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BCB US Rev.00 01-2019                            

pag. 7

 

 

 

Do not expose the appliance to rain or sprays of water. 

 

Routine  and  extraordinary  maintenance  that  require  the  electrical  box  to  be  opened  or  even  partial 
dismantling of the blast chiller must be carried out only after the appliance has been disconnected. 

 

If the supply cord is damaged, it must be replaced with an identical one by the manufacturer, its service 
agent or similarly qualified persons in order to avoid a hazard - risk of electric shock. 

 

The manufacturer has no responsibility in the following cases: 

 

the maintenance plan is not carried out; 

 

unauthorized alterations and/or operations: 

 

spare parts used are not original; 

 

failure to observe even part of the contents of this manual; 

 

improper use of the appliance. 

 

Any  tampering  with  or  unauthorized  replacement  of  one  or  more  appliance  parts  or  components  and  use  of 
accessories  and  consumables  different  from  the  original  ones  can  constitute  a  hazard  and  relieve  the 
manufacturer of any civil or penal responsibility. 
If in doubt about operation of the appliance, refrain from using it and contact the manufacturer. 
 
1.3 

– RESIDUAL RISKS 

 

 

LOW TEMPERATURE BURN HAZARD 
During its operation the appliance runs extremely low temperatures: avoid direct contact with 
the internal parts immediately after opening the door.

 

 

 

1.4 

– PERSONNEL 

 
This manual is for the use of operators, authorized fitters and maintenance engineers. 
 

 

Operators  must  not  carry  out  operations  reserved  for  maintenance  engineers  or  specialised 
technicians.  
The manufacturer accepts no responsibility for damage deriving from failure to observe this 
rule. 

 

Appliance operator:

 specialised person who can operate the appliance in normal working conditions by using 

the relevant controls.   The operator must also be capable of carrying out simple routine maintenance (cleaning, 
loading) and starting or resetting the appliance after a power failure. 

Specialised  electrician:

  specialised  electrician  who  has  been  trained  by  the  manufacturer  to  work  on  the 

appliance.      The  specialised  electrician  must  be  capable  of  installing  the  appliance  and  operating  it  in  normal 
conditions; s/he is qualified to carry out all electrical and mechanical adjustments, maintenance and repairs.   S/he 
is able to operate with live electrical control boxes and connector blocks. 

Qualified fork-lift operator:

 person qualified in handling 

materials on the company’s premises, holder of a licence 

for the use of fork-lift trucks. 

 

 

Summary of Contents for New Runner BCB/05US

Page 1: ...INSTRUCTIONS FOR USE 5 10 US TRAYS BLAST CHILLER Serie NEW RUNNER EVX 205 Control panel version BCB 05US BCB 10US Manual BCB US Rev00 01 2019 www gemm srl com...

Page 2: ...BCB US Rev 00 01 2019 pag 2 Serial Number...

Page 3: ...ATION 11 2 1 Marking 2 2 Declaration of conformity 2 3 Warranty 2 4 After sales service 2 5 How to use and keep the manual 3 MACHINE DESCRIPTION 14 3 1 Technical data 3 2 Description of blast chiller...

Page 4: ...connection 6 2 Preliminary checks 6 2 1 Regulation 7 USE 23 7 1 Reccomended use 7 2 Non recommended use 7 3 Control panel 7 4 Control procedures 7 5 Product recommended use 7 6 Soft chilling 7 6 1 Se...

Page 5: ...2 2 Cleaning the chamber 8 2 3 Cleaning the outside of the appliance 8 2 4 Cleaning the condenser 8 2 5 Cleaning the core probe 8 3 Extraordinary maintenance 8 4 Operating anomalies and faults 8 4 1 A...

Page 6: ...the characteristics of the blast chiller The blast chiller complies with current safety regulations but improper use may cause damage to persons and things At the time of installation all operatives...

Page 7: ...SKS LOW TEMPERATURE BURN HAZARD During its operation the appliance runs extremely low temperatures avoid direct contact with the internal parts immediately after opening the door 1 4 PERSONNEL This ma...

Page 8: ...orking after badly done installation by untrained personnel when maintenance has not been carried out or has been carried out badly when non original spare parts are used with damaged power lead and o...

Page 9: ...the food during processing Below is a list of the safety devices on the appliance Sensor reads and signals door opening If the doors remains open for a presetted time it will appear on the display th...

Page 10: ...nic circuit board The stop function is represented by the button ref 1 fig 3 Whatever condition the machine is in holding down the button for 3 seconds sets in standby the machine Whatever condition t...

Page 11: ...ler of our production Read this manual very carefully and make sure it is available to those who will install use and maintain the equipment 2 1 MARKING The ID plates are located on the outside of the...

Page 12: ...BCB US Rev 00 01 2019 pag 12 2 2 DECLARATION OF CONFORMITY...

Page 13: ...cation of the appliance given on the ID plate 2 5 HOW TO USE AND KEEP THE MANUAL The purpose of this manual is to provide all the information necessary to ensure proper use of the appliance in complet...

Page 14: ...rays No 5 26X18 Max load for trays lb 55 Chamber temperature F 203 40 Output lb 57 149 F 37 F 35 149 F 0 F Gas R404A Compressor power Hp 1 Max absorbed courrent A 14 Power supply voltage Volt 1x115 60...

Page 15: ...rays lb 55 Chamber temperature F 203 40 Output lb 75 149 F 37 F 48 5 149 F 0 F Gas R404A Compressor power Hp 1 1 2 Max absorbed courrent A 10 Power supply voltage Volt 1x230 60 Hz Tab 1 b R Electricit...

Page 16: ...in work cycles are CHILLING and FREEZING Each cycle includes two different end of cycle modes at the point at which holding commences temperature controlled the probe inserted into the core of the pro...

Page 17: ...ce is designed and built to keep its noise level as low as possible 3 4 AMBIENT CONDITIONS Installation site Bakeries confectioner s ice cream makers and kitchens in general Relative humidity 80 witho...

Page 18: ...acturer declines all responsibility if the indications for lifting and transport the blast chiller are not observed Ambient temperature must never drop below 39 F during transport Once the blast chill...

Page 19: ...n zips etc In general personnel must wear safety apparel 4 2 1 WEIGHT AND DIMENSIONS Model BCB 05US BCB 10US Dimensions inches 33 7 8 X 30 3 4 X 37 3 4 33 7 8 X 33 7 8 X 61 3 8 Weight lb 238 348 Tab 3...

Page 20: ...chosen lifting equipment The installation site must be prepared with all the connecting systems required for the appliance to work Choose an installation site with requisites that will allow the appli...

Page 21: ...e to the appliance The manufacturer declines all responsibility for improper non compliant use of equipment for lifting transport and handling 5 3 2 HANDLING THE UNPACKED BLAST CHILLER All the handlin...

Page 22: ...electricity supply at the installation site must have the following requisites Voltage 115 Vac BCB 05US 230 Vac BCB 10US Frequency 60 Hz 6 2 PRELIMINARY CHECKS The electrician fitter shall train the...

Page 23: ...od treated in this way can be preserved perfectly for 5 7 days without altering its original qualities HARD CHILLING Positive rapid temperature reduction 37 F Also lasts for a maximum of 90 This type...

Page 24: ...BCB US Rev 00 01 2019 pag 24 7 3 CONTROL PANEL or Fig 7...

Page 25: ...s cycle HARD SOFT BUTTON With the cycle selected press once in order to select HARD or SOFT process FREEZING BUTTON With the machine on STANDBY press once to select a time controlled freezing cycle AU...

Page 26: ...the empty appliance until it reaches the set temperature To achieve good output from the blast chiller it is advisable to place the food inside in such a way as to assist air circulation do not obstr...

Page 27: ...display will show the temperature of the probe Otherwise if the result is negative after buzzer s alarm and visual signalling of the flashing icon the display will show the icon and the cycle will ch...

Page 28: ...Y If the test has a positive result the device will confirm the temperature controller cycle probe and the display will show the temperature of the probe Otherwise if the result is negative after buzz...

Page 29: ...the display will show the temperature of the probe Otherwise if the result is negative after buzzer s alarm and visual signalling of the flashing icon the display will show the icon and the cycle wil...

Page 30: ...t a parameter necessary 7 9 2 DEFROST The machine evaporator is defrosted by stopping the compressor It can be Automatic or Manual and is shown on the display by illumination of the wording dEF first...

Page 31: ...safety for people and avoid damage to the machine The safety devices must be carefully activated again after carrying out maintenance During maintenance or repairs unauthorized persons must keep a sa...

Page 32: ...per cleaning of the inside of the appliance prevents the formation of bad odour which could affect the end product negatively Use exclusively water and non abrasive neutral detergent for cleaning The...

Page 33: ...e outer surface of the appliance steel base and panelling using a non abrasive sponge soaked in neutral detergent Rinse with a sponge soaked in water and dry with a clean cloth Use exclusively water a...

Page 34: ...This operation should be carried out every 30 days Remove the control panel by loosening the screws ref 2 and 3 fig 9 Clean with a non metal brush to remove all the dust and fluff from the fins It is...

Page 35: ...The core probe ref 1 fig 10 must always be cleaned before a new cycle so as to avoid polluting the product in any way Remove all residue by means of a sponge soaked in neutral detergent Rinse with lot...

Page 36: ...other work stage it causes the cycle to stop and go onto STANDBY Eliminate the cause of the alarm then turn off the machine by pressing for 3 seconds then press START to re start This alarm can be ca...

Page 37: ...cable in the country where the appliance is used also see Information to users regarding waste disposal in the European Union below TAKE CARE THE APPLIANCE CONTAINS REFRIGERANT GAS THAT MUST BE CONTRO...

Page 38: ...s in which the appliance is disposed of 11 SPARE PARTS 11 1 ORDERING SPARE PARTS Contact the manufacturer or authorized dealer to order spare parts 12 APPENDICES The appliance comes with the following...

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Page 42: ...BCB US Rev 00 01 2019 pag 42 NOTE...

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Page 44: ...Lavoro 37 Loc Cimavilla 31013 CODOGNE TV ITALY T 39 0438 778504 F 39 0438 470249 e mail info gemm srl com www gemm srl com Iscr Reg Impr TV CF e P IVA 03441880261 REA TV 272556 Registro Prod AEE TV n...

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