GEM eSyStep 639 S0 Series Operating Instructions Manual Download Page 65

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GEMÜ 639 eSyStep

Positioner (Code S0)

14.6 Mounting the actuator

NOTICE

Diaphragms set in the course of time

▶

Leakage.

●

After disassembly/assembly of the product, check that

the bolts and nuts on the body are tight and retighten if

required.

●

Retighten the bolts and nuts at the very latest after the

first sterilisation process.

1. Move the actuator

to the open position.

2. Position actuator

with the mounted diaphragm on the

valve body.

3. Screw in bolts, washers and nuts hand tight.

Fastening elements may vary depending on the dia-

phragm size and/or valve body version.

4. Move the actuator

to the closed position.

5. Open actuator

approx. 20%.

6. Fully tighten the bolts with nuts diagonally.
7. Ensure even compression of the diaphragm (approx. 10 to

15%).

Even compression is detected by an even outer bulge.

8. With the valve fully assembled, check the function and

tightness.

9. Carry out initialisation.

14 Inspection and maintenance

Summary of Contents for eSyStep 639 S0 Series

Page 1: ...GEMÜ 639 eSyStep Positioner Code S0 Motorized diaphragm valve Operating instructions EN TYPE EL CLASS I AUGUST 2021 further information webcode GW 639 ...

Page 2: ...ding copyrights or industrial property rights are expressly reserved Keep the document for future reference GEMÜ Gebr Müller Apparatebau GmbH Co KG 09 05 2022 www gemu group com 2 72 GEMÜ 639 eSyStep Positioner Code S0 ...

Page 3: ...tion with butt weld spigots 31 10 5 Installation with threaded sockets 31 10 6 Installation with threaded spigots 31 11 Electrical connection 32 12 Specific data IO Link pin 6 35 12 1 Operation on IO Link 35 12 2 Process data 38 12 3 Parameter overview 39 12 4 Parameter 43 12 5 Events 60 13 Operation 62 13 1 Initialization 62 13 2 Manual override 62 14 Inspection and maintenance 63 15 Troubleshoot...

Page 4: ...finition of terms Working medium The medium that flows through the GEMÜ product Diaphragm size Uniform seat size of GEMÜ diaphragm valves for different nominal sizes 1 5 Warning notes Wherever possible warning notes are organised according to the following scheme SIGNAL WORD Type and source of the danger Possible symbol for the specific danger Possible consequences of non observance Measures for a...

Page 5: ...on and commissioning using trained personnel 4 Provide adequate training for installation and operating personnel 5 Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe the safety regulations for the media used During operation 9 Keep this document available at the place of u...

Page 6: ...n orange Process valve in CLOSED position 1 Inversed representation of the OPEN and CLOSED LEDs ad justable via IO Link 3 2 2 LED conditions Status process valve Power fault Open Error Closed OPEN posi tion CLOSED po sition Position un known Initialization Open and Closed flash alternately LED conditions lit on flashes off 3 3 Description The GEMÜ 639 is a motorized 2 2 way diaphragm valve The eSy...

Page 7: ... replaceable com ponent contained in the product is equipped with an RFID chip 1 Where you can find the RFID chip differs from product to product 1 1 1 Actuator RFID chip Diaphragm RFID chip Valve body RFID chip The CONEXO pen helps read out information stored in these RFID chips The CONEXO app or CONEXO portal is required to view this information 5 Correct use DANGER Danger of explosion Risk of d...

Page 8: ...e dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 8 Flange ANSI Class 150 RF face to face dimension FTF MSS SP 88 length only for body configuration D 38 Flange ANSI Class 125 150 RF face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configuration D 39 Clamp Clamp ASME BPE face to face dimension FTF ASME BPE length onl...

Page 9: ...lished internal external for inner pipe diameters 6 mm in the spigot Ra 0 38 μm 1516 Ra 0 25 μm 10 µin for media wetted surfaces in accordance with DIN 11866 H5 mechanically polished internal for inner pipe diameters 6 mm in the spigot Ra 0 38 μm 1527 Ra max 0 51 µm 20 µin for media wetted surfaces in accordance with ASME BPE SF1 mechanically polished internal SF1 Ra max 0 64 µm 25 µin for media w...

Page 10: ...l module S0 Positioner 9 Surface 1503 Ra 0 8 µm 30 µin for media wetted surfaces in accordance with DIN 11866 HE3 electropolished internal external 10 Actuator version 0A Actuator size 0 11 Special version Without 12 CONEXO C Integrated RFID chip for electronic identification and traceability 6 Order data www gemu group com 10 72 GEMÜ 639 eSyStep Positioner Code S0 ...

Page 11: ...ent temperature per cycle The sterilization temperature is only valid for steam saturated steam or superheated water If the sterilization temperatures listed above are applied to the EPDM diaphragms for longer periods of time the service life of the diaphragms will be reduced In these cases maintenance cycles must be adapted accord ingly PTFE diaphragms can also be used as moisture barriers howeve...

Page 12: ... 1 2 1 1 3 15 2 0 10 10 2 4 2 4 2 4 2 2 3 3 12 3 2 15 3 3 3 8 3 8 3 8 2 2 4 0 3 4 20 3 8 25 15 4 1 4 7 4 7 4 7 7 4 6 5 20 6 3 7 0 7 0 7 0 4 4 13 2 10 0 25 13 9 15 0 15 0 15 0 12 6 12 2 16 2 14 0 40 32 25 3 27 0 27 0 27 0 26 2 30 0 26 0 40 29 3 30 9 30 9 30 9 30 2 29 5 32 8 33 0 MG diaphragm size Kv values in m h Kv values determined in accordance with DIN EN 60534 standard inlet pressure 5 bar Δp ...

Page 13: ... process and their tighten ing torques Therefore the Kv values may exceed the tolerance limits of the standard The Kv value curve Kv value dependent on valve stroke can vary depending on the diaphragm material and dur ation of use 7 4 Product compliance Machinery Directive 2006 42 EC Pressure Equipment Dir ective 2014 68 EU Food Regulation EC No 1935 2006 Regulation EC No 10 2011 FDA USP Class VI ...

Page 14: ... 6 0 09 8 0 09 0 09 0 15 10 0 09 0 21 0 18 15 0 09 0 18 10 10 0 30 0 33 0 30 12 0 17 0 17 15 0 30 0 26 0 26 0 35 0 43 20 0 30 0 43 25 15 0 62 0 32 0 50 0 32 0 71 1 85 0 75 20 0 58 0 34 0 60 0 34 0 78 2 35 0 71 25 0 55 0 39 0 90 0 39 0 79 2 85 0 63 40 32 1 45 0 88 1 40 0 88 1 66 4 90 1 62 40 1 32 0 93 1 90 0 93 1 62 5 65 1 50 MG diaphragm size weight in kg Mechanical environ mental conditions Class...

Page 15: ...gm valve DN 4 25 code 0A 0B 1A Diaphragm valve DN 32 40 code 1A Control module positioner code S0 S5 S6 control operation class C acc to EN 15714 2 DN 4 25 code 0A up to 60 C ambient temperature DN 32 40 code 1A up to 30 C ambient temperature NOTICE The specified characteristics and values apply to the factory setting With reduced forces higher duty cycles and or higher ambient temperatures are po...

Page 16: ...12 bit Reverse battery protec tion Yes up to 24 V DC 7 7 2 Digital input signals Inputs Function selectable via IO Link see table Overview of available functions Input and output sig nals Input voltage 24 V DC Logic level 1 15 3 V DC Logic level 0 5 8 V DC Input current typically 0 5 mA 7 7 3 Analogue output signals Control module Positioner code S0 S5 S6 7 7 3 1 Actual value Output signal 0 4 20 ...

Page 17: ...ID 1906801 eSyStep positioner code S0 S5 S6 Product ID eSyStep Positioner code S0 S5 S6 ISDU support Yes SIO operation Yes IO Link specification V1 1 IODD files can be downloaded via https ioddfinder io link com or www gemu group com 7 8 Behaviour in the event of an error Function In the event of an error the valve moves to the error position Notes Moving to the error position is only possible wit...

Page 18: ...B 222 5 58 0 33 2 59 4 81 0 133 5 10 10 20 0A 237 0 72 5 33 2 59 4 81 0 133 5 25 15 25 1A 306 0 124 0 32 5 70 0 82 0 150 0 40 32 40 1A 304 0 122 0 32 5 70 0 82 0 150 0 Dimensions in mm MG diaphragm size CT A H1 see body dimensions www gemu group com 18 72 GEMÜ 639 eSyStep Positioner Code S0 8 Dimensions ...

Page 19: ... 19 0 120 0 1 5 1 0 1 5 2 0 1 6 25 1 25 0 28 0 28 0 29 0 30 0 33 7 19 0 120 0 1 5 1 0 1 5 2 0 2 0 40 32 1 25 0 34 0 34 0 35 0 36 0 42 4 26 0 153 0 1 5 1 0 1 5 2 0 2 0 40 1 25 0 40 0 40 0 41 0 42 0 48 3 26 0 153 0 1 5 1 0 1 5 2 0 2 0 Connection type spigot DIN EN ISO code 0 17 60 investment casting material code C3 MG DN NPS c min ød H1 L s Connection type Connection type 0 17 60 0 17 60 8 4 20 0 6...

Page 20: ... series B formerly DIN 11850 series 1 Code 17 Spigot EN 10357 series A formerly DIN 11850 series 2 DIN 11866 series A Code 18 Spigot DIN 11850 series 3 Code 60 Spigot ISO 1127 EN 10357 series C DIN 11866 series B 2 Valve body material Code 40 1 4435 F316L forged body Code 42 1 4435 BN2 forged body Δ Fe 0 5 Code F4 1 4539 forged body www gemu group com 20 72 GEMÜ 639 eSyStep Positioner Code S0 8 Di...

Page 21: ...65 3 38 40 32 1 25 0 42 2 42 2 42 2 26 0 153 0 2 77 1 65 3 56 40 1 25 0 38 10 48 3 48 3 48 3 26 0 153 0 1 65 2 77 1 65 3 68 Connection type spigot ASME BPE code 59 1 investment casting material code C3 2 MG DN NPS c min ød H1 L s 8 8 1 4 20 0 6 35 8 5 72 0 0 89 10 3 8 20 0 9 53 8 5 72 0 0 89 15 1 2 20 0 12 70 8 5 72 0 1 65 10 20 3 4 25 0 19 05 12 5 108 0 1 65 25 20 3 4 25 0 19 05 16 0 120 0 1 65 2...

Page 22: ... 1 2 40 32 1 25 0 31 8 42 7 33 7 26 0 153 0 1 2 2 80 1 2 40 1 25 0 38 1 48 6 38 0 26 0 153 0 1 2 2 80 1 2 Connection type spigot SMS code 37 1 investment casting material code C3 2 MG DN NPS c min ød H1 L s 25 25 1 25 0 25 0 19 0 120 0 1 2 40 40 1 25 0 38 0 26 0 153 0 1 2 Dimensions in mm MG diaphragm size 1 Connection type Code 35 Spigot JIS G 3447 Code 36 Spigot JIS G 3459 schedule 10s Code 37 S...

Page 23: ... 85 0 6 G 3 4 32 0 16 0 25 1 42 3 21 8 110 0 6 G 1 41 0 13 0 40 32 1 51 3 26 3 120 0 8 G 1 50 0 20 0 40 1 56 3 28 8 140 0 8 G 1 55 0 18 0 Connection type threaded socket code 1 1 SG iron material code 90 2 MG DN NPS H H1 L n R SW 2 t 25 15 1 2 32 7 16 7 85 0 6 G 1 2 32 15 0 20 3 4 42 0 21 5 85 0 6 G 3 4 41 16 3 25 1 46 7 23 7 110 0 6 G 1 46 19 1 40 32 1 56 0 28 5 120 0 6 G 1 55 21 4 40 1 66 0 33 5...

Page 24: ...5 0 17 0 Connection type threaded socket NPT code 31 1 SG iron material code 90 2 MG DN NPS H H1 L n R SW 2 t 25 15 1 2 32 7 16 7 85 0 6 NPT 1 2 32 13 6 20 3 4 42 0 21 5 85 0 6 NPT 3 4 41 14 1 25 1 46 7 23 7 110 0 6 NPT 1 46 16 8 40 32 1 56 0 28 5 120 0 6 NPT 1 55 17 3 40 1 66 0 33 5 140 0 6 NPT 1 65 17 3 Dimensions in mm MG diaphragm size n number of flats 1 Connection type Code 31 Threaded socke...

Page 25: ... 34 x 1 8 25 15 1 2 16 0 19 0 118 0 Rd 34 x 1 8 20 3 4 20 0 19 0 118 0 Rd 44 x 1 6 25 1 26 0 19 0 128 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in mm MG diaphragm size 1 Connection type Code 6 Threaded spigot DIN 11851 2 Valve body material Code 40 1 4435 F316L forged body Code 42 1 4435 BN2 forged body Δ Fe 0 5 GEMÜ 639 eSyStep Positioner Code S...

Page 26: ... 25 15 1 2 16 0 19 0 116 0 Rd 34 x 1 8 20 3 4 20 0 19 0 114 0 Rd 44 x 1 6 25 1 26 0 19 0 127 0 Rd 52 x 1 6 40 32 1 32 0 26 0 147 0 Rd 58 x 1 6 40 1 38 0 26 0 160 0 Rd 65 x 1 6 Dimensions in mm MG diaphragm size 1 Connection type Code 6K Cone spigot and union nut DIN 11851 2 Valve body material Code 40 1 4435 F316L forged body Code 42 1 4435 BN2 forged body Δ Fe 0 5 www gemu group com 26 72 GEMÜ 63...

Page 27: ...80 0 28 0 28 7 24 0 26 0 100 0 19 0 4 40 1 150 0 200 0 200 0 28 0 33 0 26 0 26 0 110 0 19 0 4 Dimensions in mm MG diaphragm size n number of bolts 1 Connection type Code 8 Flange EN 1092 PN 16 form B face to face dimension FTF EN 558 series 1 ISO 5752 basic series 1 length only for body configur ation D 2 Valve body material Code 8 EN GJL 250 GG 25 Code 17 EN GJS 400 18 LT GGG 40 3 PFA lined Code ...

Page 28: ...69 9 15 9 4 25 1 110 0 160 0 19 0 23 0 19 0 19 0 79 4 15 9 4 40 32 1 115 0 180 0 28 0 28 7 24 0 26 0 88 9 15 9 4 40 1 125 0 200 0 28 0 33 0 26 0 26 0 98 4 15 9 4 Dimensions in mm MG diaphragm size n number of bolts 1 Connection type Code 38 Flange ANSI Class 150 RF face to face dimension FTF MSS SP 88 length only for body configuration D Code 39 Flange ANSI Class 125 150 RF face to face dimension ...

Page 29: ...5 88 9 108 0 20 3 4 15 75 15 75 25 0 25 0 12 5 101 6 117 0 25 20 3 4 15 75 15 75 25 0 250 19 0 101 6 117 0 25 1 22 10 22 10 50 5 50 5 19 0 114 3 127 0 40 40 1 34 80 34 80 50 5 50 5 26 0 139 7 159 0 Dimensions in mm MG diaphragm size 1 Connection type Code 80 Clamp ASME BPE face to face dimension FTF ASME BPE length only for body configuration D Code 82 Clamp DIN 32676 series B face to face dimensi...

Page 30: ...oduct Provide precautionary measures against exceeding the maximum permitted pressures caused by pressure surges water hammer CAUTION Use as step Damage to the product Risk of slipping off Choose the installation location so that the product can not be used as a foothold Do not use the product as a step or a foothold NOTICE Suitability of the product The product must be appropriate for the piping ...

Page 31: ...ter Mounting the actuator 7 Re attach or reactivate all safety and protective devices 8 Flush the system 10 5 Installation with threaded sockets Fig 3 Threaded socket NOTICE Sealing material The sealing material is not included in the scope of deliv ery Only use appropriate sealing material 1 Keep thread sealant ready 2 Carry out preparations for installation see chapter Pre paring for installatio...

Page 32: ...3 2 6 5 4 7 pin plug Binder type 693 Pin Signal name 1 Uv 24 V DC supply voltage 2 GND 3 Digital input 1 4 Digital input 2 5 Digital input output 6 Digital output IO Link 7 n c 11 2 2 Connection X2 only for positioner design 1 4 3 2 5 5 pin M12 plug A coded Pin Signal name 1 I U set value input 2 I U set value input 3 I U actual value output www gemu group com 32 72 GEMÜ 639 eSyStep Positioner Cod...

Page 33: ...rol module S5 S6 Default settings Factory default setting Con figured for emergency power supply module Digital input 1 Off Open Closed Safe On Ini tialization Initialization Initialization Digital input 2 Off Open Closed Safe On Ini tialization Off Safe On Digital input output Open Closed Error Error and warning Initialization Error Error Digital output Open Closed Error Error and warning Closed ...

Page 34: ...Q Only with type S0 S5 S6 PLC Set value X Set value X Actual value Y Actual value Y Analogue output Default setting 4 20mA Adjustable 0 20mA 0 10V Analogue input Default setting 4 20mA Adjustable 0 20mA 0 10V Only with type S0 S5 S6 7 pin plug Binder type 693 5 pin M12 plug A coded 1 2 3 4 X2 Switch Consumer Signal direction Power supply 1 3 2 6 5 4 1 4 3 2 5 www gemu group com 34 72 GEMÜ 639 eSyS...

Page 35: ...n via USB master with galvanic isolation Basics When operating the product on a PLC control unit a parameterization via a USB IO Link master is possible at the same time In this case a galvanically isolated USB interface must be used The PC laptop can be used as usual and all peripheral devices can remain connected Connection 1 Connect pin 3 L of the master with pin 2 GND of the product 2 Connect ...

Page 36: ...ials to the product can res ult in excessive compensating currents These can damage the USB interface of the laptop the connected peripheral devices or the USB IO Link master Connection 1 Connect pin 3 L of the master with pin 2 GND of the product 2 Connect pin 4 CQ of the master with pin 6 of the product During IO Link operation pin 6 cannot be evaluated by the PLC control unit as an output signa...

Page 37: ...ts a ground loop and no unexpected high currents can occur via pin 3 L which can damage the master 1 2 3 4 5 24V GND 24V GND 1 2 3 4 5 6 CQ 1 2 3 4 5 L PE PE 7 A C B Item Name A eSyStep B Supply voltage C USB IO Link Master 12 1 4 2 Separate power supply GND connected The IO Link master and the product can also be operated with different power supply sources if the GND of both power supply sources...

Page 38: ...ed Start initialization 2 0 No initialization 1 Start initialization Locate 3 0 Off 1 On Setpoint analog 8 23 Setpoint in the range 0 1000 Device Master Name Bit Values Valve position Open 0 0 Process valve not in Open position 1 Process valve in Open position Valve position Close 1 0 Process valve not in Closed position 1 Process valve in Closed position Operating mode 2 0 Normal operation 1 Init...

Page 39: ... interface Local user interface 0 unlocked 1 locked 0x0D 0 RO Profile characteristics Supported Device Profile IDs Common Application Profile IDs Function Class IDs 0x8000 Device Ident Objects 0x8002 Process Data Mapping 0x8003 Diagnosis 0x8100 Ext Identi fication 0x0E 0 RO Process data input descriptor Data format of input process data 0x00 Bit offset 0x03 Type Length 0x01 DataType BoolT 0x0F 0 R...

Page 40: ... Configure digital in put 2 0 0 Off 1 Open 2 Close 3 Safe On 4 Init 0x4C 1 R W Function digital in output 1 In output 1 Configure digital in puts outputs 2 0 Output open 1 Output close 2 Output error 3 Output Error warning 4 Input init 2 R W Type in output 1 Configure type of di gital inputs outputs 0 0 Push pull 1 NPN 2 PNP 0x4D 0 R W Function digital out put 2 Configure digital output 1 0 Output...

Page 41: ...t Request valve posi tion CLOSED 100 10 0 30 970 3 0 97 0 3 RO Open real Real valve position OPEN 0 4095 4 RO Close real Real valve position CLOSED 0 4095 0x53 1 RO Initialized positions Open Analog value valve position OPEN 0 4095 2 RO Close Analogue value valve position CLOSED 0 4095 3 RO Stroke Read out the analog value for stroke dif ference between OPEN and CLOSED 0 4095 0x55 1 RO Calibrated ...

Page 42: ...0 to 100 0 0xB6 1 R W Stroke limiter Max pos Stroke limiter valve position OPEN 1000 Min Pos to 1000 Min Pos to 100 0 2 R W Min pos Stroke limiter valve position CLOSED 0 0 to Max Pos 0 0 to Max Pos 0xB8 1 R W Set value W input Direction Set value direction set value input 0 0 Rise rising 1 Fall falling 2 R W Type Determine signal in put 1 0 0 to 20 mA 1 4 to 20 mA 2 0 to 10 V 3 R W I min Determin...

Page 43: ...ings Except the index 0x90 settings Drive Sets these are not reset 12 4 2 Data storage index Changes to the parameters are stored in the IO Link master with the Data storage index parameter and restored with a IO Link device identical in construction when replaced To do so the Data storage parameter must be enabled in the Device access locks see Chapter 12 4 3 page 44 parameter The parameters are ...

Page 44: ...storage of parameter data in the IO Link master Local parameterization 0 Enable local parameterization 1 Block local parameterization Local user interface 0 Enable local user interface 1 Block local user interface 12 4 4 Profile Characteristics The Profile Characteristics parameter specifies which DeviceProfileIDs CommonApplicationProfileIDs and FunctionClassIDs are supported Index Sub Index Off s...

Page 45: ...ss data without IODD Index Sub Index Off set Access Rights Length Index name Parameter Type Values 0x0F 0 0 RO 3 byte ProcessData Output Descriptor ArrayT 0x00 0x04 0x01 Description of parameter values Index name Parameter Values Description ProcessData Output Descriptor 0x00 Bit offset 0x04 Type length 0x01 Data type BoolT 12 4 7 Vendor name The manufacturer name can be read out in ASCII format w...

Page 46: ... with the 2 digit version number of the basic assembly and the 2 digit version number of the OPEN CLOSED or positioner assembly Index Sub Index Off set Access Rights Length Index name Parameter Type Values 0x16 0 0 RO 10 bytes Hardware revision StringT Rev XX XX 12 4 12 Firmware revision The software version can be read out with the Firmware revision parameter Index Sub Index Off set Access Rights...

Page 47: ...Index Sub Index Off set Access Rights Length Index name Parameter Type Values 0x24 0 0 RO 1 byte Device Status uint 8 0 2 4 Description of parameter values Index name Parameter Values Description Device Status 0 The valve is operating properly 2 The valve is operated outside the specification 4 The valve is in fault status 12 4 17 Detailed Device Status The detailed device status can be read out w...

Page 48: ...ize used 0 size 0 1 size 1 2 size 2 12 4 19 Function digital inputs The functions of the digital inputs can be configured with the Function digital inputs parameter Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0x4B 1 0 R W 3 bits Function digital in puts Input 1 uint 8 4 0 1 2 3 4 2 8 R W 3 bits Input 2 uint 8 0 0 1 2 3 4 www gemu group com 48 72 GEMÜ 639 ...

Page 49: ...parameter Error Action index 0x4F see Error Action 4 Init Input can be used as an initialization input Input 2 0 Off Input without function 1 Open In case of the corresponding signal the actuator moves in the OPEN direction If the other input Digital Input 1 is configured as Close the actuator stops when the in puts are not actuated If the other input is not configured as Close the actuator moves ...

Page 50: ...ction of Open depends on the setting of the parameter Position Feedback index 0x51 see Actuator po sition feedback page 54 and a correct initialization 1 Output Close Signal is output with the corresponding valve position Detection of Close depends on the setting of the parameter Position Feedback index 0x51 see Actuator po sition feedback page 54 and a correct initialization 2 Output Error Only o...

Page 51: ...alization 2 Output Error Only output error detection 3 Output Error Warning Output error and warnings 12 4 22 Logic digital inputs outputs The inputs and outputs can be inversed with the Logic digital inputs outputs parameters Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0x4E 1 0 R W 1 bit Logic digital inputs outputs Input 1 Boolean 0 0 1 2 1 R W 1 bit In...

Page 52: ...dex Off set Access Rights Length Index name Parameter Type Default Values 0x4F 1 0 R W 2 bits Error action Error action uint 8 2 0 1 2 2 0 R W 10 bits Error time uint 16 1 0 1s 1 1000 0 1s to 100s Description of parameter values Index name Parameter Values Description Error action Error action 0 Hold Actuator remains in the current position in case of an error 1 Open Actuator moves to the OPEN pos...

Page 53: ...ings Inversion of LED col ours 0 Standard LEDs Close green and Open yellow not in versed 1 Inversed LEDs Close yellow and Open green inversed On site initialization 0 Enabled On site initialization see Initialization page 62 activated 1 Disabled On site initialization see Initialization page 62 deactivated Operating mode 0 Operating mode for positioner activated 1 Operating mode for OPEN CLOSE con...

Page 54: ...0 970 3 0 97 0 Request valve position CLOSED Open real 0 4095 Real valve position OPEN Close real 0 4095 Real valve position CLOSED 12 4 26 Initialized positions The analog values of the initialized valve positions can be read out with the Initialized positions parameter Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0x53 1 0 RO 12 bits Initialized positions...

Page 55: ...echan ical end position CLOSED 12 4 28 Analog values Different analog values can be read out with the Analog values parameter Index Sub Index Off set Access Rights Length Index name Parameter Type Values 0x60 1 0 RO 12 bits Analog values Potentiometer uint 16 0 4095 2 16 RO 12 bits Supply voltage uint 16 0 4095 3 32 RO 12 bits Temperature uint 16 0 4095 4 48 RO 12 bits Set value W uint 16 0 4095 D...

Page 56: ...d position CLOSED 12 4 30 Drive sets The force of the actuator can be influenced with the Drive sets parameter when the valve is initialized and during initialization Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0x90 2 8 R W 3 bits Drive sets Force uint 16 1 6 3 16 R W 3 bits Force initialization uint 16 1 6 Description of parameter values Index name Param...

Page 57: ... the D component of the positioner Derivative time 0 to 100 0 to 100 s Set the delay constant of the positioner Dead band 1 250 0 1 25 0 Set the permissible system deviation of the positioner 12 4 32 Open close tight The sealing function can be set for the Open close tight parameter Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0xB2 1 0 R W 16 bits Open clo...

Page 58: ... the control range can be set as stroke limiter with the Stroke limiter parameter NOTICE To use the stroke limiter the close tight function open close tight must be deactivated To do this Open tight must be set to the value 1000 100 0 and Close tight to the value 0 0 0 Index Sub In dex Off set Access Rights Length Index name Parameter Type Default Values 0xB6 1 0 R W 16 bits Stroke limiter Max pos...

Page 59: ... Description Set value W input Direction 0 1 Specify direction of the set value input 0 Rise rising 1 Fall falling Type 0 1 2 Determine signal input 0 0 to 20 mA 1 4 to 20 mA 2 0 to 10 V I min 0 to 40 0 to 4 0 mA Determine minimum value of the current input If the set value is not reached the message Set value too small is is sued I max 200 to 220 20 0 to 22 0 mA Determine maximum value of the cur...

Page 60: ...s The following IO Link events can be transmitted Event Mode Type Code Device Hardware Fault App Disapp Error 0x5000 Motor Unable To Move App Disapp Error 0x8CE0 Device Temperature Over Run App Disapp Warning Error 0x4210 Emergency Power App Disapp Warning 0x5100 Primary Supply Voltage Under Run App Disapp Error 0x5111 Potifail Close App Disapp Warning 0x8CA5 Potifail Open App Disapp Warning 0x8CA...

Page 61: ...imary Supply Voltage Under Run 0x5111 The event occurs if the supply voltage is too low Power supply unit overloaded Check supply Cross section of the supply line is too small Supply line is too long Potifail Close 0x8CA5 The event occurs if a valve po sition is read which can never be achieved in the Close dir ection Fault in valve position detec tion Check valve diaphragm Error when replacing a ...

Page 62: ...zation of the end positions 1 1 Connect supply voltage 2 Hold the magnet briefly 100 ms at the point on the housing cover marked with PROG 1 ð OPEN and CLOSED LEDs flash alternately 3 Valve automatically moves into the OPEN position 4 Valve automatically moves into the CLOSED position 5 Initialization mode is automatically ended 6 The end positions are set 13 1 2 Initialization of the end position...

Page 63: ... erator s guidelines 3 Shut off plant or plant component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate GEMÜ products which are always in the same po sition four times a year 7 If necessary the end position counter User can be reset after maintenance or other changes under parameter Cycle Counter 14 1 Spare parts A 1 18 2 Item Name ...

Page 64: ...phragm pin Recess of compressor 1 Move the actuator A to the closed position 2 Mount the compressor see Mounting the compressor 3 Check if the compressor is fitted in the guides 4 Manually screw new diaphragm tightly into the com pressor 5 Check if the diaphragm boss fits closely in the recess of the compressor 6 If it is difficult to screw it in check the thread and replace damaged parts 7 When d...

Page 65: ...he open position 2 Position actuator A with the mounted diaphragm on the valve body 3 Screw in bolts washers and nuts hand tight ð Fastening elements may vary depending on the dia phragm size and or valve body version 4 Move the actuator A to the closed position 5 Open actuator A approx 20 6 Fully tighten the bolts with nuts diagonally 7 Ensure even compression of the diaphragm approx 10 to 15 ð E...

Page 66: ...l error Product not calibrated Motor does not move Product not initialized Open and Closed flash alternately Temperature error Emergency power operation OPEN position red Emergency power operation CLOSED position red Emergency power operation position unknown red Set value too small Set value too high Maintenance required OPEN position Maintenance required CLOSED position Maintenance required posi...

Page 67: ...r design is not suitable for the operating conditions Use an actuator that is designed for the operating conditions Voltage is not connected Connect voltage Cable ends incorrectly wired Wire cable ends correctly The product doesn t close or doesn t close fully The actuator design is not suitable for the operating conditions Use an actuator that is designed for the operating conditions Foreign matt...

Page 68: ...regu lations environmental protection laws 18 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can be processed only when this note is completed If no return delivery note is included with the product GEMÜ cannot process credits or repair work but will dis...

Page 69: ...cific technical documentation has been compiled in accordance with part B of Annex VII The manufacturer or his authorised representative undertake to transmit in response to a reasoned request by the national au thorities relevant information on the partly completed machinery This transmission takes place Electronically Authorised documentation officer GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz...

Page 70: ...e Service GmbH Number 0035 Certificate no 01 202 926 Q 02 0036 Conformity assessment procedure Module H1 Technical standard used EN 1983 AD 2000 Note for products with a nominal size DN 25 The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001 According to Article 4 Paragraph 3 of the Pressur...

Page 71: ...hat the product listed below complies with the safety requirements of the EMC Directive 2014 30 EU Description of the product GEMÜ 639 Technical standards used Interference resistance DIN EN 61326 1 industrial processes DIN EN 61800 3 Interference emission DIN EN 61800 3 2021 10 20 Joachim Brien Head of Technical Department GEMÜ 639 eSyStep Positioner Code S0 www gemu group com 71 72 21 Declaratio...

Page 72: ...GEMÜ Gebr Müller Apparatebau GmbH Co KG Fritz Müller Straße 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 05 2022 88668314 ...

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