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9

Operation Manual

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3.5: Using Auto-Flag with Auto-Hand

Auto-Flag is used in conjunction with Auto-Hand to test the entire press control 
loop which includes electronic guards, i.e. photoelectric barrier guards (light 
curtains) or capacitance type guards (conduit rail sensor).

This test initiates a press stop by obstructing the sensing area with Auto-Flag, 
causing the guard to activate a stop signal in the press.

Attaching Auto-Flag to Auto-Hand

1.   Screw the Auto-Flag into the retracted end of the plunger when the Auto-Hand 

plunger is depressed. Adjust the Auto-Flag so that it is just outside of the light 
curtain.

2.   Rest the Auto-Hand with Auto-Flag against the light curtain enclosure just 

outside the sensing area.

3.   Now, set up the Safetimeter and the P/V Transducer as described earlier to run a test.

4.   Cycle the press. When the ram crosses the 90-degree point (position in the stroke desired to initiate a press stop), 

the Auto-Hand will release the flag into the sensing area initiating a press stop.

NOTE: During this test, verify that when the press stops, the dies have not fully engaged, and the press has not gone 
through the bottom of its stroke. If either situation occurs, increase the CSP setting slightly and repeat the test. The 
displayed stop time is the total of the electronic guard delay plus press control and braking effectiveness. If desired, 
the OSHA formula for safety distance can be read directly from the Safetimeter display.  Toggle the STOP TIME/
SAFETY DISTANCE switch to see the displayed results for STOPPING TIME or SAFETY DISTANCE.  Presses using 
electronic guards have other mandated control requirements (brake monitors, for example) which should be in place 
and operating correctly. 

Note: When determining SAFETY DISTANCE for light curtains, the depth penetration factor must be added to 
the Safetimeter reading.

3.6: Using Optional Manual Start Switches

The Safetimeter can be used in a manual mode with one of two optional Manual 
Start Switches. These switches are plugged into the MANUAL START jack on 
the Safetimeter panel. No wiring to the press control is required.

1.   Normally Open Switch (PSD0110400). Designated with a black plug. Used 

over an inch button or two-hand control, this switch starts the Safetimeter 
timing when released.

Summary of Contents for Semelex Safetimeter 1999 Series

Page 1: ...Semelex Safetimeter Operating Manual Series 1999 1999SEMC SELF CONTAINED PORTABLE ELECTRONIC STOP TIME METER...

Page 2: ...st Presses Running in a Continuous Mode 11 3 9 Set Press Counterbalance 12 3 10 Test Full Revolution Clutch Presses 12 Chapter 4 Certification and Warranty 13 4 1 Annual Calibration 13 4 2 Optional 5...

Page 3: ...ime Ts from 1 9999 milliseconds It also calculates the minimum safety distance Ds based on the OSHA formula as understood by the factory and will display up to 999 9 inches to the nearest 0 1 inches T...

Page 4: ...MANUAL START jack on the Safetimeter panel and are used to manually start the Safetimeter timing Remote Tachometer with Magnetic Base The tachometer replaces the P V Transducer when testing high speed...

Page 5: ...e switch should be in the TIME UP position when checking press top stop STOP TIME mSEC SAFETY DISTANCE IN This switch is used to select the display mode either time or distance Time is measured in mil...

Page 6: ...verify systems the Auto Flag can be used Chapter 2 Unpack Set up The Series 1999 Semelex II Safetimeter has been carefully inspected and tested before shipment Unpack the unit and perform a visual ins...

Page 7: ...switch 14 If the optional Manual Start Switch is available continue with steps 14 15 If not move to Chapter 3 Operating Instructions 15 Plug the Manual Start Switch in the MANUAL Start jack If the Saf...

Page 8: ...e Safetimeter begins to count The number displayed in the CSP dial is the distance between the base of the P V transducer and the ram 7 Subtract 1 2 of the press stroke from the number displayed in th...

Page 9: ...top command is given This switch must be properly set even when a manual test with the optional manual start switch is performed NOTE The Gemco Semelex II Safetimeter has the capability to check both...

Page 10: ...iate a press stop NOTE The Auto Hand can only release 10 lbs of force and may not release if pushed against the button with excessive force In this case use one leg as a spacer to prevent applying exc...

Page 11: ...ting a press stop NOTE During this test verify that when the press stops the dies have not fully engaged and the press has not gone through the bottom of its stroke If either situation occurs increase...

Page 12: ...ded NOTE If the shaft rotation viewed by the tachometer is clockwise toggle the TIME UP TIME DOWN switch to TIME UP If the shaft rotation is counterclockwise toggle the switch to TIME DOWN Toggle the...

Page 13: ...play as desired Timing Direction TIME DOWN Revolution PART REV 5 Press the Safetimeter power switch OFF 6 Start the press in continuous mode 7 Observe that the press is up to speed 8 When the ram is o...

Page 14: ...point Always follow the press manufacturer s recommendations when setting the counterbalance Several safety distance and or stop time tests must be performed after the setting of the counterbalance to...

Page 15: ...r Warranty 1999OPT5YRWRNTY The Semelex II Safetimeter Optional Five Year Limited Warranty Limited Warranty Plan Includes 1 Limited Warranty Seller warrants its products against defects in workmanship...

Page 16: ...uipment Includes 1 Safetimeter SD0500901 1 P V Transducer SD0500400 1 Auto Hand SD0502200 1 Auto Flag SD0502100 1 Cable Extension Set 1 2 4 SD0500300 1 Auto Hand Plunger Extension 04579042 3 Auto Hand...

Page 17: ...ttery Battery Type 6 Volt sealed lead acid Operating Time Full Charge 10 hours Continuous Between Charges 3 5 Days Typical On Off Recharge Time 8 Hours Mechanical Safetimeter Case Highly Visible Yello...

Page 18: ...Unparalleled flexibility Gear reducers and multipliers Timing dials Provisions for other sensors 2110 SHUT HEIGHT MONITOR Interfaces with our LDT s and Resolver Use as a simple indicator of position...

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