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Nuova Via di Piano Comprensorio Vulcano 

Sesto San Giovanni, MI 20099 Italy 

Tel. 02-24105.001 

 

IS 2653 GB

 

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6 Months 

 

 

1 Year 

 

When plant is off 

 

 

Table 2 – Composite insulator maintenance plan 

 
 
Visual inspection: 

 
Carefully  check  that  the  composite  insulators  sheds  do  not  show  any  mechanical  damages  and  significant 
tracking or erosion due to electrical stress. 
Visually evaluate also the pollution status and identify the areas of concentrated contamination. 
Take  note  of  the  position  of  the  areas  of  evidences,  to be carefully analysed and taken under control during 
future inspections. In case of evidence of incipient erosion / tracking, plan an immediate washing action. 
 
 

UV camera and infrared examination: 

 
Scan  all  the  surface  of  the  composite  insulators  with  an  UV  camera  to identify possible areas of intense UV 
emissions on the sheds, on the toroids and the incoming line cables. To perform this test, the camera must be 
properly set in order to avoid false signals and background noise. 
 
In  addition,  an  infrared  scan  on  the  line  terminal  and  the  incoming  cables  can  reveal  incipient  hot  spots 
phenomenon that can evolve into a serious damage on the electrical connection and then of the bushing itself. 
In case of significant variation of the UV and IR emission, plan the following actions: 
 
UV emission:  Immediate  washing  action  on  the  interested  part,  in  the  meanwhile  control  all  electrical 
connections. 
IR emission: 

Immediate control of all electrical connections. 

 
 

Wettability: 

 
The hydrophobicity of the composite insulator can be checked by following the methodology described in IEC 
TS 62073 – 2003 Guidance on the measurement of wettability on insulator surfaces. 
The simplest way to assess the wettability is the Method C - Spray method. 
 
Wettability level up to WC4 is acceptable for normal operation. In case of further degradation of wettability level 
(WC5 and WC6) proceed with an accurate washing and drying and then repeat the test. 
If wettability remains low but there are no evidences of tracking or erosion keep the bushing in operation but 
follows the intensive maintenance plan of 

Table 3

 
 
 
 
 
 
 

Summary of Contents for PWS

Page 1: ...any name udated 07 07 2016 AF LP 3 Storage and transport conditions updated 22 08 2016 AF LP IS 2653 GB GE Proprietary Information Class III Confidential Export Controlled U S Government approval is r...

Page 2: ...3 Storage conditions 6 4 Technical characteristics 6 5 Bushing preparation and installation 7 5 1 Controls at the arrival 7 5 2 Bushing unpacking 8 6 Gas SF6 characteristics and gas filling instructi...

Page 3: ...oltages above 1000V 2 Safety In this document important safety requirements are highlighted by the word CAUTION and important operative instructions are evidenced by the word NOTE This manual must be...

Page 4: ...ersonnel involved in wall bushing assembly All problems detected during the bushing installation must be reported to the Foreman and to GE Grid Solutions RPV Supervisor The bushing is a pressurized de...

Page 5: ...nt of the crate during the transport it is responsibility of the transport company to carefully fix it on the vehicle by suitable retain systems like ropes synthetic pulling bands or any other method...

Page 6: ...ed and tested in accordance with the IEC 62199 and IEC 60137 standard Each section is based on A composite insulator with silicone sheds The internal shielding arrangement An internal aluminium tube c...

Page 7: ...the arrival Before proceeding with the unpacking operation it is necessary to perform the following controls Check the wooden crate status Check the external visual impact recorder s Open the crate a...

Page 8: ...upports and it is locked by locking belts Additional intermediate belts support the composite insulator to a wooden structure Figure 4 Bushing crate inside view Figure 5 Bushing inside the crate top v...

Page 9: ...ow the steps indicated into the provided erection and installation manual IS 2654 GB Figure 7 Example of bushing extraction and lifting CAUTION The two composite insulators are protected by a PE plast...

Page 10: ...ium Supplier The minimum requirement is that the characteristics will be in accordance with the data listed in the GE RPV limits column The gas filling must be performed with an equipment that prevent...

Page 11: ...e up to 0 2 MPa abs 1 bar gauge Pressure must be directly measured on the gas density monitors installed on the bushing flange Check all the gas seals for leakages with a suitable SF6 leak meter devic...

Page 12: ...the DILO machine check that the machine set up is for gas filling and that the connecting pipe is full of SF6 In the case of direct filling from the bottle check that the bottle is effectively charged...

Page 13: ...ation on the scale is expressed in MPa absolute referred to a gas temperature of 20 C This means that the instrument converts the gas density into a value of pressure referred to 20 C independently fo...

Page 14: ...pair procedure is described into the component manual see reference in the summary prepared for the specific wall bushing The composite manufacturer can provide a repairing kit and also a technical su...

Page 15: ...the camera must be properly set in order to avoid false signals and background noise In addition an infrared scan on the line terminal and the incoming cables can reveal incipient hot spots phenomenon...

Page 16: ...Gas valves electrical equipment and connecting cables When plant is off Clean the cubicle Check for gas leaks Check functionality of pressure gauge and DILO Type valves Check terminal blocks wiring ca...

Page 17: ...ect the closure cap and the fixing screws CAUTION Do not remove the closure cap and do not touch the disk when the bushing is filled with gas An explosion of the disk could be very dangerous Gas densi...

Page 18: ...lectric terminals Copper silvered Dismount and recycle Toroids Aluminium Dismount and recycle Internal electrostatic shields Aluminium Dismount and recycle Transport supports Aluminium Recycle the alu...

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