3.7.2 Input/output over current protection and wire sizing
The cabling of the UPS system has to be sized according to the UPS power rating.
Sizing of circuit breakers, fuses and cables for
Input Utility
,
Output Load
and
Battery
must meet the
requirements of local and national electrical codes.
Before connecting the UPS, verify that the
Utility Voltage and Frequency
, the
Output Load Voltage and
Frequency
and
Battery Data
(cells number, floating voltage, autonomy) are according to the required
specifications.
Output load configuration may be such that one phase may carry a load current at 100% of that
phases maximum current rating while the other two phases run at 0% or any combination in between.
Ensure that the load does not consist of any equipment that may require high starting currents such as
electric motors, laser printers, etc.
This may cause the UPS to occasionally go into
Bypass
due to overload conditions
To choose the correct input fuses or circuit breaker, consider the available
short-circuit current
of the
system up-stream.
Choose the correct fuse or breaker using current data shown in the chart and the appropriate NEC
code.
The ratings indicated in the following chart do not consider any
line voltage drop
.
In case of optional input transformer the input protective devices should be sized to allow the
transformer magnetization inrush current.
Caution when using
four-pole circuit breakers
as protection.
A potential problem exists for situations with
non-linear loads
:
The neutral current could be greater than the phase currents.
The three-phase
Utility
power supply must be symmetrical with respect to ground, due to the existence
of voltage surge protection devices inside the UPS.
NOTE !
If you use ELCB breaker (Earth Limiting Circuit Breaker) to protect the input
connections, consider the high leakage current generated by the noise suppression
capacitors.
If these ELCB breakers are strictly necessary, we suggest using the largest type
suitable for non-linear current and for delayed operations.
To ensure coordination when the UPS is configured for
Separate Bypass
and
Rectifier Inputs
, special care
must be taken in choosing the
fuse or circuit breaker ratings
installed in the output distribution circuits.
Protective devices on the output of the UPS should be coordinated with the
Bypass Input
circuit
protection.
Due to the relatively low short circuit capability of the UPS inverter, a short circuit in the load will cause
an immediate transfer to
Bypass
.
The largest fuse or circuit breaker in the output distribution should be rated at no more than 60% of the
rating of the protective device supplying the
Bypass
line.
If circuit selectivity is required while the load is fed from the inverter (
Bypass Utility
not available), the
largest fuse or circuit breaker should be rated at no more than 20% of the UPS output current rating.
Modifications reserved
Page 18/40
OPM_SGS_ISG_M22_M30_2US_V010.doc
Installation Guide
SG Series 225 & 300 UL S2
