Gemsy GEM2210/1310 Operating Instructions Manual Download Page 1

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GEM2210/1310

电子花样缝纫机

ELECTRONIC EMBROIDERY
SEWING MACHINE

Summary of Contents for GEM2210/1310

Page 1: ...GEM2210 1310 ELECTRONIC EMBROIDERY SEWING MACHINE...

Page 2: ...1...

Page 3: ...ration of this machine and to prevent accidents and injury to yourself or other people The meaning of these indications and symbols are given below Indications DANGER CAUTION The instructions which fo...

Page 4: ...5 10 5 35 85 45...

Page 5: ...problems with correct operation Installation Machine installation should only be carried out by a qualified technician Contact your dealer or a qualified electrician for any electrical work that may n...

Page 6: ......

Page 7: ...ny of the moving parts or press any objects against the machine while sewing as this may result in personal injury or damage to the machine Cleaning Turn off the power switch before carrying out clean...

Page 8: ...matic unit pneumatic specifications 3 10 Installing the eye guard 3 11 Installing the motor cover 3 12 Lubrication 3 13 Installing the machine head fixing bolt 4 Preparation before sewing 4 1 Installi...

Page 9: ...lift amount 7 6 Adjusting the drive needle guard 7 7 Adjusting the needle clearance 7 8 Adjusting the shuttle race thread guide 7 9 Adjusting the rotary hook lubrication amount 7 10 Adjusting the pos...

Page 10: ...rol box USBslot Operation panel Foot switch solenoid specifications Work clamp switch pneumatic specifications Start switch pneumatic specifications STOP switch Thread wiper switch Pulley Cotton stand...

Page 11: ...ry 20 000 1 20 000 stitches per program 512 Internal memory 512 Pneumatic method 30mm Max 30 mm Integrated type work clamp 2 2 mm 22 mm 2 4 5mm 4 5 lOmru O 3mm 2 4 5 mm 4 5 10 mm or 0 Default setting...

Page 12: ...t All cords should be secured at least 25 mm away from any moving parts Furthermore do not excessively bend the cords or secure them too firmly staples otherwise there is the danger that fire or elect...

Page 13: ...bolt A before installing the oil pan Oilpan Nails 7 pcs Rubber cushions 4 pcs Waste oiltank 2 2 2 3 4 Installing the head Pins 2 pcs Set screws 2 pcs Hinge rubber assemblies 2 pcs Place the machine he...

Page 14: ...t so that the auxiliary plate and the needle plate are at the same height NOTE Install the auxiliary plate so that it is horizontal 2 11 12 11 12 Move the work clamp arm all the way to the right when...

Page 15: ...lain washers 2 pcs Rataining rings E 2 pcs Bolts 2 pcs Plain washers medium 2 pcs Plain washers large 2 pcs Spring washers 2 pcs Nuts 2 pcs Gas spring shaft U Set screw NOTE For solenoid specification...

Page 16: ...may damage the outer cover L 31 32 33 1 Figure 1 Oil pan M3X20 1 Gently return the machine head to its original position Loosen the screw Move the machine head switch to the position shown in the iIIu...

Page 17: ...box or the work table leg Connect each air tube to the position with the corresponding number Cylinder L L Cylinder H H Upper knob Lower knob Manual knob Adjusting the speed controller You can use th...

Page 18: ...e using the sewing machine If the machine is used without these devices attached injury may result 3 10 Installing the eye guard R 4 L 4 4 Motor cover R Screws 4 pcs Motor cover L Screws 4 pcs Motorco...

Page 19: ...ower cord until lubrication is complete If the foot switch is depressed by mistake the sewing machine might start operating and injury could result Be sure to wear protective goggles and gloves when h...

Page 20: ...ng bolt 4 Preparation before sewing 4 1 Installing the needle 1 2 1 Loosen the set screw 2 Insert the needle in a straight line as far as it will go making sure that the long groove on the needle is a...

Page 21: ...read from coming out at the sewing start When threading the thread through the needle allow a distance of approximately 40 mm between the needle hole and the end of the thread If the trailing length o...

Page 22: ...ll return to where it was before threading mode was started press the threading key and the key change press the home position key Ending threading mode Threading the thread Threading mode Threading m...

Page 23: ...he foot switch to the 2nd step and it will start wind If using a two pedal foot switch depressing the start switch two pedal foot switch 6 once winding of set amount of lower thread 80 90 of the bobbi...

Page 24: ...lling the bobbin case CAUTION Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 4 5 Thread tension Specifications Upper thread Lower t...

Page 25: ...16...

Page 26: ...e thread wiper switch ON OFF The thread wiper switch can be used to turn the thread wiper on and off 6 Cleaning CAUTION Turn off the power switch before carrying out cleaning If the foot switch is dep...

Page 27: ...the shuttle race 6 2 Cleaning the control box air inlet ports Use a vacuum cleaner to clean the filter in the air inlet ports of the control box at least once a month 6 3 Draining the oil 1 2 1 Remove...

Page 28: ...0 before carrying out inspection adjustment and repair of any parts which use the pneumatic equipment If the power switch and air need to be left on when carrying out some adjustment be extremely care...

Page 29: ...the set screw and turn the adjuster to adjust 7 2 Adjusting the thread take up spring 7 10 0 6 1 2 Thread take up spring tension turn the tension stud with a screwdriver to adjust the tension NOTE If...

Page 30: ...e bar up or down to adjust so that the second reference line from the bottom of the needle bar refe rence line A is aligned with the lower edge of the needle bar bush If using a DP X 5 needle use the...

Page 31: ...cause poor thread tension Furthermore if it does not cross the needle at all the tip of the rotary hook will interfere with the needle and skipped stitches may occur 7 6 Adjusting the drive needle gua...

Page 32: ...is adjusted at the time of shipment from the factory It should not be changed if possible 7 8 Adjusting the shuttle race thread guide The optimum position is when the head of the set screw is aIigned...

Page 33: ...cam turn the pulley by hand to set the drivng lever to the reverse position when the thread take up is close to its lowest position 7 10 Adjusting the position of the movable knife 1 2 3 Operation Ins...

Page 34: ...ntil the collar touches the groove of the thread trimmer cam and then check that the driving lever returns smoothly to its original position when it is released 10 Check that there is a gap of about 0...

Page 35: ...into the movable knife connecting plate and install it to the needle plate 8 Check that the needle is aligned with the center of the nee dle hole 4 5 6 t 0 2 0 3 0 4 7 8 12 11 13 12 13 11 12 13 11 10...

Page 36: ...the stepping clamp connecting rod and changing the installation position of stepping clamp link A 1 Remove the face plate 2 Remove the two screws and the two shoulder screws and then remove stepping...

Page 37: ...he lower edge of the needIe bar bush If using a DP x 5 needIe aIign with the second reference line from the top reference line b 4 Open the top cover and loosen the two set screws 5 AIign the index ma...

Page 38: ...16 Adjusting the air pressure pneumatic specifications 0 5Mpa Lift up the handle of the regulator and then turn it to adjust the air pressure to 0 5 MPa After adjustment is complete push the handle d...

Page 39: ...wiper position is incorrect Bobbin winder tension assembly height is incorrect Bobbin presser position is incorrect Stitches being skipped at the sewing sta rt Upper thread length is irregular Positio...

Page 40: ...pring tension and height are incorrect Needle and rotary hook timing is incorrect Shuttle race thread guide is not separating the threads Remedy Adjust the upper thread tension Install the needle corr...

Page 41: ...are incorrect Sub tension is too weak Fixed knife is not cutting cleanly Machine head switch does not work Remedy Replace with a new one Sharpen the fixed knife or replace it with a new one Adjust th...

Page 42: ...9 Work clamp lifter mechanism For peneumatic type 10 Lower shaft mechanism 11 Lubrication 12 Threading mechanism 13 Bobbin winder mechanism 14 Thread trimmer mechanism 15 Thread wiper mechanism 16 Te...

Page 43: ...1 Machine boby 1...

Page 44: ...15 5 M6x10 D M3x5 M3 M4x10 7 3 M5 13 L3 5 M6x14 M3x5 26 11 5 13 8 2210 2010 2210 2010 Bushing U Dowel pin Rubber cap 20 15 Rubber cap 13 5 Rubber cap 10 5 Motor cover R Screw pan M6x10 Motor cover L...

Page 45: ...2 Upper shaft and needle bar mechanism 3...

Page 46: ...5 UK D DPx17 19 M4x8 R M5x5 4x12 M5x5 M6x0 75 6 M4x10 L4 M6x6 M5x16 2 M4x10 M6x5 Upper shuft Crank rod assy Bolt socket M5x16 Needle bearing Ball bearing bush Ball bearing 6904DDUNR Ball bearing 6904D...

Page 47: ...3 Feed mechanism 5...

Page 48: ...X M6x6 6806VV C42 X M5x16 5 X 10 6900ZZNR X M6x6 Y M4x20 Y LM Y LM M3x6 M4x20 2 4 4 M4x20 M3x5 Feed bracket assy X LM guide Bolt socket M3x14 Feed bracket X Bolt socket M3x6 Screw flat M3x6 X sensor p...

Page 49: ...4 Feed mechanism 7...

Page 50: ...Y M4x10DB M4x12 M4 M6x14 U D M5x10 M6x14 R F M3x4 M4x4 X M4x10 4 1 2 2 1 2 2 1 1 2 1 1 1 2 1 2 1 1 1 1 4 2 4 2 1 1 12 4 1 1 2 1 2 1 10 10 10 6 6 2 2 4 4 1 1 1 2 4 4 1 1 4 8 4 Feed mechanism Bolt sock...

Page 51: ...9 4 Feed mechanism...

Page 52: ...cket M6x14 Cover connect plate ScrewM4x5 Washer Mark attention 30x40 Bearing holder base Bolt socket M5x10 Bearing holder Ball bearing 126 Bearing holder assy Bolt socker M4x10 1 2 1 1 4 1 2 6 1 2 4 2...

Page 53: ...5 Feed mechanism For Solenoid type 11...

Page 54: ...ing ring external C10 Support slider Support shaft slider Retaining ring external C4 Work clamp lifter lever R Work clamp lifter lever L Work clamp lifter shaft Set screw socket ft M6x6 Retaining ring...

Page 55: ...6 Feed mechanism For Peneumatic type 13...

Page 56: ...ft M6x6 Air cylinder assy Air cylinder ring external C5 Cylinder joint Cylinder joint shaft Betaining ring external C6 Work clamp lifter lever R air Work clamp lifter lever L air Work clamp lifter sha...

Page 57: ...7 Work clamp lifter mechanism 15...

Page 58: ...amp con rod Washer stepping clamp cam Ball bearing 6805VV Set screw socket ft M6x6 Screw pan M4x6 Roller shaft stepping clamp Roller stepping clamp Washer Nut 1 M6 Stepping clamp arm R Bolt M6x12 Step...

Page 59: ...8 Work clamp lifter mechanism For Solenoid type 17...

Page 60: ...er pate assy Seat E Screw pan M4x4 Work clamp lifter lever Pin Needle bar guide slide block Work clamp lever shaft B Set screw socket ft M6x6 Washer plain 10 Retaining ring E8 Set screw socket ft M6x6...

Page 61: ...19 9 Work clamp lifter mechanism For peneumatic type...

Page 62: ...6 M4x6 M6x6 R 696ZZ M5x5 M4x6 30x40 M6x12 29 10 5 M6x6 M6x6 Motor bracket Work clamp motor plate Bolt socket M5x10 Pulse motor assy P Motor harness P Bolt socket M4x10 Work clamp driving gear Set scre...

Page 63: ...10 Lower shaft mechanism 21...

Page 64: ...M6x5 M6x0 75 6 M6x6 M5x5 M6x6 O PW3 G M3x4 M3 M3x6 3 L 380 M6x6 E7 D M5x12 R M5x5 4x4 L 400 K8x12x11 Shoulder screw Nut ft M6 Rock gear Rock gear shaft Set screw collar B Set screw socket ft M6x5 Set...

Page 65: ...11 Lubrication 23...

Page 66: ...2 3x 5 L 320 2 5 L 200 3x 5 L 110 8 Set screw Crank cover Screw pan M6x10 Crank wick plate Screw pan M4x6 Flat wick L 90 Felt Lower shaft wick support Lower shaft gear felt Bolt socket M4x6 Wick supp...

Page 67: ...11 Lubrication 25...

Page 68: ...22 04000000 08 563 11 67 563 11 68 12 10400920 02 M3x5 5 M3x4 3x 5 L 300 10 L 140 L L M4x6 2 4 R R M4x9 Felt holder Screw M3x5 5 Felt holder Screw M3x4 Oil tube L 300 Cord holder 10 Wick L 140 Wick su...

Page 69: ...12 Threading mechanism 27...

Page 70: ...7 40x40 Arm thread guide A Screw pan M5x6 Arm thread guide B Screw pan M5x6 Arm thread guide C Screw pan m5x6 Upper thread guide stud Tension bracket Thread take up spring Tension stup Tension nut Ten...

Page 71: ...13 Bobbin winder mechanism 29...

Page 72: ...ket ft M5x5 Bobbin winder lever Spring hook Plate spring Washer Screw pan M3 5x6 Washer Retaining ring E5 Stup b winder Bobbin presser arm Screw pan M4x12 Bobbin presser Screw M4x5 Claw b winder Set s...

Page 73: ...14 Thread trimmer mechanism 31...

Page 74: ...solenoid Bolt M4x8 Washer spring 2 4 Washer plain 4 Solenoid lever Set screw socket ft M4x4 Solenoid cushion Washer Band 1m Bolt screw socket M5x10 Pushing lever d lever Shoulder screw 7 3 Tr driving...

Page 75: ...14 Thread trimmer mechanism 33...

Page 76: ...4 Washer plain M3 Needle hole plate 2 4C0 4 Screw Screw flat M4 Screw M4x8 Shuttle base cover hook U Washer spring 2 3 Washer plain M3 Screw pan M3x4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 2 1 2 2 2 53 5...

Page 77: ...15 Thread wiper mechanism 35...

Page 78: ...read wiper solenoid assy Thread wiper spring Washer plain Plunger pin T wiper solenoid setting plate Solenoid cover Screw pan M3x4 Thread wiper shaft bracket Bolt socket M4x8 Washer plain 4 Thread wip...

Page 79: ...16 Tension release mechanism 37...

Page 80: ...6 18 HV M4x8 2 4 4 M4x14 M4 4 E4 5 7 3 O P7 M150 Tension release solenoid HV Bolt M4x8 Washer spring 2 4 Washer plain 4 Bolt M4x14 Nut 3 M4 Washer plain 4 Solenoid cushion Setting plate solenoid Band...

Page 81: ...17 Air pressure mechanism For Peneumatic type 39...

Page 82: ...L 4 2 Solenoid valve assy 2A Manifold2 Valve SY3120 5LOZD C4 Silencer Air valve Joint Joint Joint Joint Valve Screw Setting plate valve Speed controller Bolt socket M5x30 Valve harness x2 assy Air hos...

Page 83: ...18 Power supply equipment mechanism 41...

Page 84: ...12 M4x10 M150 140S S 4 Cord holder 8 Cord holder 4N Cord holder 8 Screw pan M4x10 H position sensor assy Screw pan M3x8 Switch assy machine head Screw pan M4x16 Screw pan M4x10 Head detector unit assy...

Page 85: ...19 Motor mechanism 43...

Page 86: ...180P M3x8 CDD M2 6x10 ENC 430 2 M3x6 CDD HT M4x10 M3x8 430D M5x6 Motor assy CDD 430D Drum CDD Set screw socket M4x6 Magnet 180P36 Mr sensor assy 180P Set screw socket M3x8 Shield plate CDD Set screw...

Page 87: ...20 Foot switch pedal mechanism 45...

Page 88: ...2 06 A 2 VX Treadle uint a assy 2 pedal foot switch sw assy Spring compression 10x30 Foot pedal spring Pin button micro switch VX Foot pedal Protection plate pedal Spring plate 1 2 3 4 5 6 7 8 20 Foot...

Page 89: ...21 Accessories 47...

Page 90: ...Tapping screw pan v M3x12 Rubber Cushion Nail Oiler Accessory bag Silicome oil Bobbin Deedle DPx17 Oiler assy Oil tank assy Screw driver 1 9x52 Screw driver 3 4x70 Screw driver 5 5x190 Wrench 6x7 Wren...

Page 91: ...21 Accessories 49...

Page 92: ...6515200 02 22 06000000 08 14 60605020 02 563 21 128 16 60400822 02 563 21 130 563 21 131 M6 M6x40 M6 U M6x6 D GS S8 E6 M6x60 6 2 3x8 5x38 2 6 M6 M6x60 6 2 6 M6 M4x8 Nut 1 M6 Rubber cushoin Shock absor...

Page 93: ...22 Gauge parts list The symbolis for Standard parts 51...

Page 94: ......

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