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BCB US Rev.00 01-2019                            

pag. 26

 

 

 

HARD BLAST 
CHILLER/FREEZING 

Illuminated during the hard blast chilling/hard blast freezing. 

 

 

 
DEFROST 

 
Illuminated during the defrost. 

 

 

 
AUXILIARY 

 
Illuminated during the on of the accessory, as UV lamp, warmed 
probe, where installed 

 

 
7.4 

– CONTROL PROCEDURES 

 
The entire appliance is controlled by an electronic circuit board.  
 
When the machine is powered the appliance display illuminates fully for a “lamp-test” lasting a few seconds, at the end of 
which it returns to the condition it was in before being switched off.   In particular, if a cycle was in progress it will re-start 
from the point at which it was interrupted. 

With the circuit board OFF the display is completely off, except for the 

 icon.   Press the 

  button to turn off the 

 

icon on the display and go to STANDBY, which shows the chamber temperature in blue. 
The various machine functions can be activated by using the controls on the panel and observing the indications on the 
display. 

With the circuit board in STANDBY you can go from one cycle to another simply by pressing 

With the circuit board on STANDBY and a cycle selected you can start the cycle by pressing 

 (

START

).   Pressing 

 (

STOP

) once blocks the cycle in progress.    

 
The buzzer can be silenced, whatever its cause, by pressing any button.  

Whatever situation the machine is in, holding down 

 for 3 seconds cuts OFF the circuit board.  

 

 
7.5 

– USE PROCEDURES 

 

Clean the inside of the chamber before using the machine.  
After  installation  or  a  prolonged  idle  period,  it  is  good  practice  to  operate  the  empty  appliance  until  it  reaches  the  set 
temperature. To achieve good output from the blast chiller it is advisable to place the food inside in such a way as to assist 
air circulation: do not obstruct the fan, do not stack trays on top of each other, distribute the load neatly and do not cover 
the containers with lids or cling film.   
In order to avoid altering the food, it is also advisable not to overload the machine beyond the permitted load, not to use 
pieces thicker than 2-

3” and to limit door opening as much as possible. 

Clean and sterilise the core probe before use.   The probe must be placed in the centre of the largest joint or piece, taking 
care that the point does not go right through the food to come into contact with the tray.  
 

To improve the efficacy of the working cycle is recommended to perform a pre-cooling of the cell, by turning on 

the machine at least 15 min before insert the product, both in killing and freezing. 

 

When a temperature controlled cycle is selected the electronic circuit board checks the temperature read by the 

chamber probe and core probe to assess correct insertion of the probe (AUTOMATIC probe identification).   This 

check lasts just over two minutes, at the end of which the cycle proceeds normally if the probe is properly inserted. 

This  check  lasts  just  over  2  minutes,  accordingly  with  established  parameters,  at  the  end  of  which  the  cycle 

proceeds with a temperature controlled cycle if the probe is properly inserted. In this case the temperature of the 

probe will be showed and the icon 

 will remain turned on. 

If the test has a negative result, after a minute of buzzer’s alarm, the display will show the icon 

 and the cycle 

will proceed with a time controlled cycle. 

Summary of Contents for New Runner BCB/05US

Page 1: ...INSTRUCTIONS FOR USE 5 10 US TRAYS BLAST CHILLER Serie NEW RUNNER EVX 205 Control panel version BCB 05US BCB 10US Manual BCB US Rev00 01 2019 www gemm srl com...

Page 2: ...BCB US Rev 00 01 2019 pag 2 Serial Number...

Page 3: ...ATION 11 2 1 Marking 2 2 Declaration of conformity 2 3 Warranty 2 4 After sales service 2 5 How to use and keep the manual 3 MACHINE DESCRIPTION 14 3 1 Technical data 3 2 Description of blast chiller...

Page 4: ...connection 6 2 Preliminary checks 6 2 1 Regulation 7 USE 23 7 1 Reccomended use 7 2 Non recommended use 7 3 Control panel 7 4 Control procedures 7 5 Product recommended use 7 6 Soft chilling 7 6 1 Se...

Page 5: ...2 2 Cleaning the chamber 8 2 3 Cleaning the outside of the appliance 8 2 4 Cleaning the condenser 8 2 5 Cleaning the core probe 8 3 Extraordinary maintenance 8 4 Operating anomalies and faults 8 4 1 A...

Page 6: ...the characteristics of the blast chiller The blast chiller complies with current safety regulations but improper use may cause damage to persons and things At the time of installation all operatives...

Page 7: ...SKS LOW TEMPERATURE BURN HAZARD During its operation the appliance runs extremely low temperatures avoid direct contact with the internal parts immediately after opening the door 1 4 PERSONNEL This ma...

Page 8: ...orking after badly done installation by untrained personnel when maintenance has not been carried out or has been carried out badly when non original spare parts are used with damaged power lead and o...

Page 9: ...the food during processing Below is a list of the safety devices on the appliance Sensor reads and signals door opening If the doors remains open for a presetted time it will appear on the display th...

Page 10: ...nic circuit board The stop function is represented by the button ref 1 fig 3 Whatever condition the machine is in holding down the button for 3 seconds sets in standby the machine Whatever condition t...

Page 11: ...ler of our production Read this manual very carefully and make sure it is available to those who will install use and maintain the equipment 2 1 MARKING The ID plates are located on the outside of the...

Page 12: ...BCB US Rev 00 01 2019 pag 12 2 2 DECLARATION OF CONFORMITY...

Page 13: ...cation of the appliance given on the ID plate 2 5 HOW TO USE AND KEEP THE MANUAL The purpose of this manual is to provide all the information necessary to ensure proper use of the appliance in complet...

Page 14: ...rays No 5 26X18 Max load for trays lb 55 Chamber temperature F 203 40 Output lb 57 149 F 37 F 35 149 F 0 F Gas R404A Compressor power Hp 1 Max absorbed courrent A 14 Power supply voltage Volt 1x115 60...

Page 15: ...rays lb 55 Chamber temperature F 203 40 Output lb 75 149 F 37 F 48 5 149 F 0 F Gas R404A Compressor power Hp 1 1 2 Max absorbed courrent A 10 Power supply voltage Volt 1x230 60 Hz Tab 1 b R Electricit...

Page 16: ...in work cycles are CHILLING and FREEZING Each cycle includes two different end of cycle modes at the point at which holding commences temperature controlled the probe inserted into the core of the pro...

Page 17: ...ce is designed and built to keep its noise level as low as possible 3 4 AMBIENT CONDITIONS Installation site Bakeries confectioner s ice cream makers and kitchens in general Relative humidity 80 witho...

Page 18: ...acturer declines all responsibility if the indications for lifting and transport the blast chiller are not observed Ambient temperature must never drop below 39 F during transport Once the blast chill...

Page 19: ...n zips etc In general personnel must wear safety apparel 4 2 1 WEIGHT AND DIMENSIONS Model BCB 05US BCB 10US Dimensions inches 33 7 8 X 30 3 4 X 37 3 4 33 7 8 X 33 7 8 X 61 3 8 Weight lb 238 348 Tab 3...

Page 20: ...chosen lifting equipment The installation site must be prepared with all the connecting systems required for the appliance to work Choose an installation site with requisites that will allow the appli...

Page 21: ...e to the appliance The manufacturer declines all responsibility for improper non compliant use of equipment for lifting transport and handling 5 3 2 HANDLING THE UNPACKED BLAST CHILLER All the handlin...

Page 22: ...electricity supply at the installation site must have the following requisites Voltage 115 Vac BCB 05US 230 Vac BCB 10US Frequency 60 Hz 6 2 PRELIMINARY CHECKS The electrician fitter shall train the...

Page 23: ...od treated in this way can be preserved perfectly for 5 7 days without altering its original qualities HARD CHILLING Positive rapid temperature reduction 37 F Also lasts for a maximum of 90 This type...

Page 24: ...BCB US Rev 00 01 2019 pag 24 7 3 CONTROL PANEL or Fig 7...

Page 25: ...s cycle HARD SOFT BUTTON With the cycle selected press once in order to select HARD or SOFT process FREEZING BUTTON With the machine on STANDBY press once to select a time controlled freezing cycle AU...

Page 26: ...the empty appliance until it reaches the set temperature To achieve good output from the blast chiller it is advisable to place the food inside in such a way as to assist air circulation do not obstr...

Page 27: ...display will show the temperature of the probe Otherwise if the result is negative after buzzer s alarm and visual signalling of the flashing icon the display will show the icon and the cycle will ch...

Page 28: ...Y If the test has a positive result the device will confirm the temperature controller cycle probe and the display will show the temperature of the probe Otherwise if the result is negative after buzz...

Page 29: ...the display will show the temperature of the probe Otherwise if the result is negative after buzzer s alarm and visual signalling of the flashing icon the display will show the icon and the cycle wil...

Page 30: ...t a parameter necessary 7 9 2 DEFROST The machine evaporator is defrosted by stopping the compressor It can be Automatic or Manual and is shown on the display by illumination of the wording dEF first...

Page 31: ...safety for people and avoid damage to the machine The safety devices must be carefully activated again after carrying out maintenance During maintenance or repairs unauthorized persons must keep a sa...

Page 32: ...per cleaning of the inside of the appliance prevents the formation of bad odour which could affect the end product negatively Use exclusively water and non abrasive neutral detergent for cleaning The...

Page 33: ...e outer surface of the appliance steel base and panelling using a non abrasive sponge soaked in neutral detergent Rinse with a sponge soaked in water and dry with a clean cloth Use exclusively water a...

Page 34: ...This operation should be carried out every 30 days Remove the control panel by loosening the screws ref 2 and 3 fig 9 Clean with a non metal brush to remove all the dust and fluff from the fins It is...

Page 35: ...The core probe ref 1 fig 10 must always be cleaned before a new cycle so as to avoid polluting the product in any way Remove all residue by means of a sponge soaked in neutral detergent Rinse with lot...

Page 36: ...other work stage it causes the cycle to stop and go onto STANDBY Eliminate the cause of the alarm then turn off the machine by pressing for 3 seconds then press START to re start This alarm can be ca...

Page 37: ...cable in the country where the appliance is used also see Information to users regarding waste disposal in the European Union below TAKE CARE THE APPLIANCE CONTAINS REFRIGERANT GAS THAT MUST BE CONTRO...

Page 38: ...s in which the appliance is disposed of 11 SPARE PARTS 11 1 ORDERING SPARE PARTS Contact the manufacturer or authorized dealer to order spare parts 12 APPENDICES The appliance comes with the following...

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Page 42: ...BCB US Rev 00 01 2019 pag 42 NOTE...

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Page 44: ...Lavoro 37 Loc Cimavilla 31013 CODOGNE TV ITALY T 39 0438 778504 F 39 0438 470249 e mail info gemm srl com www gemm srl com Iscr Reg Impr TV CF e P IVA 03441880261 REA TV 272556 Registro Prod AEE TV n...

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