 4 2 Means of demonstrating compliance are by means of full scale fire test or by calculation procedures Because of the limited spaces that are frequentl...

Page 10: ...of vegetation Clearance at the top should be a minimum of 48 inches from any structure overhang or projections from the wall The generator should not be placed under a deck or other structure that is...

Page 11: ...erator con trol panel Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the battery Disconnect chargin...

Page 12: ...INITIAL START UP NOTE These units have been run and tested at the factory prior to being shipped and do not require any type of break in NOTE This unit comes filled with oil from the factory Check the...

Page 13: ...Use ARROW keys to scroll and find the first number of your Activation Code Press ENTER to select Repeat this step until all digits have been entered Use ESCAPE to correct previous digits Display Read...

Page 14: ...vidence of overheat ing etc 9 When testing under load is complete turn OFF electrical loads 10 Set the generator s main circuit breaker to its OFF or OPEN position 11 Let the engine run at no load for...

Page 15: ...menu is reached This page displays the following options HISTORY STATUS EDIT AND DEBUG See the Appendix Menu System 3 2 AUTOMATIC OPERATION To select automatic operation do the following 1 Make sure t...

Page 16: ...stops immediately 11 During Auto mode cranking if the remote start contacts OPEN OFF the cranking cycle does NOT abort but continues until complete Once the engine starts it will run for one 1 min ute...

Page 17: ...shut down The under frequency setting is 55 Hz Internal Fault Shutdown Alarm This alarm cannot be cleared call service dealer Undervoltage Shutdown Alarm If the generator voltage falls below 85 of no...

Page 18: ...ILL ABOVE THE FULL MARK 5 Install the dipstick 6 Reset the AUTO OFF MANUAL switch to its original position 7 If the generator was running first turn the generator s main circuit breaker back to the ON...

Page 19: ...AUTO position 8 Dispose of used oil at a proper collection center Repeat steps 2 and 3 for the oil reservoir 4 4 CHANGING THE ENGINE AIR CLEANER See The Generator section for the location of the air c...

Page 20: ...be followed DO NOT SMOKE when near the battery DO NOT cause flame or spark in battery area Discharge static electricity from body before touching the battery by first touching a ground ed metal surfa...

Page 21: ...er have a Dealer thoroughly clean dry and inspect the generator If the structure ex home has been flooded it should be inspected by a certified electrician to ensure there won t be any electrical prob...

Page 22: ...erator control panel Start the unit by moving the AUTO OFF MANUAL switch to MANUAL Allow the unit to warm up thoroughly 8 Stop the unit by setting the AUTO OFF MANUAL switch to OFF 9 Turn on the utili...

Page 23: ...2Y or 500 hours of operation COOLING Enclosure louvers X X W BATTERY Remove corrosion ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level...

Page 24: ...k plug s 2 Clean re gap or replace plug s 3 Fuel pressure incorrect 3 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP 4 Choke remains closed 4 Verify choke solenoid moves...

Page 25: ...e same navigation method to select the the desired screen refer to the Menu System diagram 6 1 1 CHANGING SETTINGS EDIT MENU To change a setting such as display contrast go to the EDIT menu and use th...

Page 26: ...E DEBUG INPUTS OUTPUTS DISPLAYS EDIT CONTRAST LANGUAGE TIME DATE EXERCISE TIME SPEED ESC Press the ESCAPE key to jump back up through the menu levels Use the key to navigate through the menu ENTER Use...

Page 27: ...Generac Power Systems Inc 25 25 Drawing No 0J1320 B Installation Diagram...

Page 28: ...26 Generac Power Systems Inc 26 Installation Diagram Drawing No 0J1320 B...

Page 29: ...Generac Power Systems Inc 27 27 Drawing No 0J1320 B Installation Diagram...

Page 30: ...T BATTERY VOLTAGE SENSING AC DISTRIBUTION PANEL 120 240V DC DISTRIBUTION PANEL 12V 24V 48V BATTERY 12V 24V 48V INVERTER CHARGER GENERATOR HOUSE HOUSE LOADS HOUSE LOADS 120V 240V CHARGER SUPPLY TWO WIR...

Page 31: ...29 Drawing No 0J1323 C Oil Make up System...

Page 32: ...30 Notes...

Page 33: ...31 Notes...

Page 34: ...ponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service...

Page 35: ...hat part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replac...

Page 36: ...er service does not normally exist without a renewable energy system including an inverter battery bank and alternative energy power source Fuel connections other than conventional utility company sup...

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