Gema OptiFlex 2 F Quick Reference Manual Download Page 3

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Rev. 00 09/16

OptiFlex 2 F

Table of contents

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Table of contents

About these instructions

General information ................................................................................................ 5

Keeping the Manual ................................................................................................ 5

Safety symbols (pictograms) ................................................................................... 5

Presentation of the contents ................................................................................... 6

Safety

General information ................................................................................................ 7

Basic safety instructions ......................................................................................... 7

Product specific security regulations ...................................................................... 8

OptiFlex 2 F

Structure ................................................................................................................ 13

Scope of delivery .................................................................................................. 14

Technical Data ...................................................................................................... 14

Assembly / Connection

Connection instructions ......................................................................................... 17

Set head piece ...................................................................................................... 19

Start-up

Initial start-up ......................................................................................................... 21

Setting the device type .......................................................................................... 22

Operation

Operation .............................................................................................................. 23

Rinsing mode ........................................................................................................ 27

Color change ......................................................................................................... 30

Decommissioning / Storage

Decommissioning .................................................................................................. 33

Maintenance / Repairs

General information .............................................................................................. 35

Interval .................................................................................................................. 35

Cleaning ................................................................................................................ 37

Fault clearance

OptiStar CG13

Design and function .............................................................................................. 41

Summary of Contents for OptiFlex 2 F

Page 1: ...Rev 00 1007 142 EN Quick reference guide Manual equipment OptiFlex 2 F Translation of the original operating instructions ...

Page 2: ... Gema Switzerland GmbH All other product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered tradem...

Page 3: ... specific security regulations 8 OptiFlex 2 F 13 Structure 13 Scope of delivery 14 Technical Data 14 Assembly Connection 17 Connection instructions 17 Set head piece 19 Start up 21 Initial start up 21 Setting the device type 22 Operation 23 Operation 23 Rinsing mode 27 Color change 30 Decommissioning Storage 33 Decommissioning 33 Maintenance Repairs 35 General information 35 Interval 35 Cleaning 3...

Page 4: ...eaning the injector 57 Cleaning the check valve units 58 Replacing the insert sleeve 59 Fault clearance 61 Faults 61 Spare parts list 63 Ordering spare parts 63 OptiFlex 2 F Spare parts list 64 OptiFlex 2 F Spare parts 65 Pneumatic group 66 PowerClean module set 67 OptiStar CG13 Gun control unit 68 Front plate and power pack 69 Inside back plate 70 Connecting material 71 OptiSelect GM03 Spare part...

Page 5: ... describes all options and functions of this manual coating equipment Please note that your manual coating equipment may not be equipped with all described functions Options are marked by double asterisks Keeping the Manual Please keep this Manual ready for later use or if there should be any queries Safety symbols pictograms The following warnings with their meanings can be found in the Gema inst...

Page 6: ...the environment MANDATORY NOTE Information which must be observed NOTICE Useful information tips etc Structure of Safety Notes Every note consists of 4 elements Signal word Nature and source of the danger Possible consequences of the danger Prevention of the danger SIGNAL WORD Nature and source of the hazard Possible consequences of the danger Prevention of the danger Presentation of the contents ...

Page 7: ...ty regulations Work should only be carried out in accordance with the instructions of the relevant documents Always work with the complete original document Basic safety instructions This product is built to the latest specification and conforms to the recognized technical safety regulations and is designed for the normal application of powder coating Any other use is considered non compliant The ...

Page 8: ...ations must be read and understood in all cases prior to start up General information This product is built to the latest specification and conforms to the recognized technical safety regulations and is designed for the normal application of powder coating Any other use is considered non compliant The manufacturer shall not be liable for damage resulting from such use the user bears sole responsib...

Page 9: ... connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off All maintenance activities must take place when the powder spraying equipment is switched off The product may not be switched on until the booth is in operation If the booth stops the product must switch off too Explosion hazard The control units for the spray guns must be ...

Page 10: ...ain grounded The appropriate measuring devices must be kept ready in the workplace in order to check the grounding The floor of the coating area must conduct electricity normal concrete is generally conductive The supplied grounding cable green yellow must be connected to the grounding screw of the electrostatic manual powder coating equipment The grounding cable must have a good metallic connecti...

Page 11: ...e plug connections between the powder spraying equipment and the mains should only be removed when the power supply is switched off As far as it is necessary the operating firm must ensure that the operating personnel wear protective clothing e g facemasks A dust mask corresponding to filter class FFP2 or N95 at minimum must be worn during any cleaning work The operating personnel must wear electr...

Page 12: ...Rev 00 09 16 12 Safety OptiFlex 2 F ...

Page 13: ... manual which can be found on the accompanying CD Structure Overall view fig 1 1 OptiStar CG13 Gun control unit 2 OptiSelect GM03 manual gun 3 OptiFlow injector 4 Frame 7 Fluidized powder hopper 8 AirMover 10 Filter unit 11 Gun holder 12 Hose holder 13 PowerClean module 14 Shelf 15 Rubber wheel 16 Swivel wheel ...

Page 14: ...luidizing air black and rinsing air black Operating manual Short description Technical Data Connectable guns ATTENTION The OptiFlex 2 F Manual coating equipment may only be used with the specified gun types OptiFlex 2 F connectable OptiSelect GM03 yes Electrical data OptiFlex 2 F Nominal input voltage 100 240 VAC Frequency 50 60 Hz Connected load without vibrator 40 VA Nominal output voltage to th...

Page 15: ...d air 0 1 mg m Max compressed air consumption 11 Nm h Dimensions OptiFlex 2 F Width 460 mm Depth 832 mm Height 1105 mm Weight 46 kg Processible powders OptiFlex 2 F Plastic powder yes Metallic powder yes Enamel powder no Powder output reference values General conditions for the OptiFlow Injector Powder type Epoxy polyester Length of powder hose m 6 Powder hose Ø mm 10 Type of powder hose POE with ...

Page 16: ... selected powder quantity in As a result the total air volume is maintained constant OptiFlex 2 F Range Factory setting Flow rate fluidizing air 0 5 0 Nm h 1 0 Nm h Electrode rinsing air flow rate 0 5 0 Nm h 0 1 Nm h Flow rate total air at 5 5 bar 5 Nm h Conveying air flow rate 0 5 4 Nm h Supplementary air flow rate 0 4 5 Nm h The max total air consumption during the coating operation is 5 5 Nm h ...

Page 17: ...tiFlex 2 F Assembly Connection 17 Assembly Connection Connection instructions fig 2 Connecting guide overview 1 Electrode rinsing air hose 2 OptiSelect GM03 manual gun 9 PowerClean module Option 10 Compressed air hose ...

Page 18: ...ith Ohm meter and ensure 1 MOhm or less Close the unused connections with the provided dust protection caps If no vibration motor OptiFlex B is connected close the 2 2 Aux output with the dust protection cap If no PowerClean module is connected close also the 2 4 Purge connection with the dust protection cap The compressed air must be free of oil and water Connections Compressed air hoses cables f...

Page 19: ...ction 19 Connection Description 2 4 Power Clean Connection to rinsing module 1 2 Conveying air connection 1 3 Supplementary air connection 1 4 Electrode rinsing air connection 1 5 Fluid air connection Grounding connection Set head piece 1 2 3 ...

Page 20: ...Rev 00 09 16 20 Assembly Connection OptiFlex 2 F ...

Page 21: ...curs see the troubleshooting guide as well as the gun control unit operating manual Fig 4 The remainder of the start up procedure for the Gun is explicitly described in the operating instructions for the OptiStar CG08 CG13 powder gun control unit chapter Initial start up and Start up ...

Page 22: ...pplied as a component of an OptiFlex 2 complete unit then the corresponding system parameter is set correctly by the factory ATTENTION A wrong parameterization leads to various malfunctions For more on this please also see the operating instructions for the OptiStar CG13 gun control unit ...

Page 23: ...g powder can cause respiratory issues or cause a slippage falling hazard The manual equipment may only be operated in conjunction with a sufficiently powerful suction unit such as Gema Classic Open booth 1 Place powder hopper on the mobile trolley CAUTION Foot injury When setting the powder hopper onto the mobile trolley of the manual equipment the hopper trolley zone represents a threat of crushe...

Page 24: ...high voltage and spray current Application mode Preset µA Preset kV flat parts 100 100 complicated parts 22 100 overcoat 10 100 3 The air values for total air powder output and electrode rinsing air can be individually defined and are saved in the programs Starting the user defined operating mode Program mode 1 Turn on the gun control unit with the ON key 2 Press the program key 3 Select desired p...

Page 25: ...ult value a powder rate of 50 and a total air volume of 4 Nm h are recommended If values are entered that the gun control unit cannot implement then the operator is informed of this by a blinking in the relevant display and a temporary error message Setting the electrode rinsing air 1 Press the key The second display level will be shown 2 Adjust the correct electrode rinsing air according to the a...

Page 26: ...fluidization of the powder in the powder container The powder should only be touched gently but should be cooked regularly and is also to be stirred using a rod CAUTION Large dust formation possible If the fluidization has been incorrectly adjusted then the coating powder can create a dust cloud capable of causing respiratory problems Adjust the fluidization correctly 4 Point the gun into the boot...

Page 27: ... optional PowerClean module system parameter P01 0 The rinsing mode can only be activated from standby mode main menu display no powder conveying On OptiFlex 2 F Manual coating equipment the injector must be disconnected prior to cleaning procedure on OptiFlex 2 B the suction unit must be lifted and on OptiFlex 2 S the powder container must be empty 1 Detach the injector 2 or 3 START ...

Page 28: ...is exited if the automatic rinsing sequence has finished Manual manual The operator controls the number and length of the PowerClean impulse by pressing the gun trigger a second time 4 STOP or or the cleaning mode is terminated automatically After completion of the PowerClean procedure the controller switches back to coating mode Manual equipment with optional PowerClean module system parameter P0...

Page 29: ...eaning of other components such as the fluid intake unit powder container etc The rinsing mode is exited if the automatic rinsing sequence has finished Manual manual The operator controls the number and length of the PowerClean impulse by pressing the gun trigger a second time 3 STOP or or the cleaning mode is terminated automatically After completion of the PowerClean procedure the controller swi...

Page 30: ... place the individual components of the manual coating equipment must be cleaned carefully All powder particles of the former color must be removed during this process The following describes an extreme color change light to dark 1 2 3 4 5 6 7 8 9 10 Remove and clean the nozzle purge gun using air ...

Page 31: ...cover purge with compressed air and clean with a clean dry brush and cloth 17 Clean the suction tube 18 Empty remaining powder into a container 19 Vacuum up the hopper and in particular the bottom 20 Clean container with a cloth 21 Reassemble the powder hopper 22 Fill with new powder 23 24 25 26 27 28 ...

Page 32: ...Rev 00 09 16 32 Operation OptiFlex 2 F 29 30 ...

Page 33: ...cedure 2 Switch off the control unit The adjustments for high voltage powder output volume and electrode rinsing air remain stored If in disuse for several days 1 Separate from power mains 2 Clean guns injectors and powder hoses see therefore the corresponding user manuals 3 Turn off the compressed air main supply ...

Page 34: ...Rev 00 09 16 34 Decommissioning Storage OptiFlex 2 F ...

Page 35: ... quality The parts to be replaced during maintenance work are available as spare parts These parts can be found in the appropriate spare parts list Interval Daily maintenance 1 Clean the injector see therefore the user manual of the OptiFlow injector 2 Clean the powder gun For more on this please also review the user manual for the OptiSelect GM03 manual powder gun 3 Clean the powder hose Please a...

Page 36: ...d Procedure 1 Disconnect the powder hose from the hose connection on the injector 2 Point the gun into the booth 3 Blow through the hose manually with a compressed air gun 4 Connect the powder hose again to the hose connection on the injector Gun maintenance The gun is designed to require only a minimum amount of maintenance 1 Clean the gun with dry cloth see chapter Maintenance 2 Check connection...

Page 37: ...pentine tetrachloromethane toluene trichloroethylene xylene Only cleaning agents with a flash point of a least 5 Kelvin above the ambient temperature or cleaning places with technical ventilation are allowed Before cleaning the powder gun switch off the control unit The compressed air used for cleaning must be free of oil and water Daily 1 Blow off the outside of the gun and wipe clean etc Weekly ...

Page 38: ... PowerClean module 4 Remove the cover blow out with compressed air and clean with a clean dry brush and cloth 5 Clean the injector and suction intake pipe Please review injector manual for more on this 6 Clean rinsing module 7 Empty remaining powder into a container 8 Vacuum up the hopper and in particular the bottom 9 Clean container with a cloth 10 Reassemble the powder hopper Do not refill the ...

Page 39: ...ce the fuse Power pack defective Contact local Gema representative Gun LED remains dark although the gun is triggered High voltage adjustment is set too low Increase high voltage Gun plug or gun cable defective Contact local Gema representative LED on gun defective Contact local Gema representative Powder does not adhere to object although the gun is triggered and sprays powder High voltage and cu...

Page 40: ...tity and or total air volume on the control unit Bend or damage to air lines to injector Check air lines to injector Insert sleeve in the injector worn or not inserted Replace or insert it Fluidization not running see below No electrode rinsing air Rinsing air throttle motor defective Contact local Gema representative The powder is not fluidized Compressed air not present Connect the equipment to ...

Page 41: ...ptiStar CG13 For further information see the corresponding operating manual which can be found on the accompanying CD Design and function Overall view fig 5 1 Front plate with control and display elements 2 Enclosure 3 Back panel with interfaces ...

Page 42: ...isplay of actual values desired values and system parameters Flashes if the possible range is exceeded A5 Display of program numbers error diagnosis codes and status information S1 Powder output display in S4 Total air volume display in Nm h S7 High voltage display in kV S9 Spraying current display in µA S12 remote Remote operation mode is used as keyboard lock reduced operation is possible S13 Ac...

Page 43: ... Nm h S6 Fluidizing display in Nm h S19 Display illumination 0 8 Input keys and switches fig 8 Input keys and switches Designation Function T1 T8 Input keys for desired values and system parameters T9 Select Switch between display levels T10 T11 Program change Terminating the rinsing mode PowerClean with optional PowerClean module ...

Page 44: ... off the stirrer OptiFlex S Switchover to system parameter mode press for at least 5 secs T13 Preset mode for flat parts fixed values T14 Preset mode for complex parts with depressions fixed values T15 Preset mode for overcoating parts already coated fixed values Switching on the rinsing mode PowerClean with optional PowerClean module Press for at least 5 secs T16 T17 Power switch On Off ...

Page 45: ...age technology Pneumatic system Power supply Help codes The error diagnosis codes help codes are shown in red on the A5 display The help codes are stored in an error list in the order of their appearance Each error in the list must be individually acknowledged with the keys T10 or T11 The errors are displayed in the order of their appearance The T10 and T11 keys cannot be used for other functions ...

Page 46: ...he injector delete error code H09 Powder output higher than 100 The powder output multiplied by the powder hose length factor and daily correction value is greater than 100 Daily correction value too large Reduce powder output Reduce daily correction value H10 Conveying air range lower deviation The theoretical value for convey ing air falls below minimum Total air is smaller than minimum Limit co...

Page 47: ...ce center H68 Conveying air position lost Lost steps limit switch defective throttle motor defective Contact a Gema service center H69 Supplementary air position lost Lost steps limit switch defective throttle motor defective Contact a Gema service center H70 Electrode rinsing air position lost Lost steps limit switch defective throttle motor defective Contact a Gema service center H71 Fluidizing ...

Page 48: ...Rev 00 09 16 48 Fault clearance OptiFlex 2 F ...

Page 49: ... can be found on the accompanying CD Structure Overall view fig 9 1 Spray nozzle system 2 Threaded sleeve 3 Shaft 4 Cover with remote control and hooks 5 Remote control 6 SuperCorona connection 7 Gun handle 8 Gun cable 9 Powder hose connection 10 Powder hose quick release connection 11 Electrode rinsing air connection 12 Trigger ...

Page 50: ...tive polarity Powder hose 6 m ID 10 mm Rinsing air hose 6 m Flat jet nozzle NF20 complete incl electrode holder Flat jet nozzle NF21 Cable tie with Velcro closure Gun cleaning brush Spare parts kit Operating manual Available accessories Rinsing module with OptiStar CG09 CG13 manual powder gun control unit only SuperCorona ring Flat jet nozzle for specific applications Round jet nozzles Gun extensi...

Page 51: ...ff 10 V Frequency 18 kHz average Nominal output voltage 100 kV Polarity negative optional positive Max output current 100 µA High voltage display with LED Ignition protection Ex 2 mJ T6 Temperature range 0 C 40 C 32 F 104 F Max surface temperature 85 C 185 F Protection type IP64 Approvals 0102 II 2D PTB 11 ATEX 5006 Dimensions OptiSelect GM03 Weight 520 g Processible powders OptiSelect GM03 Plasti...

Page 52: ...Rev 00 09 16 52 OptiSelect GM03 OptiFlex 2 F ...

Page 53: ...to object although the gun is triggered and sprays powder High voltage and current deactivated Check the high voltage and current setting High voltage cascade defective Contact local Gema representative The objects are not properly grounded Check the grounding The gun does not spray powder although the control unit is switched on and the gun trigger is pressed Compressed air not present Connect th...

Page 54: ...poor spray profile Total air incorrectly configured Increase the powder quantity and or total air volume on the control unit Bend or damage to air lines to injector Check air lines to injector Insert sleeve in the injector worn or not inserted Replace or insert it Fluidization not running see above ...

Page 55: ...ormation see the corresponding operating manual which can be found on the accompanying CD Structure Overall view fig 11 1 Check valve unit supplementary air 2 Powder hose quick release connection 3 Powder hopper connection 4 Injector housing 6 Check valve unit conveying air ...

Page 56: ...e following can be assumed Powder hose 74 type Ø 10 mm 3 5 m h Powder hose 66 type Ø 11 mm 4 5 m h According to the prevailing conditions powder powder hose layout the parts to be coated a low to lowest total air can also be set with the standard hose 74 type Ø 10 mm If a very large powder output is required it is recommended to select a larger powder hose internal diameter Ø 12 mm It should to be...

Page 57: ...rts list Cleaning the injector 1 Remove the injector 2 Remove the powder hose from the hose connection 2 3 Clean the hose connection 2 with compressed air which is free of oil and water and check for wear 4 Clean the injector body 4 with compressed air which is free of oil and water Any contamination can be seen through the opening of the hopper fitting 3 5 If the injector is severely fouled it mu...

Page 58: ...onnection 4 Injector housing 6 Check valve unit conveying air Cleaning the check valve units ATTENTION Parts of the check valve unit may be damaged during the dismantling process Blow off the filter elements from the inside to the outside Do not immerse the filter elements in fluidities or solvents fig 13 1 Connection plug 2 O ring 3 Filter element ...

Page 59: ...Rev 00 09 16 OptiFlex 2 F Maintenance Repairs 59 Replacing the insert sleeve 1 2 3 4 ...

Page 60: ...Rev 00 09 16 60 Maintenance Repairs OptiFlex 2 F ...

Page 61: ...zle check valve unit powder hose or powder gun are clogged Clean the corresponding parts and if necessary replace them Gun achieving only poor spray profile Conveying vacuum too low Increase the powder quantity and or total air volume on the control unit Insert sleeve worn not or incorrect inserted Replace or install the insert sleeve Observe the indexing cam Insert sleeve is worn after a short op...

Page 62: ...Rev 00 09 16 62 Fault clearance OptiFlex 2 F ...

Page 63: ...5 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d ATTENTION Use of non original Gema spare parts When using t...

Page 64: ... 8 mm 201 316 5 3 Plastic tube Ø 8 6 mm black 1008 038 6 PowerClean module complete See operating instructions OptiSelect GM03 manual powder gun 1007 362 7 Pneumatic connection for PowerClean air complete incl Pos 7 1 and 7 2 7 1 Quick release connection NW5 Ø 8 mm 1008 027 7 2 Hose Ø 8 6 mm black 103 152 8 Powder hopper complete without pos 3 1007 130 9 Pneumatic connection for conveying air comp...

Page 65: ...Rev 00 09 16 OptiFlex 2 F Spare parts list 65 OptiFlex 2 F Spare parts fig 14 ...

Page 66: ...Rev 00 09 16 66 Spare parts list OptiFlex 2 F Pneumatic group Pneumatic group complete 1008 235 1 Filter cartridge 20 µm 1008 239 2 Plug Ø 8 mm 238 023 Wearing part fig 15 Pneumatic group ...

Page 67: ...erating instructions OptiSelect GM03 manual powder gun 1009 528 2 Solenoid valve complete 1009 928 3 PowerClean module cable complete length 1 m 1009 879 3 1 PowerClean module cable complete length 15 m 1009 880 4 Quick release connection NW5 Ø 8 mm 1008 027 5 Plastic tube Ø 8 6 mm black 103 152 6 Gasket not shown 7 O ring Ø 16x2 mm NBR70 anti static 2x not shown 8 Cable tie not shown Please indic...

Page 68: ...lex 2 F OptiStar CG13 Gun control unit OptiStar CG13 Gun control unit complete 1009 971 1 Front plate complete see corresponding spare parts list 2 Enclosure 3 Backplate complete see corresponding spare parts list 4 Cover 1008 301 4 fig 17 ...

Page 69: ...ard complete 1009 844 2 Spacer sleeve Ø 3 1 6x15 mm 3 PCB Powerboard complete 1009 865 4 Spacer sleeve Ø 3 2 6x7 mm 5 Front frame complete incl pos 5 1 1007 048 5 1 Screw 1007 019 6 Screw M4x20 mm 1003 000 7 Front plate gasket 1007 042 8 Membrane keypad 9 Spacer sleeve Ø 3 6 7x5 mm 10 Display 1007 044 11 Washer Ø 3 2 7x0 5 mm 12 Locknut M3 13 Power pack 24 VDC 1009 849 fig 18 ...

Page 70: ...asket 1007 033 2 Motor throttle complete 1008 012 3 T piece 1 4 Ø 8 Ø 8 mm 1008 040 4 Solenoid valve Ø 8 Ø 8 mm 24 VDC 1003 914 5 Motor throttle complete 1000 064 6 Plastic tube Ø 8 6 mm 103 152 7 Fluidizing pad 1 8 237 264 8 Screw M4x16 mm 1013 925 Please indicate length fig 19 ...

Page 71: ... 8 mm 201 316 3 1 Conveying air hose Ø 8 6 mm red 103 500 3 2 Quick release coupling for transport air hose NW5 Ø 8 mm 261 645 4 Hose Ø 8 6 mm 103 756 5 Quick release connection NW 5 Ø 6 mm 200 840 5 1 Hose Ø 6 4 mm 100 854 6 Vibrator cable constituent part of vibrator 8 PowerClean module cable 1 m option 1009 879 PowerClean module cable 15 m option 1009 880 9 Mains cable CH 382 493 Mains cable Sc...

Page 72: ...cable 2 m positive polarity 1007 974 Gun cable 6 m positive polarity 1007 975 Gun cable 12 m positive polarity 1007 968 1 Gun body 1007 220 2 Cascade complete negative polarity 1007 231 Cascade complete positive polarity 1007 232 3 Print holder complete 1007 216 4 End plate with hook 1007 217 5 Grip complete incl pos 5 1 and 5 2 1007 961 5 1 Grub screw M3x8 mm 1008 157 5 2 Grip sealing 1007 633 6 ...

Page 73: ...mm 389 765 Parts set not shown consisting of 1008 302 Flat jet nozzle NF21 1007 935 MultiSpray Adapter NF08 1003 634 Cable clamp 303 070 Hose connector complete for hose interior Ø 9 10 mm 1002 030 Powder hose Ø 10 mm not shown 1001 673 Powder hose Ø 11 mm not shown 105 139 Please indicate length Wearing part fig 21 OptiSelect GM03 spare parts ...

Page 74: ...Option PowerClean module complete 1009 528 1 Elastomer valve 1000 089 2 O ring Ø 16x2 mm anti static 1007 794 3 Fluidizing tube bearing 1007 356 4 Fluidizing tube 1007 355 5 Retaining bracket 1009 524 6 Gasket 1010 101 7 O ring Ø 27x2 mm 1009 525 Wearing part fig 22 ...

Page 75: ...Rev 00 09 16 OptiFlex 2 F Spare parts list 75 SuperCorona 1 SuperCorona PC05 1008 165 Wearing part Fig 23 ...

Page 76: ...iles flat parts standard nozzle NF20 1010 090 1007 683 NF20 1010160 1007 229 Profiles flat parts NF27 1010 752 NF27 1010 754 Complex profiles and depressions NF21 1007 935 NF21 1007 932 Complex parts deep recess target spraying NF22 1008 145 NF22 1008 140 Large surfaces NF24 1008 147 NF24 1008 142 1008 326 not suitable for angled nozzles ...

Page 77: ...rts list 77 Round jet nozzle Overview wearing parts Application A B A B Threaded sleeve Deflectors Suitable for large surfaces NS04 1008 151 1008 152 NS04 1008 150 1007 229 Ø 16 mm 331 341 Ø 24 mm 331 333 Ø 32 mm 331 325 Ø 50 mm 345 822 ...

Page 78: ...6 1007 747 with Round jet nozzle NS09 1007 748 1007 749 1 see NF27 NF20 NF21 NF24 NS04 2 see NF25 NF26 NS09 ATTENTION Connecting more than two extensions It is not permitted to connect more than two extensions together in order to prevent the gun from being damaged by arising leverage force The extensions 150 mm 300 mm may be connected TO ONLY ONE ADDITONAL extension 150 mm 300 mm if necessary ...

Page 79: ...07 719 Application A B A B Threaded sleeve Deflecto rs Profiles flat parts NF25 1007 735 1007 684 NF25 1007 743 1007 740 Complex profiles and depressions NF26 1007 742 NF26 1007 744 Suitable for large surfaces NS09 1008 257 1008 258 NS09 1008 259 Ø 16 mm 331 341 Ø 24 mm 331 333 Ø 32 mm 331 325 Ø 50 mm 345 822 ...

Page 80: ... color changes Ø 11 16 mm 105 139 POE 66 Fast color changes low powder flow Ø 10 15 mm 1001 673 POE 74 Fast color changes high powder flow Ø 12 18 mm 1001 674 POE 75 Please indicate length Other accessories Application cup 150 ml 500 ml 1004 552 1002 069 Gun extension cables L 6 m 1002 161 L 14 m 1002 162 Gloves anti static 1 pair 800 254 ...

Page 81: ...nector conveying air NW 5 5 1004 366 7 Connector supplementary air NW 5 5 1004 367 8 O ring Ø 11x1 5 mm 1000 532 9 Filter element Ø 9 4x27 mm 1003 698 10 Nozzle 1006 488 11 Nozzle fixation complete incl pos 11 1 1007 792 11 1 O ring Ø 8x1 mm 1007 793 12 Body red 1004 369 13 Body black 1004 370 16 Conveying air hose Ø 8 6 mm red 103 500 17 Supplementary air hose Ø 8 6 mm black 1008 038 18 Quick rel...

Page 82: ...Rev 00 09 16 82 Spare parts list OptiFlex 2 F OptiFlow IG06 spare parts fig 24 ...

Page 83: ... Disuse for several days 33 E Electrical data 14 51 F Fault clearance 39 45 53 61 Figure references in the text 6 M Maintenance 35 57 O Operating elements 42 Operation 23 P Pictograms 5 Pneumatic data 15 Presentation of the contents 6 Product specific security regulations 8 R Repairs 35 57 S Safety 7 Safety symbols 5 Spare parts list 63 Start up 21 Storage 33 T Technical Data 14 51 ...

Page 84: ...Rev 00 ...

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