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Series 1999SEMC Semelex® Safetimeter

6380 Brockway Rd, Peck, Michigan 48466  •  Phone: 248-435-0700 

3.2: Set the Control Start Point (CSP)

There are three ways to set the CSP depending on the following conditions.  
Proceed to the section that best fits your condition.

A.   Setting the CSP dial when the press stroke is known.
B.   Setting the CSP dial when the press stroke is not known.
C.   Setting the CSP dial at the 90-degree crankshaft position.

A.  Setting the CSP dial when the press stroke is known.

1.   Raise the press to the top of its stroke.
  

a.   Set the TIME UP/TIME DOWN switch to TIME DOWN position.

 

b.   Set the FULL REV/PART REV switch to PART REV.

 

c.   Select either STOP TIME (mSEC) or SAFETY DISTANCE (IN) display.

2.   Switch on the Safetimeter.

3.   Turn the CSP dial clockwise until the Safetimeter begins to count.

4.   Switch the Safetimeter OFF and then ON to stop the counter.

5.      Turn the CSP dial counterclockwise somewhere below the reading where the Safetimeter began to count.

6.    Slowly turn the CSP dial clockwise and stop when the Safetimeter begins to count. The number displayed in the 

CSP dial is the distance between the base of the P/V transducer and the ram.

7.   Subtract 1/2 of the press stroke from the number displayed in the CSP dial to calculate the Control Start Point.

Example: If the number displayed in the CSP dial is 240 (24.0”) and the press stroke is 6”, subtract 3” (1/2 stroke) 
from 24.0” equals 21.0”. This is the mid-stroke position. While it may not represent the exact 90-degree point of the 
crankshaft, it is close. This electronically measured point in the stroke will start the Safetimeter and fires the Auto-Hand.

8.    Set the CSP dial to the result of Step 8. From the example, the CSP dial would be set to 210 (21.0”).

B. Setting the CSP dial when the press stroke is not known.

1.    Find the open height of the press by performing steps 1-7 in subsection (A). Record the distance determined in 

step 7.

2.    Lower the press ram to the bottom of the stroke. Find the closed height of the press by performing steps 2-7 in 

subsection (A). Record the distance determined in step 7.

3.    Using the two distances determined from steps 1 and 2, calculate the mid-stroke position using the following 

method: Add the two measurements together and divide by two (2).

Summary of Contents for Semelex Safetimeter 1999 Series

Page 1: ...Semelex Safetimeter Operating Manual Series 1999 1999SEMC SELF CONTAINED PORTABLE ELECTRONIC STOP TIME METER...

Page 2: ...st Presses Running in a Continuous Mode 11 3 9 Set Press Counterbalance 12 3 10 Test Full Revolution Clutch Presses 12 Chapter 4 Certification and Warranty 13 4 1 Annual Calibration 13 4 2 Optional 5...

Page 3: ...ime Ts from 1 9999 milliseconds It also calculates the minimum safety distance Ds based on the OSHA formula as understood by the factory and will display up to 999 9 inches to the nearest 0 1 inches T...

Page 4: ...MANUAL START jack on the Safetimeter panel and are used to manually start the Safetimeter timing Remote Tachometer with Magnetic Base The tachometer replaces the P V Transducer when testing high speed...

Page 5: ...e switch should be in the TIME UP position when checking press top stop STOP TIME mSEC SAFETY DISTANCE IN This switch is used to select the display mode either time or distance Time is measured in mil...

Page 6: ...verify systems the Auto Flag can be used Chapter 2 Unpack Set up The Series 1999 Semelex II Safetimeter has been carefully inspected and tested before shipment Unpack the unit and perform a visual ins...

Page 7: ...switch 14 If the optional Manual Start Switch is available continue with steps 14 15 If not move to Chapter 3 Operating Instructions 15 Plug the Manual Start Switch in the MANUAL Start jack If the Saf...

Page 8: ...e Safetimeter begins to count The number displayed in the CSP dial is the distance between the base of the P V transducer and the ram 7 Subtract 1 2 of the press stroke from the number displayed in th...

Page 9: ...top command is given This switch must be properly set even when a manual test with the optional manual start switch is performed NOTE The Gemco Semelex II Safetimeter has the capability to check both...

Page 10: ...iate a press stop NOTE The Auto Hand can only release 10 lbs of force and may not release if pushed against the button with excessive force In this case use one leg as a spacer to prevent applying exc...

Page 11: ...ting a press stop NOTE During this test verify that when the press stops the dies have not fully engaged and the press has not gone through the bottom of its stroke If either situation occurs increase...

Page 12: ...ded NOTE If the shaft rotation viewed by the tachometer is clockwise toggle the TIME UP TIME DOWN switch to TIME UP If the shaft rotation is counterclockwise toggle the switch to TIME DOWN Toggle the...

Page 13: ...play as desired Timing Direction TIME DOWN Revolution PART REV 5 Press the Safetimeter power switch OFF 6 Start the press in continuous mode 7 Observe that the press is up to speed 8 When the ram is o...

Page 14: ...point Always follow the press manufacturer s recommendations when setting the counterbalance Several safety distance and or stop time tests must be performed after the setting of the counterbalance to...

Page 15: ...r Warranty 1999OPT5YRWRNTY The Semelex II Safetimeter Optional Five Year Limited Warranty Limited Warranty Plan Includes 1 Limited Warranty Seller warrants its products against defects in workmanship...

Page 16: ...uipment Includes 1 Safetimeter SD0500901 1 P V Transducer SD0500400 1 Auto Hand SD0502200 1 Auto Flag SD0502100 1 Cable Extension Set 1 2 4 SD0500300 1 Auto Hand Plunger Extension 04579042 3 Auto Hand...

Page 17: ...ttery Battery Type 6 Volt sealed lead acid Operating Time Full Charge 10 hours Continuous Between Charges 3 5 Days Typical On Off Recharge Time 8 Hours Mechanical Safetimeter Case Highly Visible Yello...

Page 18: ...Unparalleled flexibility Gear reducers and multipliers Timing dials Provisions for other sensors 2110 SHUT HEIGHT MONITOR Interfaces with our LDT s and Resolver Use as a simple indicator of position...

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