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Operation Manual

Toll Free: 800-635-0289  •  Email: [email protected]  •    Web: www.ametekfactoryautomation.com

Chapter 1: Overview

The SEMELEX is a self-contained, portable, multi-purpose diagnostic system for press room automation and operator 
safety device analysis.  The Semelex can quickly calculate machinery stopping time and determine the minimum safe 
distance for safety devices including light curtains, palm buttons, E-Stop and safety mats. 
The 1999SEMC Semelex II Safetimeter Test Set is field proven to accurately measure press stop time and safety 
distance to verify compliance with federal and state requirements.  Designed for harsh industrial environments, the unit 
is portable, light weight, battery operated, and easy to use. 
The Semelex Safetimeter is capable of measuring elapsed time, stop time (Ts) from 1-9999 milliseconds. It also 
calculates the minimum safety distance (Ds) based on the OSHA formula, as understood by the factory, and will display 
up to 999.9 inches to the nearest 0.1 inches.

The Semelex II Safetimeter Test Set consists of three components:

Safetimeter This is the “brains” of the unit, with processing electronics 
that display the test results.  The case is made from a highly visible yellow 
plastic resin.  The case is lightweight, waterproof, crushproof, dust proof and 
has die cut foam inserts for the Auto-Hand and Position/ Velocity Transducer. 
These tough cases are designed with an automatic purge valve, that equalizes 
air pressure, a watertight silicone O-ring lid, over-molded rubber handles and 
stainless-steel hardware.

Position/Velocity Transducer (P/V) This motion and position  
sensor attaches to the press with its magnetic base and cable magnets.

Auto-Hand (A/H) This hand-held device is used to automatically 
release a run control or press an E-Stop control on the press.
 

Summary of Contents for Semelex Safetimeter 1999 Series

Page 1: ...Semelex Safetimeter Operating Manual Series 1999 1999SEMC SELF CONTAINED PORTABLE ELECTRONIC STOP TIME METER...

Page 2: ...st Presses Running in a Continuous Mode 11 3 9 Set Press Counterbalance 12 3 10 Test Full Revolution Clutch Presses 12 Chapter 4 Certification and Warranty 13 4 1 Annual Calibration 13 4 2 Optional 5...

Page 3: ...ime Ts from 1 9999 milliseconds It also calculates the minimum safety distance Ds based on the OSHA formula as understood by the factory and will display up to 999 9 inches to the nearest 0 1 inches T...

Page 4: ...MANUAL START jack on the Safetimeter panel and are used to manually start the Safetimeter timing Remote Tachometer with Magnetic Base The tachometer replaces the P V Transducer when testing high speed...

Page 5: ...e switch should be in the TIME UP position when checking press top stop STOP TIME mSEC SAFETY DISTANCE IN This switch is used to select the display mode either time or distance Time is measured in mil...

Page 6: ...verify systems the Auto Flag can be used Chapter 2 Unpack Set up The Series 1999 Semelex II Safetimeter has been carefully inspected and tested before shipment Unpack the unit and perform a visual ins...

Page 7: ...switch 14 If the optional Manual Start Switch is available continue with steps 14 15 If not move to Chapter 3 Operating Instructions 15 Plug the Manual Start Switch in the MANUAL Start jack If the Saf...

Page 8: ...e Safetimeter begins to count The number displayed in the CSP dial is the distance between the base of the P V transducer and the ram 7 Subtract 1 2 of the press stroke from the number displayed in th...

Page 9: ...top command is given This switch must be properly set even when a manual test with the optional manual start switch is performed NOTE The Gemco Semelex II Safetimeter has the capability to check both...

Page 10: ...iate a press stop NOTE The Auto Hand can only release 10 lbs of force and may not release if pushed against the button with excessive force In this case use one leg as a spacer to prevent applying exc...

Page 11: ...ting a press stop NOTE During this test verify that when the press stops the dies have not fully engaged and the press has not gone through the bottom of its stroke If either situation occurs increase...

Page 12: ...ded NOTE If the shaft rotation viewed by the tachometer is clockwise toggle the TIME UP TIME DOWN switch to TIME UP If the shaft rotation is counterclockwise toggle the switch to TIME DOWN Toggle the...

Page 13: ...play as desired Timing Direction TIME DOWN Revolution PART REV 5 Press the Safetimeter power switch OFF 6 Start the press in continuous mode 7 Observe that the press is up to speed 8 When the ram is o...

Page 14: ...point Always follow the press manufacturer s recommendations when setting the counterbalance Several safety distance and or stop time tests must be performed after the setting of the counterbalance to...

Page 15: ...r Warranty 1999OPT5YRWRNTY The Semelex II Safetimeter Optional Five Year Limited Warranty Limited Warranty Plan Includes 1 Limited Warranty Seller warrants its products against defects in workmanship...

Page 16: ...uipment Includes 1 Safetimeter SD0500901 1 P V Transducer SD0500400 1 Auto Hand SD0502200 1 Auto Flag SD0502100 1 Cable Extension Set 1 2 4 SD0500300 1 Auto Hand Plunger Extension 04579042 3 Auto Hand...

Page 17: ...ttery Battery Type 6 Volt sealed lead acid Operating Time Full Charge 10 hours Continuous Between Charges 3 5 Days Typical On Off Recharge Time 8 Hours Mechanical Safetimeter Case Highly Visible Yello...

Page 18: ...Unparalleled flexibility Gear reducers and multipliers Timing dials Provisions for other sensors 2110 SHUT HEIGHT MONITOR Interfaces with our LDT s and Resolver Use as a simple indicator of position...

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