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GEMÜ R563

10 Installation in piping

NOTICE

Tools

▶

The tools required for installation and assembly are not
included in the scope of delivery.

●

Use appropriate, functional and safe tools.

1. Ensure the product is suitable for the relevant application.

2. Check the technical data of the product and the materials.

3. Keep appropriate tools ready.

4. Wear appropriate protective gear, as specified in the plant

operator's guidelines.

5. Observe appropriate regulations for connections.

6. Have installation work carried out by trained personnel.

7. Shut off plant or plant component.

8. Secure plant or plant component against recommission-

ing.

9. Depressurize the plant or plant component.

10. Completely drain the plant (or plant component) and let it

cool down until the temperature is below the media va-
porization temperature and cannot cause scalding.

11. Correctly decontaminate, rinse and ventilate the plant or

plant component.

12. Lay piping so that the product is protected against trans-

verse and bending forces, and also from vibrations and
tension.

13. Only install the product between matching aligned pipes

(see chapters below).

14. Please note the flow direction.

15. Please note the installation position (see chapter "Install-

ation position").

10.2 Installation position

GEMÜ recommend installing the actuator vertically upright or
vertically down to optimise the service life.

10.3 Installation with threaded sockets

NOTICE

Sealing material

▶

The sealing material is not included in the scope of deliv-
ery.

●

Only use appropriate sealing material.

1. Keep thread sealant ready.

2. Carry out preparations for installation (see chapter "Pre-

paring for installation").

3. Screw the threaded connections into the pipe in accord-

ance with valid standards.

4. Screw the body of the product onto the piping using ap-

propriate thread sealant.

5. Re-attach or reactivate all safety and protective devices.

10.4 Installation with union ends with insert (socket)

NOTICE

Sealing material

▶

The sealing material is not included in the scope of deliv-
ery.

●

Only use appropriate sealing material.

1. Carry out preparations for installation (see chapter "Pre-

paring for installation").

2. Depending on the application, comply with the welding

standards and the specifications of the solvent cement
manufacturer for adhesive bonds.

3. Screw the threaded connections into the piping in accord-

ance with valid standards.

4. Unscrew the union nut from the body of the product.

5. Reinsert the O-ring if necessary.

6. Push the union nut over the piping.

7. Connect the insert with the piping by solvent cementing/

welding.

8. Screw the union nut back onto the body of the product.

9. Connect the other side of the body of the product with the

piping in the same way.

10. Reactivate all safety and protective devices.

Summary of Contents for R563

Page 1: ...GEMÜ R563 Motorized control valve Operating instructions EN further information webcode GW R563 ...

Page 2: ... rights including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEMÜ Gebr Müller Apparatebau GmbH Co KG 17 07 2020 www gemu group com 2 53 GEMÜ R563 ...

Page 3: ...6 10 3 Installation with threaded sockets 16 10 4 Installation with union ends with insert socket 16 11 Electrical connection 17 12 Specific data IO Link pin 6 19 12 1 Operation on IO Link 19 12 2 Process data 22 12 3 Parameter overview 23 12 4 Parameter 27 12 5 Events 44 13 Operation 46 13 1 Initialization 46 13 2 Manual override 46 14 Inspection and maintenance 47 14 1 Spare parts 47 15 Troubles...

Page 4: ...n Flashing 1 4 Definition of terms Working medium The medium that flows through the GEMÜ product 1 5 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type and source of the danger Possible symbol for the specific danger Possible consequences of non observance Measures for avoiding danger Warning notes are always marked with a signal word and...

Page 5: ...Transport and store the product correctly 2 Do not paint the bolts and plastic parts of the product 3 Carry out installation and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sh...

Page 6: ...nd in the event of power supply failure 3 4 Function The product controls or regulates depending on version a flowing medium by being closed or opened by a motorized actuator The product is equipped as standard with a mechanical posi tion indicator as well as an electrical position and status in dicator 4 GEMÜ CONEXO Order with CONEXO GEMÜ CONEXO must be ordered separately with the ordering option...

Page 7: ...y module NO S6 9 Control characteristic Code Regulating cone equal percentage A Regulating cone equal percentage B Regulating cone equal percentage C Regulating cone linear D Regulating cone linear E 10 Kv value Code 63 l h 63 160 l h 160 1000 l h 1000 1600 l h 1600 2500 l h 2500 3300 l h 3300 11 Actuator version Code Actuator size 0 0A 12 CONEXO Code without Integrated RFID chip for electronic id...

Page 8: ...ssure temperature correlation Valve body material Temperature in C valve body Materials Code 10 0 5 10 20 25 30 40 50 60 70 80 PVC U 1 6 0 6 0 6 0 4 8 3 6 2 1 0 9 PVDF 20 6 0 6 0 6 0 6 0 6 0 6 0 5 4 4 8 4 3 3 8 3 2 2 8 Permissible operating pressure in bar The pressure rating PN depends on the connection code Data for extended temperature ranges on request Please note that the ambient temperature ...

Page 9: ...3 Kv values DN 6 A 63 250 B 100 400 C 160 630 D 100 250 E 630 Kv values in l h Characteristics DN 10 seat Characteristics DN 15 seat Stroke mm Kv value l h 0 1 2 3 4 5 1600 1400 1200 1000 800 600 400 200 0 A D B Stroke mm Kv value l h 0 1 2 3 4 5 4000 3500 3000 2500 2000 1500 1000 500 0 A D B Characteristic Kv values DN 10 Kv values DN 15 A 1000 2500 B 1600 3300 D 1600 3300 Kv values in l h GEMÜ R...

Page 10: ...ervice life Service life Control operation Class C according to EN 15714 2 1 800 000 starts and 1200 starts per hour Open Close duty At least 500 000 switching cycles at room temperature and permissible duty cycle Duty cycle Control module Positioner code S0 S5 S6 Open Close duty 0 10 20 30 40 50 60 70 0 10 20 30 40 50 60 70 80 90 100 Duty cycle Ambient temperature C NOTICE The specified character...

Page 11: ...function selectable via IO Link Input type passive Input resistance 250 Ω Accuracy linearity 0 3 of full flow Temperature drift 0 1 10 K Resolution 12 bit Reverse battery protection Yes up to 24 V DC 7 7 2 Digital input signals Inputs Function selectable via IO Link see table Overview of available functions Input and output sig nals Input voltage 24 V DC Logic level 1 15 3 V DC Logic level 0 5 8 V...

Page 12: ... Function Parameterization process data Transmission rate 38400 baud Frame type in Operate 2 V eSyStep positioner code S0 PDout 3Byte PDin 3 Byte OnRequestData 2 Byte Min cycle time 20 ms eSyStep positioner code S0 Vendor ID 401 Device ID 1906801 eSyStep positioner code S0 Product ID eSyStep Positioner code S0 ISDU support Yes SIO operation Yes IO Link specification V1 1 IODD files can be download...

Page 13: ... Installation and actuator dimensions B3 B2 B1 B CT A2 A1 A3 A Actuator version A A1 A2 A3 B B1 B2 B3 CT 0A 295 130 5 32 260 59 4 62 49 114 99 133 49 280 Dimensions in mm GEMÜ R563 www gemu group com 13 53 8 Dimensions ...

Page 14: ...body material Code 1 PVC U grey regulating cone PEEK Code 20 PVDF regulating cone PEEK 8 2 2 Union end code 7 ød LB 15 LA G ØD Connection type code 71 Material code 12 Nominal size Code DN Seat diameter G øD ød LA LB DN 10 3 6 10 3 6 10 G 3 4 35 16 130 164 DN 15 15 15 G 1 43 20 130 168 Dimensions in mm 1 Connection type Code 1 Threaded socket DIN ISO 228 2 Valve body material Code 1 PVC U grey reg...

Page 15: ...ls acids fuels or similar fluids in the same room as GEMÜ products and their spare parts 10 Installation in piping 10 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the plant Completely drain the plant WARNING Corrosive chemicals Risk of caustic burns Wear suitable protective gear Completely drain the plant CAUTION Hot plant co...

Page 16: ...EMÜ recommend installing the actuator vertically upright or vertically down to optimise the service life 10 3 Installation with threaded sockets NOTICE Sealing material The sealing material is not included in the scope of deliv ery Only use appropriate sealing material 1 Keep thread sealant ready 2 Carry out preparations for installation see chapter Pre paring for installation 3 Screw the threaded...

Page 17: ... 5 4 7 pin plug Binder type 693 Pin Signal name 1 Uv 24 V DC supply voltage 2 GND 3 Digital input 1 4 Digital input 2 5 Digital input output 6 Digital output IO Link 7 n c Connection X2 only for control module code S0 1 4 3 2 5 5 pin M12 plug A coded Pin Signal name 1 I U set value input 2 I U set value input 3 I U actual value output 4 I U actual value output 5 n c GEMÜ R563 www gemu group com 17...

Page 18: ...on Initialization Digital input 2 Off Open Close Safe On Initialization Off Safe On Safe On Digital input output Open Close Error Error warning Initialization Error Error Error Digital output Open Close Error Error warning Close Close Close Analogue input 4 20 mA 0 20 mA 0 10 V 4 20 mA 4 20 mA 4 20 mA Analogue output 4 20 mA 0 20 mA 0 10 V 4 20 mA 4 20 mA 4 20 mA www gemu group com 18 53 GEMÜ R563...

Page 19: ...rameterization via USB master with galvanic isolation Basics When operating the product on a PLC control unit a parameterization via a USB IO Link master is possible at the same time In this case a galvanically isolated USB interface must be used The PC laptop can be used as usual and all peripheral devices can remain connected Connection 1 Connect pin 3 L of the master with pin 2 GND of the produ...

Page 20: ...ground potentials to the product can result in excessive compensating currents These can damage the USB interface of the laptop the connected peripheral devices or the USB IO Link master Connection 1 Connect pin 3 L of the master with pin 2 GND of the product 2 Connect pin 4 CQ of the master with pin 6 of the product During IO Link operation pin 6 cannot be evaluated by the PLC control unit as an ...

Page 21: ...s This prevents a ground loop and no unexpected high currents can occur via pin 3 L which can damage the master 1 2 3 4 5 24V GND 24V GND 1 2 3 4 5 6 CQ 1 2 3 4 5 L PE PE 7 A C B Item Name A eSyStep B Supply voltage C USB IO Link Master 12 1 4 2 Separate power supply GND connected The IO Link master and the product can also be operated with different power supply sources if the GND of both power s...

Page 22: ...position Closed Start initialization 2 0 No initialization 1 Start initialization Locate 3 0 Off 1 On Setpoint analog 8 23 Setpoint in the range 0 1000 Device Master Name Bit Values Valve position Open 0 0 Process valve not in Open position 1 Process valve in Open position Valve position Close 1 0 Process valve not in Closed position 1 Process valve in Closed position Operating mode 2 0 Normal ope...

Page 23: ...R W Local user interface Local user inter face 0 unlocked 1 locked 0x0D 0 RO Profile characteristics Supported Device Profile IDs Common Application Profile IDs Function Class IDs 0x8000 Device Ident Objects 0x8002 Process Data Mapping 0x8003 Diagnosis 0x8100 Ext Identification 0x0E 0 RO Process data input descriptor Data format of in put process data 0x00 Bit offset 0x03 Type Length 0x01 DataType...

Page 24: ... in output 1 In output 1 Configure digital inputs outputs 2 0 Output open 1 Output close 2 Output error 3 Output Error warning 4 Input init 2 R W Type in output 1 Configure type of digital inputs out puts 0 0 Push pull 1 NPN 2 PNP 0x4D 0 R W Function digital output 2 Configure digital output 1 0 Output open 1 Output close 2 Output error 3 Output error warning 0x4E 1 R W Logic digital in puts outpu...

Page 25: ...eal Real valve position OPEN 0 4095 4 RO Close real Real valve position CLOSED 0 4095 0x53 1 RO Initialized positions Open Analog value valve position OPEN 0 4095 2 RO Close Analogue value valve position CLOSED 0 4095 3 RO Stroke Read out the ana log value for stroke difference between OPEN and CLOSED 0 4095 0x55 1 RO Calibrated positions Max OPEN end position 0 4095 2 RO Min CLOSED end posi tion ...

Page 26: ...iter Max pos Stroke limiter valve position OPEN 1000 Min Pos to 1000 Min Pos to 100 0 2 R W Min pos Stroke limiter valve position CLOSED 0 0 to Max Pos 0 0 to Max Pos 0xB8 1 R W Set value W input Direction Set value direction set value input 0 0 Rise rising 1 Fall falling 2 R W Type Determine signal input 1 0 0 to 20 mA 1 4 to 20 mA 2 0 to 10 V 3 R W I min Determine min imum current in put 35 0 to...

Page 27: ...uct to default settings Except the index 0x90 settings Drive Sets these are not reset 12 4 2 Data storage index Changes to the parameters are stored in the IO Link master with the Data storage index parameter and restored with a IO Link device identical in construction when replaced To do so the Data storage parameter must be enabled in the Device access locks see page 28 parameter The parameters ...

Page 28: ...ter 1 Block storage of parameter data in the IO Link master Local parameteriza tion 0 Enable local parameterization 1 Block local parameterization Local user interface 0 Enable local user interface 1 Block local user interface 12 4 4 Profile Characteristics The Profile Characteristics parameter specifies which DeviceProfileIDs CommonApplicationProfileIDs and FunctionClassIDs are supported In dex S...

Page 29: ...t the process data without IODD In dex Sub In dex Off set Access Rights Length Index name Parameter Type Values 0x0F 0 0 RO 3 byte ProcessData Output Descriptor ArrayT 0x00 0x04 0x01 Description of parameter values Index name Parameter Values Description ProcessData Output Descriptor 0x00 Bit offset 0x04 Type length 0x01 Data type BoolT 12 4 7 Vendor name The manufacturer name can be read out in A...

Page 30: ...is displayed with the 2 digit version number of the basic assembly and the 2 digit version number of the OPEN CLOSED or positioner assembly In dex Sub In dex Off set Access Rights Length Index name Parameter Type Values 0x16 0 0 RO 10 bytes Hardware revision StringT Rev XX XX 12 4 12 Firmware revision The software version can be read out with the Firmware revision parameter In dex Sub In dex Off s...

Page 31: ...us parameter In dex Sub In dex Off set Access Rights Length Index name Parameter Type Values 0x24 0 0 RO 1 byte Device Status uint 8 0 2 4 Description of parameter values Index name Parameter Values Description Device Status 0 The valve is operating properly 2 The valve is operated outside the specification 4 The valve is in fault status 12 4 17 Detailed Device Status The detailed device status ca...

Page 32: ...e ac tuator size used 0 size 0 1 size 1 2 size 2 12 4 19 Function digital inputs The functions of the digital inputs can be configured with the Function digital inputs parameter In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0x4B 1 0 R W 3 bits Function digital inputs Input 1 uint 8 4 0 1 2 3 4 2 8 R W 3 bits Input 2 uint 8 0 0 1 2 3 4 www gemu group com 3...

Page 33: ...fined by the parameter Error Action index 0x4F see Error Action 4 Init Input can be used as an initialization input Input 2 0 Off Input without function 1 Open In case of the corresponding signal the actuator moves in the OPEN direction If the other input Digital Input 1 is configured as Close the actuator stops when the inputs are not actuated If the other input is not configured as Close the act...

Page 34: ...e position Detection of Open depends on the setting of the parameter Position Feedback index 0x51 see Actuator position feedback page 38 and a correct initialization 1 Output Close Signal is output with the corresponding valve position Detection of Close depends on the setting of the parameter Position Feedback index 0x51 see Actuator position feedback page 38 and a correct initialization 2 Output...

Page 35: ...orrect initialization 2 Output Error Only output error detection 3 Output Error Warning Output error and warnings 12 4 22 Logic digital inputs outputs The inputs and outputs can be inversed with the Logic digital inputs outputs parameters In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0x4E 1 0 R W 1 bit Logic digital inputs outputs Input 1 Boolean 0 0 1 2 ...

Page 36: ...In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0x4F 1 0 R W 2 bits Error action Error action uint 8 2 0 1 2 2 0 R W 10 bits Error time uint 16 1 0 1s 1 1000 0 1s to 100s Description of parameter values Index name Parameter Values Description Error action Error action 0 Hold Actuator remains in the current position in case of an error 1 Open Actuator moves ...

Page 37: ...ion Basic settings Inversion of LED col ours 0 Standard LEDs Close green and Open yellow not inversed 1 Inversed LEDs Close yellow and Open green inversed On site initialization 0 Enabled On site initialization see Initialization page 46 activated 1 Disabled On site initialization see Initialization page 46 deactivated Operating mode 0 Operating mode for positioner activated 1 Operating mode for O...

Page 38: ...se request 30 970 3 0 97 0 Request valve position CLOSED Open real 0 4095 Real valve position OPEN Close real 0 4095 Real valve position CLOSED 12 4 26 Initialized positions The analog values of the initialized valve positions can be read out with the Initialized positions parameter In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0x53 1 0 RO 12 bits Initial...

Page 39: ...ter for the mechanical end position CLOSED 12 4 28 Analog values Different analog values can be read out with the Analog values parameter In dex Sub In dex Off set Access Rights Length Index name Parameter Type Values 0x60 1 0 RO 12 bits Analog values Potentiometer uint 16 0 4095 2 16 RO 12 bits Supply voltage uint 16 0 4095 3 32 RO 12 bits Temperature uint 16 0 4095 4 48 RO 12 bits Set value W ui...

Page 40: ...n OPEN to end position CLOSED 12 4 30 Drive sets The force of the actuator can be influenced with the Drive sets parameter when the valve is initialized and during initialization In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0x90 2 8 R W 3 bits Drive sets Force uint 16 1 6 3 16 R W 3 bits Force initializa tion uint 16 1 6 Description of parameter values I...

Page 41: ... 0 1 20 0 Set the D component of the positioner Derivative time 0 to 100 0 to 100 s Set the delay constant of the positioner Dead band 1 250 0 1 25 0 Set the permissible system deviation of the positioner 12 4 32 Open close tight The sealing function can be set for the Open close tight parameter In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0xB2 1 0 R W 1...

Page 42: ... 0 to 100 0 Set the end of the set value range 12 4 34 Stroke limiter The upper and lower valve position of the control range can be set as stroke limiter with the Stroke limiter parameter In dex Sub In dex Off set Access Rights Lengt h Index name Parameter Type Default Values 0xB6 1 0 R W 16 bits Stroke limiter Max pos uint 16 1000 Min Pos to 1000 Min Pos to 100 0 2 16 R W 16 bits Min pos uint 16...

Page 43: ...Parameter Values Description Set value W input Direction 0 1 Specify direction of the set value input 0 Rise rising 1 Fall falling Type 0 1 2 Determine signal input 0 0 to 20 mA 1 4 to 20 mA 2 0 to 10 V I min 0 to 40 0 to 4 0 mA Determine minimum value of the current input If the set value is not reached the message Set value too small is issued I max 200 to 220 20 0 to 22 0 mA Determine maximum v...

Page 44: ...Link events can be transmitted Event Mode Type Code Device Hardware Fault App Disapp Error 0x5000 Motor Unable To Move App Disapp Error 0x8CE0 Device Temperature Over Run App Disapp Warning Error 0x4210 Emergency Power App Disapp Warning 0x5100 Primary Supply Voltage Under Run App Disapp Error 0x5111 Potifail Close App Disapp Warning 0x8CA5 Potifail Open App Disapp Warning 0x8CA4 Description Event...

Page 45: ...age Under Run 0x5111 The event occurs if the supply voltage is too low Power supply unit overloaded Check supply Cross section of the supply line is too small Supply line is too long Potifail Close 0x8CA5 The event occurs if a valve position is read which can never be achieved in the Close direction Fault in valve position detection Check valve diaphragm Error when replacing a diaphragm stroke of ...

Page 46: ... end positions 1 1 Connect supply voltage 2 Hold the magnet briefly 100 ms at the point on the housing cover marked with PROG 1 ð OPEN and CLOSED LEDs flash alternately 3 Valve automatically moves into the OPEN position 4 Valve automatically moves into the CLOSED position 5 Initialization mode is automatically ended 6 The end positions are set 13 1 2 Initialization of the end positions via IO Link...

Page 47: ...ined personnel 2 Wear appropriate protective gear as specified in plant op erator s guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEMÜ products which are always in the same position four times a year 7 If necessary the end position counter User can be reset after maintenance or other c...

Page 48: ...ct not calibrated Motor does not move Product not initialized Open and Closed flash alternately Temperature error Emergency power operation OPEN position red Emergency power operation CLOSED position red Emergency power operation position unknown red Set value too small Set value too high Maintenance required OPEN position Maintenance required CLOSED position Maintenance required position unknown ...

Page 49: ...ends correctly The product doesn t close or doesn t close fully The actuator design is not suitable for the operating conditions Use an actuator that is designed for the operating conditions Foreign matter in the product Remove and clean the product Voltage is not connected Connect voltage The product leaks between actuator and valve body Bolting between valve body and actuator loose Retighten bol...

Page 50: ...environmental protection laws 18 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can be processed only when this note is completed If no return delivery note is included with the product GEMÜ cannot process credits or repair work but will dispose of the g...

Page 51: ...nland Industrie Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001 According to Article 4 Paragraph 3 o...

Page 52: ...sted below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEMÜ R563 Technical standards used General requirements IEC 61326 1 2012 DIN EN 61000 6 4 2007 A1 2011 Interference resistance DIN EN 61000 6 2 2005 AC 2005 Interference emission DIN EN 61000 6 4 2007 A1 2011 2020 06 22 Joachim Brien Head of Technical Department www gemu group com 52 53 GEMÜ...

Page 53: ...GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz Müller Straße 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 123 0 info gemue de www gemu group com Subject to alteration 07 2020 88714506 88714506 ...

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