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GEA T.VIS E-20, Operating Instruction

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GEA T.VIS E-20 Operating Instruction Download Page 85

8

Operation and control

8.1

Safety precautions

Dangerous situations during operation can be avoided by safety-conscious and

proactive behaviour of the personnel.
For operation, the following principles apply:

•

Monitor the component during operation.

•

Safety devices must not be changed, removed or taken out of service. Check

all safety devices at regular intervals.

•

All guards and hoods must be fitted as intended.

•

The installation location of the component must always be properly ventilated.

•

Structural changes to the component are not permitted. Report any changes

to the component immediately to the person in charge.

•

Always keep danger zones clear. Do not leave any objects in the danger

zone. Only allow persons to enter the danger zone when the machine is de-

energized.

•

Regularly check that all emergency stop devices are working correctly.

Operation and control

Safety precautions

430BAL013985EN_6

 

25.04.2023

85

Summary of Contents for T.VIS E-20

Page 1: ...Control and feedback systems GEA T VIS E 20 Operating instruction Translation from the original language 430BAL013985EN_6...

Page 2: ...or reduced to an electronic medium of machine readable form without the express permission of GEA Tuchenhagen GmbH LEGAL NOTICE Word marks The designations T VIS VARIVENT ECOVENT STERICOM VESTA und LE...

Page 3: ...y of Care 19 2 3 Special terms of use 20 2 4 Ambient and process temperatures 21 2 5 Avoidance of electrostatic charge 22 2 6 Subsequent changes 23 2 7 IP Protection classes 23 2 8 General safety inst...

Page 4: ...proof Butterfly Valve T smart 9 64 6 6 4 Mounting to ECOVENT Valves N_ECO and W_ECO 66 6 6 5 Mounting to VESTA Valve H_A M 68 6 6 6 Mounting to Valve N_ E or W_ E or STERICOM Valve 70 6 6 7 Fitting to...

Page 5: ...ap 101 11 Alarms 102 11 1 Malfunctions and remedies 102 12 Decommissioning 103 12 1 Safety instructions 103 12 2 Disposal 103 12 2 1 General notes 103 13 Spare parts list control top T VIS E 20 104 14...

Page 6: ...430BAL013985EN_6 6 25 04 2023...

Page 7: ...duct Your personal safety and the safety of the product can only be ensured if you act as described in the Operating Instructions Store the Operating Instructions in such a way that they are accessibl...

Page 8: ...e to avoid the hazard Notice Warning Damage to Property Failure to observe the warning can result in serious damage to the component or in the vicinity of the component The arrow identifies a precauti...

Page 9: ...flowcomponents gea com www gea com General Information Contact 430BAL013985EN_6 25 04 2023 9...

Page 10: ...ications EN IEC 60079 0 2018 EN 60079 11 2012 EN 60079 31 2014 EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 TRGS 727 2016 01 Remarks The notified body UL International Demko A S has carried out an EC t...

Page 11: ...arks The named body of UL International Demko A S has carried out an EC type examination and issued the following certificate UL 21 ATEX 2348X The ATEX instructions including the intended use and safe...

Page 12: ...plicable harmonized standards in particular Other applied standards and technical specifications EN IEC 61000 6 2 2019 DIN EN 61000 6 4 2011 09 DIN EN 61326 1 2013 EN 62026 2 2013 Remarks The above me...

Page 13: ...ndards in particular EN IEC 61000 6 2 2019 DIN EN 61000 6 4 2011 09 Other applied standards and technical specifications DIN EN 61326 1 2013 EN 62026 2 2013 Remarks The standards stated have been take...

Page 14: ...lied standards and technical specifications EN IEC 60079 0 2018 EN 60079 11 2012 EN 60079 31 2014 TRGS 727 2016 01 Remarks The notified body UL International Demko A S has carried out an UK type exami...

Page 15: ...national Demko A S has carried out a UK type examination and issued the following certificate UL 21 UKEX 2718X The UKEX instructions including the intended use and safety instructions defined therein...

Page 16: ...tion of hazardous substances RoHS Applicable harmonized standards in particular Other applied standards and technical specifications EN IEC 61000 6 2 2019 EN IEC 61000 6 4 2011 09 DIN EN 61326 1 2013...

Page 17: ...ces RoHS Applicable harmonized standards in particular EN IEC 61000 6 2 2019 EN IEC 61000 6 4 2011 09 Other applied standards and technical specifications EN IEC 61326 1 2013 EN IEC 62026 2 2013 Remar...

Page 18: ...T VIS E 20 can be equipped with up to three solenoid valves The T VIS E 20 is able to control a maximum of two process valves by simultaneous actuation of a maximum of two solenoid valves With T VIS E...

Page 19: ...r safe operation over the life of the component Be sure to read these Operating Instructions carefully and ensure that the measures described here are observed The operator s duty of care includes pla...

Page 20: ...me a source of ignition in low relative humidity applications 30 humidity if the surface is relatively free of surface contaminants such as dirt dust or oil Information on protection against ignition...

Page 21: ...ure must not be exceeded The T VIS E 20 control top mounted on valves as described in chapter 6 6 is installed with a defined distance to the valve process housing and to the piping systems The permis...

Page 22: ...g surface of the T VIS E 20 flush with the mounting surface of the valve actuator Both components are clamped by two half rings The instructions on the warning sign of the T VIS E 20 must be observed...

Page 23: ...ion and are prefixed to the code numbers Position of the digit Explanation 1 digit Protection against solids 6 Dust tight 2 digit Protection against humidity 6 Protected against powerful water jets 7...

Page 24: ...the valve unless the process plants have been emptied and depressurised Observe the accident prevention regulations and all local regulations 2 8 2 Environmental Protection Harm to the environment can...

Page 25: ...se the work Only allow specially trained personnel to carry out work on an explosion protected installation When working on explosion protected installation observe the standards DIN EN 60079 14 for g...

Page 26: ...of the component Sound knowledge in the following areas Mechanical equipment Electrical equipment Pneumatic system Authorization with regard to safety engineering standards to carry out the following...

Page 27: ...electronics or result in data loss Do not carry out any welding work in the vicinity of the control top or make sure electronics are properly protected 2 12 1 Electrostatically Endangered Components a...

Page 28: ...the power supply and secure it against inadvertently being switched back on again Only allow a qualified electrician to carry out any work on the electrical power supply Check the electrical equipmen...

Page 29: ...e including 2 sensors 6 Screw in plug connection 63 Solenoid valves 7 Cap 65 Control plate blind plate 8 Pneumatic block 15 Clamp connection 21 Sound absorber 21 1 Throttle optional 24 Cable gland The...

Page 30: ...tting of the opening velocity of the main stroke The permanent magnet on the switch bar 1 is fragile and must therefore be protected against mechanical impact Magnetic fields can delete data carriers...

Page 31: ...in the cap of the control top the light emitting diodes arranged on the sensor module can be seen even if the cap is closed The 2 differently coloured LEDs allow visualization of the main functions of...

Page 32: ...e electrical and pneumatic connections are installed correctly Observe the general instructions regarding ESD protection 3 2 5 Safety Air Exhaust Installation Position To provide protection against ex...

Page 33: ...stallation position of the vent plug E2 must never be pointing vertically upwards 3 2 6 Openings of the outer housing to the outside atmosphere The cable gland 24 and the silencer 26 are sealed connec...

Page 34: ...g gear and slings for transporting the package units control tops Observe the pictograms on the package The synthetic materials of the control tops are susceptible to breaking Take care when transport...

Page 35: ...vere explosions Technical data and special operating conditions must be observed 5 1 Type plate The type plate is used to uniquely identify the control top Fig 8 Fig 9 Example for control top type pla...

Page 36: ...fting of the double disk for the external air connection of an air air actuator or an external process valve retrofittable Y2 L 3 solenoid valves Y1 Y2 Y3 16 Feedback 2 2 digital feedback signals 17 T...

Page 37: ...ing tables 5 2 1 ATEX UKEX IECEx and CCCEx designations and associated technical data The following technical data and restrictions must be taken into account for use in ATEX UKEX IECEx and CCCEx appl...

Page 38: ...precautions are required to reduce the risk from electrostatic discharge See installation operating instructions When used for a Group III dust application the surface of the housing may be affected...

Page 39: ...lation of the unit is permitted only in a vertical position Technical data Ambient and process temperatures Do not exceed the permissible ambient temperature The T VIS E 20 control tops mounted on val...

Page 40: ...specification of the electrical wiring The maximum cable length and dimensions must be considered based on the following cable parameters Designation Description Configuration of the electrical wirin...

Page 41: ...4 512 177 Technical data Designation Description Type 24 VDC BATX10 1 1 4 12 VDC BATX10 2 1 4 Nominal and supply voltage UV 12 VDC or 24 VDC 10 Operating currents per solenoid valve 12V DC per solenoi...

Page 42: ...00 T5 30 120 0 9 negligible negligible 12 600 T4 30 210 1 6 negligible negligible 12 600 T5 30 120 0 9 negligible negligible Ci and Li do not include the capacitance inductance of cables to and from T...

Page 43: ...ass 6 recommended Water content Quality class 4 max dew point 3 C If the component is operated at a higher altitude or at low ambient temperatures the dew point must be adjusted accordingly Oil conten...

Page 44: ...leaning agents with high surface tension reduction and or when using high pressure cleaners we recommend using the optional IP69k protection class 5 3 Accessories Accessories must be ordered separatel...

Page 45: ...ch a f 12x13 408 034 Jaw wrench a f 14x17 408 045 Jaw wrench a f 20 Jaw wrench a f 22 408 039 Jaw wrench a f 24x27 408 040 Jaw wrench a f 25 408 268 Screw driver Torx 10 IP Screw driver Torx 20 IP Plu...

Page 46: ...Ex ia IIIC T200 80 T200 90 T200 95 T200 100 T200 115 T200 120 T200 135 T200 140 C Da IECEx IMQ 21 0012X Ex ia IIC T6 T5 T4 Ga Ex ia IIIC T200 80 T200 90 T200 95 T200 100 T200 115 T200 120 T200 135 T20...

Page 47: ...afety devices of the component may not work effectively during installation Reliably secure sections of the plant which have already been connected against inadvertently being switched on Locking scre...

Page 48: ...ated filter optional supply air throttle N not available Y1 Air connection for external main stroke connection with plug 23 23 Plug Control air pressure can be present at the plugs for the air connect...

Page 49: ...2 Air connection for lifting the valve disk Y3 Air connection for lifting the double disk or for the main stroke of an external process valve 23 Plug Control air pressure can be present at the plugs f...

Page 50: ...ical and non certified level The conditions of use in chapter 2 3 must be observed Fig 16 Control top standard variant in IP 66 E1 Exhaust air of the main stroke Y1 sound absorber or exhaust air throt...

Page 51: ...y activated at the same time It must be ensured that there can be no simultaneous control of the actuator or the lifts at the same process valve 6 4 Electrical connections Danger To satisfy the UL req...

Page 52: ...the terminals K in the control top according to the wiring diagram Use wires with end ferrules max 1 5 mm2 3 Secure the cable in the cable gland with a torque of 2 5 Nm 6 4 2 Specification for electr...

Page 53: ...owing terminal strip assignment must be observed in relation to the order code External connection solenoid valves Order code Terminal strip TE20 N 2 E E X TE20 R 2 E E X V1 V1 TE20 I 2 E E X V1 V1 an...

Page 54: ...nnection sensor L brown wire S2 Sensor S2 Internal connection sensor L blue wire R2 Feedback R2 External connection feedback sensor S2 R2 Feedback R2 External connection feedback sensor S2 Solenoid va...

Page 55: ...sage permanent light valve in idle position non actuated position Light emitting diode B LED B Colour yellow Message Permanent light valve in end position actuated position Assembly and installation E...

Page 56: ...trol module separating barrier for connection of one intrinsically safe solenoid valve each in potentially explosive areas The two sensors in the sensor module must be supplied with a NAMUR voltage of...

Page 57: ...uit and to earthed parts is at least 3 mm The distance between different intrinsically safe circuits is at least 6 mm The length of the stripping must not exceed 5 mm Execution of the connection of ex...

Page 58: ...to different valves This chapter describes how the control top is installed and removed on actuators of different valve types Observe the following notes when doing so Notice The installation of the c...

Page 59: ...om the switch bar The intended installation to avoid electrostatic charge must be observed Failure to observe the intended installation may result in serious explosions due to electrostatic hazards Th...

Page 60: ...rement Pay attention not to kink the air hoses when mounting the control top Carry out the following steps 1 Check that the switch bar 1 is firmly in place If necessary tighten at 1 2 using an a f 13...

Page 61: ...Fig 23 6 Carry out commissioning see Chapter 7 Page 74 Done Assembly and installation Mounting the control top to different valves 430BAL013985EN_6 25 04 2023 61...

Page 62: ...nst impact stress Notice Magnetic fields resulting from the permanent magnet on the switch bar Magnetic fields can delete data carriers and affect or destroy electronic or mechanical components Protec...

Page 63: ...or 6 Tighten the half rings 15 and screws 39 to a torque of 1 Nm 0 7 lbft 7 Align the pneumatic and electrical connections in accordance with the valve block configuration 8 Close the air connection Y...

Page 64: ...anical components Protect the components against the magnetic fields from the switch bar Carry out the following steps 1 Screw the switch bar 1 into the actuator A and tighten using a jaw wrench a f 1...

Page 65: ...Fig 27 6 Carry out commissioning see Chapter 7 Page 74 Done Assembly and installation Mounting the control top to different valves 430BAL013985EN_6 25 04 2023 65...

Page 66: ...riers and affect or destroy electronic or mechanical components Protect the components against the magnetic fields from the switch bar Carry out the following steps 1 Complete the T VIS mounting base...

Page 67: ...lock configuration As the air is guided inside the T VIS control module B connection A 4 2 on the actuator is closed Fig 29 6 Carry out commissioning see Chapter 7 Page 74 Done Assembly and installati...

Page 68: ...fields from the switch bar Carry out the following steps 1 Complete the T VIS mounting base 198 with O rings 29 101 and a plain bearing 202 Fig 30 Fig 31 2 Screw the mounting base 198 into the actuato...

Page 69: ...connect the air connection Y1 on the control top to connection A4 2 on the actuator with an air hose L 8 Carry out commissioning see Chapter 7 Page 74 Done Assembly and installation Mounting the contr...

Page 70: ...rriers and affect or destroy electronic or mechanical components Protect the components against the magnetic fields from the switch bar Carry out the following steps 1 Complete the T VIS mounting base...

Page 71: ...que of 1 Nm 7 Align the pneumatic and electrical connections in accordance with the valve block configuration Internal air guiding is not possible on these valve types Therefore connect the air connec...

Page 72: ...fields resulting from the permanent magnet on the switch bar Magnetic fields can delete data carriers and affect or destroy electronic or mechanical components Protect the components against the magn...

Page 73: ...nnection A 4 2 on the actuator to the air hose L 6 Connect the pneumatic hose or 2 3 hoses for valves with seat lifting in accordance with the hose connection diagram for the valve 7 Carry out commiss...

Page 74: ...e control top into operation Make sure all connections are properly established The safety devices for the control top must be complete fully functional and in perfect condition Check the function bef...

Page 75: ...sk lifting Y3 double disk lifting Done 7 4 Service Function If maintenance must be conducted on a process valve that is fitted with a control top T VIS E 20 the valve core must be pulled out of the ho...

Page 76: ...nment of spindle A B to sensor S1 S2 depends on the electrical connection of the sensors at the terminal strip The connection is determined by the valve actuation spring closing or spring opening and...

Page 77: ...he valve spring closing Assignment Sensor 1 LED colour Spindle S1 Green A S2 Yellow B 1 see wiring diagram at the terminal strip Valve is not actuated Adjusting sensor S1 Carry out the following steps...

Page 78: ...urse curve LED brightness Move the valve to the actuated end position see Control top with solenoid valves page 26 Adjusting sensor S2 Carry out the following steps 1 Loosen lock nut M5 S2 1 using jaw...

Page 79: ...opening valves This chapter describes the adjustment of the sensor for the following valves VARIVENT ECOVENT STERICOM valves except valve type U for actuator selection A or NO rest position of the val...

Page 80: ...sor S1 S2 Sensor S2 Internal connection sensor L brown wire S2 Sensor S2 Internal connection sensor L blue wire Sensor S2 S1 Sensor S1 Internal connection sensor L brown wire S1 Sensor S1 Internal con...

Page 81: ...Y2 Pilot valve Y2 Internal connection solenoid valve L red wire Y2 Pilot valve Y2 Internal connection solenoid valve L black wire Solenoid valve Y3 Y3 Pilot valve Y3 Internal connection solenoid valve...

Page 82: ...spindle B into the upper area in accordance with Fig 35 LED A may light up during this and must go out again after the upper switching edge 5 has been passed Attention Sensor S1 must be moved from the...

Page 83: ...t be moved from the top into the detection range 3 3 Move sensor S2 into the detection range 3 of the target by turning it to the right clockwise until the yellow LED B starts to light up slightly ora...

Page 84: ...Fig 42 X signal curve sensor Y current course curve LED brightness Start up 430BAL013985EN_6 84 25 04 2023...

Page 85: ...rvals All guards and hoods must be fitted as intended The installation location of the component must always be properly ventilated Structural changes to the component are not permitted Report any cha...

Page 86: ...which are not aggressive towards synthetic materials and the sealing materials used and which are non abrasive Regular cleaning should be carried out to prevent the accumulation of dust on the surfac...

Page 87: ...aintenance and repair the following principles apply Observe the intervals specified in the maintenance schedule Only qualified personnel may carry out maintenance or repair work on the component The...

Page 88: ...ork may only be started once any residual energy has been discharged Disconnect all power and utility lines Markings e g on lines must not be removed Do not climb on the component Use suitable access...

Page 89: ...ction to the base 5 and in the sensor module terminal strip 43 7 Cap nut of the cable gland 24 1 8 Screw connection between cap 7 and base 5 9 Check the housing for mechanical damage 10 Plug 23 Checki...

Page 90: ...connection 39 and remove the clamp ring 15 2 Pull the control top vertically off the valve LED A green then goes out Done 10 3 2 Dismantling the Control Top into its Components 10 3 2 1 Variants of t...

Page 91: ...Danger to life Switch off the voltage supply and the control air before removing the control top Carry out the following steps 1 Undo the 3 screws 25 of the cap 7 and remove the cap 7 from the base 5...

Page 92: ...a result of long switch on time and high ambient temperature Risk of burns from the solenoid valve Allow to cool before dismantling Carry out the following steps 1 Disconnect the cables of the solenoi...

Page 93: ...e all screws 57 with washers 18 3 Remove the sensor module 43 from the base 5 Sensor module is removed 10 3 2 5 Removing the pneumatic block Requirement If only O rings 42 and 55 are to be changed sol...

Page 94: ...dust protection Make sure that the connections are tightened to the defined torque Hint Assembly is done in reverse order Tighten the screws and connections as indicated in the table No Designation Ti...

Page 95: ...5 Nm 23 Plug 24 Cable gland 2 5 Nm 26 Sound absorber 2 0 Nm Carry out the following steps 1 Fit the screw in push in connector 6 sealing plug 23 and locking screw 22 according to the markings on the...

Page 96: ...21 646 92 Fig 51 Carry out the following steps 1 Fit the 6 O rings 42 into the base 5 2 Fit the O ring 55 3 Fitting the pneumatic block 8 First tighten screw 57 1 then screw 57 2 tightening torque 1 5...

Page 97: ...is mounted Done 10 4 4 Mount solenoid valves and valve plates Requirement Note the assignment of cables between pilot valve and sensor module connect pilot valve Y1 to terminal Y1 Y1 Only use the sol...

Page 98: ...he valve plates are mounted Done Fig 54 10 4 5 Connect internal wiring Connection of internal intrinsically safe circuits The internal intrinsically safe circuits must be connected to the terminal str...

Page 99: ...e function of the terminal strip Intrinsically safe circuit Terminal strip Designation Functional description Sensor S1 S1 Sensor S1 Internal connection sensor L brown wire S1 Sensor S1 Internal conne...

Page 100: ...er 21 26 or exhaust air throttle 21 1 types specified in chapter Technical data Do not grease these spare parts before fitting them Fig 55 Caution On VARIVENT actuators with a vent hole in the actuato...

Page 101: ...sure that the O ring 53 is firmly in the groove Caution Make sure that the screws 25 are tightened with 2 Nm Carry out the following steps 1 Carefully position the cap 7 with the light guide dome 7 1...

Page 102: ...he power supply mixed up Check the electrical connections for correct wiring After connecting the power supply the valve in end position status yellow is indicated immediately Yellow Actuation via pro...

Page 103: ...the storage conditions see Chapter 4 Page 34 12 2 Disposal 12 2 1 General notes Dispose of the component in an environmentally safe manner Observe the statutory waste disposal regulations applicable a...

Page 104: ...is subject to the applicable certification Accordingly and especially for safety reasons individual spare parts are only available for selected components In the event of need for repair or spare part...

Page 105: ...69 922 369 23 Sealing plug 6 0 PP GF30 922 281 922 281 922 281 24 Cable gland HSK K EX Active M20x1 5 l 9 20 C to 85 C with O ring PA6 NBR 508 919 508 919 508 919 26 Sound absorber G1 4 MS CV 933 174...

Page 106: ...369 922 369 23 Sealing plug 6 35 PP GF30 922 280 922 280 922 280 24 Cable gland HSK K EX Active M20x1 5 l 9 20 C to 85 C with O ring PA6 NBR 508 919 508 919 508 919 26 Sound absorber G1 4 MS CV 933 1...

Page 107: ...to reduce the opening speed main stroke connection with screw in plug connection pos 6 63 Pilot valve 12VDC EX incl seal 10 to 50 C PA POM NBR70 512 177 for use in control top T VIS E 20 with electric...

Page 108: ...14 Dimension sheet control top T VIS E 20 Fig 58 Dimension sheet control top T VIS E 20 430BAL013985EN_6 108 25 04 2023...

Page 109: ...Y2 Y3 E1 E2 and P refer to the Operating Instructions Control Top T VIS E 20 X supply voltage electric actuation and feedback Z View without hood Dimension sheet control top T VIS E 20 430BAL013985EN_...

Page 110: ...Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629...

Page 111: ...Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages AF Specifications for the size of spanners w...

Page 112: ......

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