Gema OptiFeed B FPS19 Translation Of The Original Operating Instructions Download Page 1

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Translation of the original operating instructions

Operating instructions and spare parts list

OptiFeed B FPS19

Fresh powder system

Summary of Contents for OptiFeed B FPS19

Page 1: ...En Translation of the original operating instructions Operating instructions and spare parts list OptiFeed B FPS19 Fresh powder system ...

Page 2: ...ther product names are trademarks or registered trademarks of their respective holders Reference is made in this manual to different trademarks or registered trademarks Such references do not mean that the manufacturers concerned approve of or are bound in any form by this manual We have endeavored to retain the preferred spelling of the trademarks and registered trademarks of the copyright holder...

Page 3: ... powder output 13 Dimensions 13 Processible powders 13 Design and function 14 General view 14 Scope of delivery 15 OptiFeed B FPS19 15 Accessories Option 15 Typical properties Characteristics of the functions 15 Processing the powder directly from the original powder manufacturer s container 15 Start up 17 Preparation for start up 17 Basic conditions 17 Set up 17 Initial start up 19 Operation 20 P...

Page 4: ...ilter element 26 Troubleshooting 27 General information 27 Spare parts list 29 Ordering spare parts 29 OptiFeed B FPS19 Fresh powder system Spare parts 30 OptiFeed B FPS19 Fresh powder system Spare parts 31 Fluidizing suction unit 32 Fluidizing suction unit spare parts 33 OptiFeed B FPS19 Pneumatic group 34 ...

Page 5: ...eration Safety symbols pictograms The following warnings with their meanings can be found in the Gema operating instructions The general safety precautions must also be followed as well as the regulations in the operating instructions DANGER Danger due to live electricity or moving parts Possible consequences death or serious injury WARNING Improper use of the equipment could damage the machine or...

Page 6: ...ll as other generally recognized safety regulations occupational health and structural regulations are to be observed Furthermore the country specific safety regulations also must be observed Additional safety and operation notices can be found on the accompanying CD or on the homepage www gemapowdercoating com Start up is forbidden until it has been established that the OptiFeed B FPS19 Fresh pow...

Page 7: ...oth stops the powder coating device must switch off too The control units for the spray guns must be installed and used in zone 22 Spray guns are allowed in zone 21 Only original Gema OEM parts are guaranteed to maintain the explosion protection rating If damages occur related to the use of spare parts from other manufacturers all relevant warranty or compensation claims are void Conditions leadin...

Page 8: ... be checked tested regularly when starting work The condition of the work piece attachments as well as the hangers must guarantee that the work pieces remain grounded The appropriate measuring devices must be kept ready in the workplace in order to check the grounding The floor of the coating area must conduct electricity normal concrete is generally conductive The supplied grounding cable green y...

Page 9: ...s should only be removed when the power supply is switched off As far as it is necessary the operating firm must ensure that the operating personnel wear protective clothing e g facemasks A dust mask corresponding to filter class FFP2 at minimum must be worn during any cleaning work The operating personnel must wear electrically conductive steel toe footwear e g leather soles The operating personn...

Page 10: ...ed that the OptiFeed B FPS19 Fresh powder system has been installed and wired according to the EU Machinery Directive 2006 42 EC EN 60204 1 machine safety must also be observed 5 Unauthorized modifications to the OptiFeed B FPS19 Fresh powder system exempt the manufacturer from any liability from resulting damage 6 The relevant accident prevention regulations as well as other generally recognized ...

Page 11: ... OptiFeed B FPS19 Fresh powder system It will safely guide you through the start up process and give you references and tips for the optimal use of your new powder coating system Information about the functionality of the individual system components booth gun control unit manual gun or powder injector should be referenced to their enclosed corresponding documents ...

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Page 13: ... review chapter Technical Data Any other use is considered non compliant The manufacturer is not responsible for any incorrect use and the risks associated with such actions are assumed by the user alone For a better understanding of the interrelationships in powder coating it is recommended that the operating instructions for all other components be read as well so as to be familiar with their fu...

Page 14: ...ding Use in connection with unauthorized coating devices or components Technical data Electrical data OptiFeed B FPS19 Nominal input voltage 100 240 VAC Frequency 50 60 Hz Connected load 120 VA Vibrator connection and performance 110 230 VAC max 100 VA Temperature range 0 C 40 C 32 F 104 F Max surface temperature 120 C 248 F Approvals II 3 D IP54 120 C Pneumatic data OptiFeed B FPS19 Max input pre...

Page 15: ...m 4000 g min Powder hose length 16 25 m 3500 g min Powder pump OptiFeed PP06 type Dimensions OptiFeed B FPS19 Width 460 mm Depth 710 mm Height 1700 mm Weight 54 kg Processible powders OptiFeed B FPS19 Plastic powder yes Metallic powder yes Enamel powder yes with OptiFeed PP06 E only Note For further information see the OptiFeed PP06 Powder pump operating manual ...

Page 16: ...nsport side 6 Filter unit 1 OptiFeed PP06 Powder pump 7 Vibrating table 2 Power pack 8 Swivel wheel 3 Pressure regulator for fluidizing air 9 Rubber wheel 4 Fluidizing air connection 10 Swivel arm with guide sleeve OptiFeed PP06 Powder pump All information about the OptiFeed PP06 Powder pump will be found in the corresponding enclosed documentation 1 10 4 5 3 8 9 6 7 AS 2 FS ...

Page 17: ...onnection cable Special cable jack for the connection of an external control signal Power pack with power supply cable Operating manual Short instructions Accessories Option LM02 Level sensor Typical properties Characteristics of the functions Processing the powder directly from the original powder manufacturer s container The OptiFeed B FPS19 Fresh powder system allows for powder to be processed ...

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Page 19: ...sed air supply available Powder preparation and powder quality Set up The OptiFeed B FPS19 Fresh powder system should always be set up vertically on a flat surface WARNING The Fresh powder system must not under any circumstances be set up near a heat source such as an enameling furnace or an electromagnetic source such as a control cabinet Note Use clamp to connect grounding cable to the cabin or ...

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Page 21: ...ction occurs see the troubleshooting guide as well as the Powder pump operating manual Note The remainder of the start up procedure for the OptiFeed PP06 Powder pump is explicitly described in the corresponding operating instructions chapter Initial start up and Daily start up 6 ...

Page 22: ...n the two plates can be crushed The container may weight a max of 30 kg 4 Place the fluidizing suction unit onto the powder 5 Switch on the vibrator manually position I 6 Adjust the fluidization with the pressure regulator on the Fresh powder system Check the powder fluidization in the powder container The powder fluidization in the powder containers depends on the powder characteristic the humidi...

Page 23: ...gs the powder hose must be cleaned by powder residues if a longer standstill takes place The powder hose rinsing function of the OptiFeed PP06 Powder pump allows the cleaning of the powder hoses and the filter elements Note For further information see the OptiFeed PP06 Powder pump operating manual ...

Page 24: ...he individual components of the Fresh powder system must be cleaned carefully All powder particles of the former color must be removed during this process The following describes an extreme color change light to dark 1 2 3 4 5 6 7 8 9 10 Clean the OptiFeed PP06 Powder pump see the corresponding operating manual ...

Page 25: ...l start up 23 11 12 13 14 15 Shutdown 1 Switch off the vibration 2 Switch off the Fresh powder system If in disuse for several days 1 Separate from power mains 2 Clean the Fresh powder system 3 Turn off the compressed air main supply ...

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Page 27: ... conveying is activated 2 Clean the powder hose Please also review the section Color change Weekly maintenance 1 Visual check of the pinch valves in the OptiFeed PP06 Powder pump for possible damages Note For further information see the OptiFeed PP06 Powder pump operating manual 2 Clean the fluidizing suction unit The fluidizing suction unit is placed back into the powder shortly before restarting...

Page 28: ...tion unit Remove the fluidizing suction unit Clean the fluidizing suction unit with compressed air Blow off the suction tube also with compressed air Visual check of the fluidizing suction unit for possible damages Reassemble the individual parts and reinsert the fresh powder pump Maintenance and cleaning of the filter unit The filter unit on the OptiFeed 2 S Fresh powder system measures and clean...

Page 29: ...g Vibrator not plugged in plug in Vibrator switch in position 0 switch on position I Vibrator condenser broken Contact local Gema representative Pump does not convey or conveys insufficient See therefore the OptiFeed PP06 Powder pump operating manual Level control with level sensor option not running Level control defective Send in the level control unit for repair Level sensor defective Send in t...

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Page 31: ...piece Clamp Ø 18 15 mm When ordering cable or hose material the required length must also be given The spare part numbers of this bulk stock is always marked with an Wearing parts are always marked with a All dimensions of plastic hoses are specified with the external and internal diameter Example Ø 8 6 mm 8 mm outside diameter o d 6 mm inside diameter i d WARNING Only original Gema spare parts sh...

Page 32: ...k nut M36x1 5 mm 1007 095 8 Retaining bracket 1008 083 9 Bearing bush 1002 046 10 Quick release connection NW5 Ø 6 mm 200 840 11 Plastic tube Ø 6 4 mm black 1001 973 12 Vibrator 220 240 V 50 Hz 1008 919 13 Rubber damper Ø 20x25 M6 2a 246 000 14 Spacing ring 375 624 15 Swivel wheel Ø 50 mm 260 606 16 Rubber wheel Ø 200 mm 201 316 17 Pneumatic group complete see corresponding spare parts list 18 Pre...

Page 33: ...3 OptiFeed B FPS19 Spare parts list 31 OptiFeed B FPS19 Fresh powder system Spare parts OptiFeed B FPS19 Fresh powder system Spare parts 2 26 13 14 24 22 3 17 23 16 21 5 4 12 15 7 9 8 10 11 24 1 20 18 19 6 25 ...

Page 34: ... 3 mm 1006 556 2 Internal tube 1007 516 3 O ring 1007 121 4 Fluidizing ring 1007 514 5 Foot piece 1007 511 6 O ring Ø 24x2 mm 230 480 7 O ring Ø 26x2 mm 246 549 8 O ring Ø 15x1 5 mm 261 564 9 Pneumatic connection for Fluidizing air complete incl pos 9 1 and 9 2 9 1 Quick release connection NW5 Ø 6 mm 200 840 9 2 Plastic tube Ø 6 4 mm black 1001 973 ...

Page 35: ...V 04 13 OptiFeed B FPS19 Spare parts list 33 Fluidizing suction unit spare parts Fluidizing suction unit spare parts 9 2 8 6 5 4 9 1 1 8 7 2 3 ...

Page 36: ...V 04 13 34 Spare parts list OptiFeed B FPS19 OptiFeed B FPS19 Pneumatic group Pneumatic group complete 1008 235 1 Filter cartridge 20 μm 1008 239 OptiFeed B FPS19 Pneumatic group 1 ...

Page 37: ...V 04 13 OptiFeed B FPS19 Spare parts list 35 ...

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Gema OptiFeed B FPS19, Translation Of The Original Operating Instructions

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