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INTRODUCTION

Thank you for purchasing this compact, high performance, air-cooled, 

engine-driven generator. It is designed to supply electrical power to 

operate an inverter/battery charger as a component in an off-grid power 

solution.
This unit is factory installed in an all-weather, metal enclosure and 

is 

intended exclusively for outdoor installation.

 This generator will operate 

using vapor withdrawn liquid propane (LP).

NOTE:

This generator is suitable for supplying typical residential loads such 

as Induction Motors (sump pumps, refrigerators, air conditioners, 

furnaces, etc.), Electronic Components (computer, monitor, TV, etc.), 

Lighting Loads and Microwaves.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the nearest Dealer 

for starting, operating and servicing procedures.

SAFETY RULES

Throughout this publication, and on tags and decals affixed to the genera-

tor, DANGER, WARNING, CAUTION and NOTE blocks are used to alert 

personnel to special instructions about a particular operation that may be 

hazardous if performed incorrectly or carelessly. Observe them carefully. 

Their definitions are as follows:

INDICATES A HAZARDOUS SITUATION OR ACTION WHICH, IF 

NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

Indicates a hazardous situation or action which, if not 

avoided, could result in death or serious injury.

Indicates a hazardous situation or action which, if not 

avoided, could result in minor or moderate injury.

NOTE:

Notes contain additional information important to a procedure 

and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they 

indicate. Common sense and strict compliance with the special 

instructions while performing the action or service are essential to 

preventing accidents.
Four commonly used safety symbols accompany the 

DANGER

WARNING

 and 

CAUTION

 blocks. The type of information each 

indicates is as follows:

n

 This symbol points out important safety information that, 

if not followed, could endanger personal safety and/or 

property of others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

The operator is responsible for proper and safe use of the equipment. The 

manufacturer strongly recommends that the operator read this 

Owner's 

Manual

 and thoroughly understand all instructions before using this 

equipment. The manufacturer also strongly recommends instructing other 

users to properly start and operate the unit. This prepares them if they 

need to operate the equipment in an emergency.

CONTENTS

This manual contains important instructions that should be followed dur-

ing installation and maintenance of the generator and batteries for the 6kW 

LP, V-twin GT-530 Engine.

OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure 

that all maintenance for safe operation is performed promptly, and to have 

the equipment checked periodically by a Dealer. Normal maintenance ser-

vice and replacement of parts are the responsibility of the owner/operator 

and, as such, are not considered defects in materials or workmanship 

within the terms of the warranty. Individual operating habits and usage 

contribute to the need for maintenance service.
Proper maintenance and care of the generator ensures a minimum number 

of problems and keep operating expenses at a minimum. See a Dealer for 

service aids and accessories.

HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, contact a Dealer for 

assistance. Service technicians are factory-trained and are capable of 

handling all service needs.
When contacting a Dealer about parts and service, always supply the 

complete model number and serial number of the unit as given on its data 

decal, which is located on the generator. See section "The Generator" for 

decal location.

Model No.  _________________  Serial No. ______________

Data Label Sample 

Safety Rules

Summary of Contents for EcoGen 6kW

Page 1: ...enerator Owner s Manual LISTED C US NOT INTENDED FOR USE IN CRITICAL LIFE SUPPORT APPLICATIONS ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTA...

Page 2: ...3 Electrical Checks 10 2 4 Generator Tests Under Load 12 2 5 Checking Automatic Operation 12 Operation 12 3 1 Control Panel Interface 12 3 2 Automatic Operation 13 3 3 Sequence of Automatic Operation...

Page 3: ...mation each indicates is as follows nThis symbol points out important safety information that if not followed could endanger personal safety and or property of others This symbol points out potential...

Page 4: ...to correct generator operation Do not alter the instal lation or permit even partial blockage of ventilation provisions as this can seriously affect safe operation of the generator The generator MUST...

Page 5: ...e Consult the local fire department with any ques tions pertaining to fire extinguishers EXPLOSION HAZARDS Do not smoke around the generator Wipe up any fuel or oil spills immediately Ensure that no c...

Page 6: ...tions For that reason the engine is equipped with the fol lowing systems that protect it against potentially damaging condi tions 1 Low Oil Pressure Sensor 6 Low Battery 2 High Temperature Sensor 7 Un...

Page 7: ...rs 1 5 2 ENGINE Type of Engine GT 530 Number of Cylinders 2 Rated Horsepower 3 600 rpm 18 Displacement 530cc Cylinder Block Aluminum w Cast Iron Sleeve Valve Arrangement Overhead Valves Ignition Syste...

Page 8: ...es determine the proper location 1 9 LOCATION nThe engine exhaust fumes contain carbon monoxide which can be DEADLY This dan gerous gas if breathed in sufficient con centrations can cause unconsciousn...

Page 9: ...the enclosure Annex A Explanatory Material A4 1 4 2 Means of demonstrating compliance are by means of full scale fire test or by calculation procedures Because of the limited spaces that are frequentl...

Page 10: ...of vegetation Clearance at the top should be a minimum of 48 inches from any structure overhang or projections from the wall The generator should not be placed under a deck or other structure that is...

Page 11: ...erator con trol panel Remove watches rings or other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not lay tools or metal parts on top of the battery Disconnect chargin...

Page 12: ...INITIAL START UP NOTE These units have been run and tested at the factory prior to being shipped and do not require any type of break in NOTE This unit comes filled with oil from the factory Check the...

Page 13: ...Use ARROW keys to scroll and find the first number of your Activation Code Press ENTER to select Repeat this step until all digits have been entered Use ESCAPE to correct previous digits Display Read...

Page 14: ...vidence of overheat ing etc 9 When testing under load is complete turn OFF electrical loads 10 Set the generator s main circuit breaker to its OFF or OPEN position 11 Let the engine run at no load for...

Page 15: ...menu is reached This page displays the following options HISTORY STATUS EDIT AND DEBUG See the Appendix Menu System 3 2 AUTOMATIC OPERATION To select automatic operation do the following 1 Make sure t...

Page 16: ...stops immediately 11 During Auto mode cranking if the remote start contacts OPEN OFF the cranking cycle does NOT abort but continues until complete Once the engine starts it will run for one 1 min ute...

Page 17: ...shut down The under frequency setting is 55 Hz Internal Fault Shutdown Alarm This alarm cannot be cleared call service dealer Undervoltage Shutdown Alarm If the generator voltage falls below 85 of no...

Page 18: ...ILL ABOVE THE FULL MARK 5 Install the dipstick 6 Reset the AUTO OFF MANUAL switch to its original position 7 If the generator was running first turn the generator s main circuit breaker back to the ON...

Page 19: ...AUTO position 8 Dispose of used oil at a proper collection center Repeat steps 2 and 3 for the oil reservoir 4 4 CHANGING THE ENGINE AIR CLEANER See The Generator section for the location of the air c...

Page 20: ...be followed DO NOT SMOKE when near the battery DO NOT cause flame or spark in battery area Discharge static electricity from body before touching the battery by first touching a ground ed metal surfa...

Page 21: ...er have a Dealer thoroughly clean dry and inspect the generator If the structure ex home has been flooded it should be inspected by a certified electrician to ensure there won t be any electrical prob...

Page 22: ...erator control panel Start the unit by moving the AUTO OFF MANUAL switch to MANUAL Allow the unit to warm up thoroughly 8 Stop the unit by setting the AUTO OFF MANUAL switch to OFF 9 Turn on the utili...

Page 23: ...2Y or 500 hours of operation COOLING Enclosure louvers X X W BATTERY Remove corrosion ensure dryness X X M Clean and tighten battery terminals X X M Check charge state X R EVERY 6 M Electrolyte level...

Page 24: ...k plug s 2 Clean re gap or replace plug s 3 Fuel pressure incorrect 3 Confirm fuel pressure to regulator is 10 12 water column 0 36 0 43 psi for LP 4 Choke remains closed 4 Verify choke solenoid moves...

Page 25: ...e same navigation method to select the the desired screen refer to the Menu System diagram 6 1 1 CHANGING SETTINGS EDIT MENU To change a setting such as display contrast go to the EDIT menu and use th...

Page 26: ...E DEBUG INPUTS OUTPUTS DISPLAYS EDIT CONTRAST LANGUAGE TIME DATE EXERCISE TIME SPEED ESC Press the ESCAPE key to jump back up through the menu levels Use the key to navigate through the menu ENTER Use...

Page 27: ...Generac Power Systems Inc 25 25 Drawing No 0J1320 B Installation Diagram...

Page 28: ...26 Generac Power Systems Inc 26 Installation Diagram Drawing No 0J1320 B...

Page 29: ...Generac Power Systems Inc 27 27 Drawing No 0J1320 B Installation Diagram...

Page 30: ...T BATTERY VOLTAGE SENSING AC DISTRIBUTION PANEL 120 240V DC DISTRIBUTION PANEL 12V 24V 48V BATTERY 12V 24V 48V INVERTER CHARGER GENERATOR HOUSE HOUSE LOADS HOUSE LOADS 120V 240V CHARGER SUPPLY TWO WIR...

Page 31: ...29 Drawing No 0J1323 C Oil Make up System...

Page 32: ...30 Notes...

Page 33: ...31 Notes...

Page 34: ...ponsible for contacting a Generac Authorized Warranty Dealer as soon as a problem occurs The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Warranty service...

Page 35: ...hat part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replac...

Page 36: ...er service does not normally exist without a renewable energy system including an inverter battery bank and alternative energy power source Fuel connections other than conventional utility company sup...

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