GE Monogram ZBD5600 Technical Service Manual Download Page 9 | Manualshive

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3.1 GENERAL SPECIFICATIONS

3.1.1 Control System

3.1 1.1 Electronic Controller - 8 buttons

Used on 5700 & 5900 models. The controller has eight
surface mounted switches.

The control switches are:

Rinse & Hold Fast Wash

Normal Wash

Super Wash

Heated Dry

Water Temp Delay Start

Clear

Ten surface mounted green LED’s illuminate and display the
actual wash, water temperature and delay mode.

Five surface mounted green LED progress indicators illumi-
nate and display the actual wash mode as follows:

Pre-Wash

Wash

Rinse

Dry

Clean

Each of the five green LED’s is also utilized within the fill time
mode to display the fill time in seconds. All off board
components are triac controlled, except the wash motor
relay and the heating element for heating & drying which are
also relay controlled.

3.1.1.2 Switch- Power Select- Rotary 5 position

Used on the 5600 model.

5 position switch with 45° indexing.

240/125VAC, 16A.

Double pole, double throw.

Silver contact studs.

Electrical connection - 1/4" Quick Connect male terminals.

The “

Off” position is vertical with “Normal” on the left and

“

Boost” on the right.

3.1.1.3 Timer - Electromechanical

Used on the 5600 model.

120VAC, 60Hz, 16A.

Type - Soft-set rotary self-indexing control not “push/pull” on/
off.

Hollow shaft - 3/32" diameter bore.

A push rod is required for manual advance operation.

Electrical connection - 1/4" Quick Connect male terminals
located on PCB.

Type timer drive motor - synchronous.

Resistance of windings 1.9K @ 68°F.

Rated input - 15mA.

3.1.2 Water Circulating System

3.1.2.1 Wash Motor Capacitor

370VAC, 60Hz, 15µF.

Type - metallized Polypropylene.

Electrical connection - 2 x 1/4" x 1/32" Quick Connect
terminals.

For usage 120V, 60Hz @ 185°F

3.1.2.2 Water Capacities

The water solenoid inlet valve is rated at a nominal 1.25 US
gallons per minute. There are five possible fill time settings
for electronic models: 75, 80, 90,100, 110. There are two
settings for electromechanical models: 80 & 100 seconds.
The factory default setting of 80 seconds results in a nominal
fill of 1.17 to 1.95 US gallons subject to supply water
pressure.

Water consumption: 6.0 US gallons (electronic models on
fast wash)

Water consumption: 5.0 US gallons (rotary models on fast
wash)

Actual program selected will vary water consumption.

Stainless Steel Tub capacity: 2.91 US gallons (sump capac-
ity overfill level)

3.1.2.3 Solenoid Water Inlet 60Hz

Operating Supply Pressure Range:

- Static Hot: 20 psi minimum – 120 psi maximum

Maximum inlet supply water temperature - 160°F

Nominal delivery flow rate from valve - 1.25 US gallons per
minute.

120VAC, 60Hz.

Solenoid resistance 750/950 ohms

Electrical connection - 2 x 1/4" x 1/32" Quick Connect
terminals.

3.1.2.4 Drain Pump

Rated Input - 30W, 0.25A, 120VAC, 60Hz.

Resistance of Field Winding @ 68°F - 35 ohms ±10%.

Insulation - Class F.

Nominal RPM - 3000, 2 pole motor.

Motor temperature protector field winding - 338°F trips open.

Outlet nozzle equipped with non-return flap valve.

Nominal Discharge Rate - 3.96 - 5.28 US gallons/minute @
3.25 Ft/head.

3.0 SPECIFICATIONS

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Summary of Contents for Monogram ZBD5600

Page 1: ...g GE Consumer Service Training TECHNICAL SERVICE GUIDE ZBD5900 ZBD5700 ZBD5600 Dishwashers ...

Page 2: ... Overfill Spillway 46 5 2 24 Undersump Overfill Float and Microswitch Assembly 47 5 2 25 Undersump Overfill and Microswitch Assembly Removal Reinstall 48 5 2 26 Pressure Switch 49 5 2 27 Capacitor Wash Motor 49 5 2 28 Pressure Switch Capacitor and Fill Time Switch Mounting Bracket 50 5 2 29 Thermostat Over temperature 50 5 2 30 Heating Element 51 INDEX 5 2 31 Water Inlet Solenoid Valve 52 5 2 32 D...

Page 3: ...program knob Hinge Spring Leveling feet Adjustable height and depth kick panel Hinge Spring Leveling feet Adjustable height and depth kick panel 1 1 1 Rotary Model 5600 Power select Knob ZBD5900 has a FULL Stainless Steel Door Panel ZBD5700 has a separate control escutcheon with the door panel beneath it ...

Page 4: ...es Yes Super Wash Yes Yes Yes OPTIONS Boost Yes Yes Yes Delay Start No Yes Yes Sanitemp No Yes Yes Heated Dry Yes Yes Yes FEATURES Place Settings 10 10 10 Interior Light No Yes Yes Overfill Protection Yes Yes Yes UPPER BASKET Height Adjustable Levels 2 2 2 Fold Down Cup Rack 4 4 4 Glass Wire Fixed 1 1 1 Glass Wire Adjustable 1 1 1 LOWER BASKET Fold Down Racks Yes Yes Yes Largest Plate inches 12 2 ...

Page 5: ...ctor 8 Door hinge Spring and Push Rod Guide 9 Thermostat Boost 5600 only 10 Thermostat Normal 5600 only 11 Pressure Switch 12 Fill Time Switch 5600 only 13 Wash Motor Capacitor 1 2 3 5 7 24 13 4 6 8 9 10 21 23 20 19 11 12 22 18 17 14 16 15 5600 Model 5700 5900 Models 14 Overfill Spillway 15 Undersump Overfill Collector 16 Undersump Collector Float 17 Sump 18 Drain Pump 19 Over temperature Thermost...

Page 6: ...o Filtration These models have a 4 level micro filtration stainless steel filtering system Level 1 Drain Cup Filter Level 2 Perforated Stainless Steel Filters Level 3 Micro mesh Barrel Filter Level 4 Recuperative By pass Filter Lower Spray Arm ...

Page 7: ... Solenoid Inlet Valve 2 Collector 3 Pressure Switch 4 Sump Water Inlet 5 Wash Pump water inlet via sump 6 Wash Pump 7 Wash Pump water outlet to upper spray arm 8 Wash Pump water outlet to lower spray arm 9 Wash Pump water outlet to By pass Filter 10 Various lower spray arm water jets 11 Lower spray arm water jets to By pass Filter 12 Recuperative By pass Filter 13 Drain Pump water inlet via sump 1...

Page 8: ...ing out any service work When electrical power is required to be connected for diagnosis or test purposes disconnect the power immedi ately after use When carrying out tests on unit ensure that high voltages do not come into contact with low voltage circuit Do not operate unit with any panels removed other than the kick panel and front panel At the beginning and or end of each service procedure th...

Page 9: ...mer drive motor synchronous Resistance of windings 1 9K 68 F Rated input 15mA 3 1 2 Water Circulating System 3 1 2 1 Wash Motor Capacitor 370VAC 60Hz 15µF Type metallized Polypropylene Electrical connection 2 x 1 4 x 1 32 Quick Connect terminals For usage 120V 60Hz 185 F 3 1 2 2 Water Capacities The water solenoid inlet valve is rated at a nominal 1 25 US gallons per minute There are five possible...

Page 10: ...mally Open Silver CAD oxide contacts Electrical connection 2 x 1 4 Quick Connect terminals 3 1 3 5 Switch Light Models 5700 5900 only 240V 120VAC 5A Circuit normally Open Electrical connection 2 x 1 4 Quick Connect terminals 3 1 3 6 Switch Fill System 125V 250VAC 16A UL approved Model 5600 only Temperature 248 F Fixing Mounting snap in Contacts silver Electrical connection 1 4 silver plated brass ...

Page 11: ...Clamp Poles 3 marked A N E 380V 16A from 3 x 0 03inch to 5 x 0 06inch2 Housing self extinguishing black polyamide Temperature Rating 257 F Metal Parts Zinc Passivated Steel 3 1 4 3 Interior Lamp Models 5700 5900 only 120VAC 60 Hz Lamp Globe 120V 15W max B15 Electrical Connections 2 x 3 16 Quick Connect terminals Lamp Housing 21 4 x 0 08 pitch buttress right hand thread Ring gasket seal incorporate...

Page 12: ...time They are from top to bottom Pre wash Wash Rinse Dry and Clean 4 1 2 Electromechanical Rotary 5600 Models The Monogram 5600 model is fitted with a soft set rotary self indexing timer which has a detent mechanism to index the timer control knob to the start position of a wash program Six detent positions from the 12 o clock position form the actual programs as follows Rinse Hold Super Wash Norm...

Page 13: ...lay Buzzer Test 4 2 2 1 To access the Display Buzzer Test Mode the following buttons must be pressed in sequence Heated Dry Fast Wash Super Wash Heated Dry Fast Wash with the door closed 4 2 2 2 All indicator LED s will illuminate together with the buzzer sounding and then each indicator LED will illuminate individually in the following sequence 1 Pre Wash 2 Wash 3 Rinse 4 Dry 5 Clean 6 Rinse Hold...

Page 14: ...fault codes the following buttons must be pressed in sequence Heated Dry Fast Wash Super Wash Heated Dry Water Temp 4 2 4 2 The fault codes if any are recorded will then be displayed by flashing the relevant program option LED s Pressing the Clear button will clear the retained fault codes from the memory and the power board control PCB will be in standby mode with all LED s OFF 4 2 4 3 Fault Indi...

Page 15: ... fill time If under the MIN marking increase the fill time 4 3 FILL TIME MENU This section deals specifically with diagnosis of the fill menu for electronic 8 button models and for the rotary model For self diagnosis where the relay triac output test permits outboard components to be energized and tested accord ingly refer to Section 4 2 Electronic 8 Button Model 5700 5900 Self Diagnosis to carry ...

Page 16: ...ected to a low pressure water supply 4 3 2 1 Water fill level and selection Once the dishwasher is fully connected run it through a complete Rinse and Hold cycle to ensure it is emptying and filling correctly For low water pressure situations run the Rinse and Hold cycle 3 times Halfway through the final Rinse and Hold cycle pause the dishwasher and check the water level inside the dishwasher If t...

Page 17: ...ve circuit highlighted Important Check all wiring connections before reconnecting to supply Three functions occur with the microswitch in the COM to NO continuity circuit and are listed accordingly A circuit is connected to the drain pump through wire G2 D In this mode the drain pump will run continuously A further function is activated where the wire B7 D provides an active supply to the drain te...

Page 18: ...e electronic power control board PCB Wire B7 D not attached to the drain pump terminal L Open circuit of drain pump field windings resistance 35 Circuit Diagram Watch Dog circuit for drain mode Important Check all wiring connections before reconnecting to supply ohms 10 must be present Neutral wire XN D not attached to the N terminal of the drain pump Wire XN D not connected to N terminal of the m...

Page 19: ...itch A circuit is provided to the electronic power control board PCB through the pressure switch contacts 1 to 2 empty position The function is to input to the controller that the pressure switch is sensing an empty condition of the tub It also provides an input to the power control board PCB where the pressure switch in the satisfied position contact 1 to 3 open senses water within the tub Switch...

Page 20: ...isfied position contacts 1 to 3 are open No wire is connected to terminal 3 of the pressure switch The controller senses the open circuit and advances the program The actual head of water present from the bottom of the load collector to the Y connection of the pressure switch hoses actuates the pressure switch diaphragm This results in a satisfied condition i e contacts 1 to 3 reading an open circ...

Page 21: ...Neutral circuit which in the COM to NC position open the switched neutral circuit and hence prevents the operation of the above components NOTE The NO terminal of the door microswitch is connected to a wire marked E2 S which connects to the detergent and rinse aid dispenser terminal You should remove the wire from the detergent and rinse aid dispenser if the control panel is removed to access the ...

Page 22: ... minute will occur before any electrical components operate Ensure the Off Normal Normal Heat Boost Boost Heat is set in one of the four ON selections The control is the main active supply into the dishwasher At the start of any program the drain mode is energized to ensure the tub is empty prior to energizing the fill circuit The dishwasher is equipped with a fill time system hence the tub must b...

Page 23: ...llows 4 5 2 1 PRE DRAIN MODE step 3 A pre drain will operate as a mandatory function at the start of a program prior to the timed fill of 80 seconds default or a selected time fill of 100 seconds as per the fill time switch The pre drain mode has two main control circuits illustrated in the wiring diagram below Circuit Diagram Pre Drain Mode 40 Seconds Step 3 ...

Page 24: ...ssible by engaging the fill time switch which is located behind the electrical access panel refer to section 5 1 With the fill time switch engaged the total fill time is 100 seconds The timer control will then advance the initial 80 second step to the additional second step of 20 seconds The Fill Circulate mode 80 seconds has three main control circuits illustrated in the wiring diagram Circuit Di...

Page 25: ...al 1 6 US Gallons If it was found that the water level was below the min marking on the lower spray arm support the fill time switch should be engaged to select the 100 seconds fill time On this basis the action of the cam closing the contacts for the fill time of 20 seconds would in effect allow a total of 100 seconds fill time Refer to the circuit diagram Step 5 below for the additional 20 secon...

Page 26: ...d with rust residue Faulty water inlet solenoid valve Faulty blocked pressure switch or pressure switch hose then the dishwasher will operate according to the following steps Cycle selected The drain mode will operate The timer motor will advance via the timer wash cam The 80 second fill circulate step is selected The timer motor will advance via the timer wash cam The wash motor will operate via ...

Page 27: ...es THIS IS NORMAL However this could be interpreted by the customer as sticking on cycle The 400 seconds circulate mode has two main control circuits Timer motor circuit 400 seconds During the 400 second wash time period the timer motor has a direct circuit from the ON OFF circuit within the timer control Wash motor circuit 400 seconds The wash motor will operate for the 400 second wash period of ...

Page 28: ...ressure switch in the empty mode continuity between No 1 and No 2 terminals to advance the timer control through the 40 second drain mode If any of the following conditions occur Drain hose blocked at sink Drain hose kinked Drain pump won t pump motor runs impeller damaged and the pressure switch has continuity between No 1 and No 3 terminals sensing that the tub has water present then the drain p...

Page 29: ...se the reduction in water level and reset to the No 1 to No 2 continuity conditions Following the 40 second drain pump operation the timer motor advances the timer control to the end of cycle position wherein the Rinse program is completed 4 5 3 Super Wash Program The Super Wash program consists of a total of 32 steps of the timer control The initial step starts at step 10 as a drain mode which is...

Page 30: ...hermostat timer motor to advance for 20 seconds Within Step No 13 if either the thermostat or pressure switch are not satisfied the dishwasher will remain on this step in the circulate mode 4 5 3 2 CIRCULATE HEAT T 20 step 22 SELECTED WITH Boost Heated Dry If the Normal program is selected the timer control will provide the following steps Step 15 Drain 40 seconds Step 16 Fill circulate 80 seconds...

Page 31: ... Boost option 142 F step 22 timer advance A temperature rise will cause the high thermostat black dot to close the circuit between the two terminals and provide a circuit to the timer control terminal 12B From terminal 12B the circuit is through the High Temp contacts on the timer control and then directly to TM on the timer motor Advancement of the timer motor will occur for 20 seconds to complet...

Page 32: ...o the water in the overfill collector operating the microswitch by the float The drain pump is rated at a capacity of 3 96 5 28 US gallons per minute 39 3 8 head therefore the overfill condition within the tub of approximately 2 91 3 17 US gallons will be reduced from the overfill spillway level in several seconds NOTE The overfill collector must be emptied by a service technician when repairing a...

Page 33: ...ion the fill time switch should be engaged to increase the fill time To check the fill time run the dishwasher on the Rinse Hold program three times and check the water level If the water level is not between the MAX MIN marks on the lower spray arm support as shown in section 4 3 then the fill time switch will need to be engaged Refer to section 5 1 to access the fill time switch ...

Page 34: ...ustable kick panel forward to remove Reinstallation of the adjustable kick panel to the dishwasher may require the kick panel to be disassembled if access to the tabs is restricted To disassemble remove the fixing screws The tabs need to be pulled out while pushing the kick panel in to allow both adjustable arms to be engaged with the ratchet pawls 5 1 2 Electrical Access Panel Removal 5 1 2 1 Rem...

Page 35: ...ss steel screws fitted to each side of the door to enable the door panel to be withdrawn from the stainless steel door liner While removing the six stainless steel screws ensure the door panel is supported to prevent paint damage It is suggested to leave one central screw loose and in place for support while removing the three stainless steel screws on the other side of the door 5 2 2 3 To remove ...

Page 36: ...eel screws on each side of the door 5 2 3 4 Lift the door panel clear The control components will remain on the door panel but give access to both internal and external components NOTE The wiring harness will restrict movement of the door panel 5 2 3 5 Reassemble the dishwasher in reverse order 5 2 3 5 Operate and test the dishwasher before leaving Internal cross brace Two screws on lower return e...

Page 37: ...trol Board PCB Electronic Models 5700 5900 5 2 5 1 Remove relevant door and control panels For doors refer to section 5 2 2 for 5700 model and section 5 2 3 for 5900 model For control panels refer to section 5 2 4 Carrier panels and dress panels refer section 5 2 6 NOTE Carrier and dress panel removal and reinstallation are similar for both electronic models 5 2 5 2 The power control board PCB has...

Page 38: ...2 5 9 Upon completion of the transfer of the Quick Connect terminals to the power control board PCB check and establish that the loom numbering code section 6 3 conforms to each relative terminal marking on the power control board PCB 5 2 5 10 Fold the sides of the drip sheets inward and fold the long wrap at the top of the carrier panel to the bottom of the power control board PCB 5 2 5 11 Apply ...

Page 39: ...Door Handle Door Handle Cover Plate Refer to the text of the Model 5600 for removal reinstallation of the door handle door handle cover plate 5 2 7 Door Hinge Spring and Push Rod Guides Fixed Guide Compression Spring Push Rod Lower Pivot Point Hinge plate NOTE The compression spring fitted to built in models has a brown paint mark designating the application is for a stan dard metal door A yellow ...

Page 40: ...e both push rod springs prior to removal of the stainless steel door liner from the dishwasher Remove 2 screws from each side 5 2 8 1 Remove door panel Section 5 2 2 for 5600 5700 Models 5 2 3 for 5900 Model 5 2 8 2 Remove the door hinge springs and push rod guides Section 5 2 7 5 2 8 3 Remove the four stainless steel Phillips head countersunk screws from the side flanges with the door in the open...

Page 41: ...tainer on each end of the tub gasket 5 2 9 4 With both ends of the tub gasket positively posi tioned in the retainer press down onto the block molded section of the tub gasket at one end to maintain its position and start to feed the tub gasket into the retainer 5 2 9 5 The tub gasket has three ribs molded into the side face of the gasket and extends the full length of the tub gasket As the tub ga...

Page 42: ...pper Venturi Housing Bottom upside down Support Washer Upper Venturi Top Upper Venturi Top fitted to the top of the upper venturi housing and has a fitted support washer The upper venturi top should be prevented from rotating when removing the upper spray arm Upper Venturi Bottom fitted to the bottom of the upper venturi housing and attached to the upper venturi top collet and four barb clips A le...

Page 43: ...nturi Assembly Disassembly In general practice the upper venturi assembly will not need to be disassembled except to replace the teflon support washer after a considerable service life or perhaps damage to the left hand thread of the upper venturi bottom from misuse or cross threading 5 2 11 1 Stand the upper venturi assembly upside down on a flat surface or bench top 5 2 11 2 Insert two wide blad...

Page 44: ...the upper basket feed pipe and spray nozzle removed from the tub Feed Pipe Spray Nozzle 5 2 16 Load Collector Positioning lug bracket Load collector nut Hinged flap to vent tub Hose nozzles Circular rubber gasket 5 2 14 4 Slide the rail guides out and clear from the wheel guides 5 2 14 5 Remove the wheel guide axles as shown below 5 2 14 6 Ensure the stainless steel cup washer which houses the rub...

Page 45: ...hutoff The load collector is positioned on the right hand side of the tub and provides a water fill into the tub through the circular vented load collector nut The load collector nut is threaded into the body of the load collector and holds the load collector on the exterior surface of the tub A rubber circular gasket fitted to an annular recess in the body of the load collector as shown at right ...

Page 46: ... The drain cup filter is located on the left hand side of the perforated stainless steel wash filter which is held in the base of the tub by the locking action of the drain cup filter 5 2 17 1 To remove twist the two vertical handles in a counter clockwise direction rotate the drain cup filter and lift to remove 5 2 17 2 To replace reverse the procedure making sure the drain cup filter locks into ...

Page 47: ...sump 5 2 21 3 Reassemble the dishwasher in reverse order 5 2 22 Perforated Stainless Steel RH Side Wash Filter 5 2 22 1 To remove the RH side perforated stainless steel wash filter first remove the lower spray arm and the recu perative by pass filter then remove the lower spray arm support Section 5 2 21 5 2 22 2 The RH side perforated stainless steel wash filter can now be lifted out NOTE A breat...

Page 48: ...2 A kitchen sponge or similar absorbent cloth can be used to remove the water from the overfill collector 5 2 24 3 With a small screwdriver or similar tool gently lift the lever of the microswitch upwards to raise the round styrene float from the bottom surface of the overfill collector 5 2 24 4 Using a sponge or absorbent cloth clear the water remaining under the styrene float to ensure the float...

Page 49: ...supply at main or dishwasher shutoff 5 2 25 1 Refer to Section 5 1 for access to the undersump overfill and microswitch assembly 5 2 25 2 Lift the overfill collector clear as shown below Overfill microswitch Overfill spillway Undersump overfill float Overfill collector 5 2 25 3 The microswitch is held to the sump moulding by a split headed captive pin retainer Refer to the picture below of the spl...

Page 50: ...asher in reverse order CAUTION Test for water leaks before leaving 5 2 26 6 Operate and test the dishwasher before leaving 5 2 27 Capacitor Wash Motor CAUTION Switch off electrical power supply and turn off water supply at main or dishwasher shutoff 5 2 27 1 Refer to section 5 1 to gain access to the wash motor capacitor Wash motor capacitor 5 2 27 2 Compress the detent spring mounting and push th...

Page 51: ...itch Mounting Bracket CAUTION Switch off electrical power supply 5 2 28 1 Refer to section 5 1 to access the pressure switch capacitor or fill time switch 5 2 28 2 To access the pressure switch capacitor and fill time switch mounting bracket retaining screw remove the capacitor from the assembly Refer to section 5 2 27 for removal of the wash motor capacitor 5 2 28 3 The photo shows the single hex...

Page 52: ...30 4 Unscrew the second mounting stud nut 5 2 30 5 Remove the retaining clamp plate from the mount ing stud and the two cold pins of the heating element 5 2 30 6 If the dishwasher is on its back with the base panel removed during this repair it is recommended for safety to remove both door hinges springs and push rod guides before opening the door to remove the heating element from the tub Refer t...

Page 53: ...n hose double coil hose clamp with a pair of hose clamp pliers from the pump outlet nozzle as shown below Remove the molded drain hose elbow from the pump outlet The molded elbow of the drain hose has two offset slots in the end face of the elbow which engage with the offset lugs on the pump cover outlet This feature is to index the drain elbow hose into the correct angle and position it in relati...

Page 54: ...ounting through a short hose connected to the sump outlet with appropriate hose clamps To remove the wash motor pump assembly from the dishwasher proceed as follows CAUTION Switch off electrical power supply and turn off water supply at main or dishwasher shutoff 5 2 33 1 Refer to section 5 1 to access the wash motor pump 5 2 33 2 Disconnect the four pin wash motor pump recep tacle from the wiring...

Page 55: ... detachable neoprene mounting support strap which is attached to a hook located on the left hand rear chassis panel On the rear diecast end shield of the wash motor are support hooks The two lower holes of the triangular mounting support strap are attached to those hooks to support the wash motor Refer to the photo above which has the rubber triangular mounting support strap removed to clearly sho...

Page 56: ...r Phillips head screws which hold the pump cover to the pump plate and wash motor flanged diecast end shield 5 2 34 5 Lift clear the pump cover and the neoprene O ring which seals the pump cover to the pump plate 5 2 34 6 The pump impeller must be removed to access the removal of the pump plate 5 2 34 7 To remove the impeller from the shaft insert a screwdriver into the opposite end diecast end sh...

Page 57: ...ent replace both the impeller and pump cover rotary seal Ceramic face of impeller 5 2 35 4 Fit the impeller to the right handed threaded pump shaft Rotate the impeller and compress the rotary bellows seal until the rotor of the wash motor starts to rotate with the impeller 5 2 35 5 Insert a screwdriver into the opposite end of the die cast end shield air cooling vent and lock the blades of the coo...

Page 58: ...the rectangu lar recess and drawing the non return flap valve from the sump base plate as shown below NOTE The square flat face of the non return flap valve must seat upon the annular valve face of the sump base plate The non return flap valve 5 2 37 4 Reassemble the dishwasher in reverse order 5 2 37 5 Operate and test the dishwasher before leaving 5 2 36 Sump 5 2 36 1 Refer to section 5 1 to gai...

Page 59: ...ior lamp assembly is a reversal of removal and dismantling of the lamp body and holder assembly 5 2 38 9 Reassemble the dishwasher in reverse order CAUTION Test for water leaks before leaving 5 2 38 10 Operate and test the dishwasher before leaving 5 2 38 Interior Light 5700 5900 Models only NOTE The 5600 model Rotary Control is not fitted with an interior light CAUTION Switch off electrical power...

Page 60: ...end and pretension the end of the clip to hold the thermistor The end of the thermistor protrudes through the mounting clip by 1 4 to 3 8 Thermistor 1 4 to 3 8 5 2 39 5 Reassemble the dishwasher in reverse order 5 2 39 6 Operate and test the dishwasher before leaving 5 2 40 Control Panel Assembly 5600 model CAUTION Switch off electrical power supply 5 2 40 1 Remove the six Phillips head countersun...

Page 61: ...trol knob can then be removed by pulling the knob straight towards you and removing it from the timer control shaft 5 2 41 2 To reinstall the timer control knob align the four flutes of the timer control shaft with the four slots in the timer control knob and push the timer control knob onto the shaft securely NOTE The nylon shaft of the timer control has three large flutes positioned at twelve o ...

Page 62: ... RH Side 5600 model CAUTION Switch off electrical power supply 5 2 45 1 Remove control panel Section 5 2 40 timer control knob Section 5 2 41 and power select knob Section 5 2 42 5 2 45 2 Removal of the dress panel RH side is similar in procedure to the dress panel LH side Unlatch the two bottom clips which hold the dress panel RH side to the carrier frame and lift clear Control panel RH side cove...

Page 63: ...and snip the retaining wire tie from the body of the microswitch 5 2 48 2 Slide the tip of a small screw driver between the microswitch and the surface of the carrier panel With a pair of needle nose pliers insert a tip of the pliers into the adjacent mounting hole of the carrier panel Position the other tip of the pliers on the microswitch top retainer clip and carefully release the retainer clip...

Page 64: ... of the timer control NOTE On the top right corner of each white nylon block connector is a small rectangular locator 3 16 long by 3 32 wide The locator is used to identify the top of the block connector Ensure each locator is to the top face of the timer control Remove 2 screws Nylon blocks marked accordingly 5 2 49 Door Lock Microswitch Lever 5600 5700 5900 Models CAUTION Switch off electrical p...

Page 65: ...t Switch 5600 Model CAUTION Switch off electrical power supply 5 2 51 1 To remove the power select switch first remove the control panel assembly Section 5 2 40 5 2 51 2 Remove the power select knob Section 5 2 42 5 2 51 3 Remove the 9 16 hexagon flat nut from the power select switch 5 2 51 4 Lift clear the rotary control switch with the wiring harness attached to the terminals Switch removed 5 2 ...

Page 66: ...nting bracket section 5 2 28 5 2 52 2 Remove the two wires from the terminals of the thermostat as shown below 5 2 52 3 Unscrew the appropriate thermostat from the projection welded stud approximately five turns as shown below Unscrew control thermostat from stud 5 2 52 4 Lift the thermostat clear from the dishwasher 5 2 52 5 The wires connected to both thermostats are identified as follows Thermo...

Page 67: ...hich is also used to mount the wash motor capacitor and pressure switch To remove the fill time switch proceed as follows CAUTION Switch off electrical power supply NOTE Ensure the orientation of the switch position within the bracket remains the same when replaced 5 2 53 1 Refer to section 5 1 to gain access to the fill time switch 5 2 53 2 Compress the detent spring with a pair of needle nose pl...

Page 68: ...lenoid F Overfill Microswitch G Element H Light L Pressure Switch P Detergent Dispenser S Light Microswitch U Wash Pump W Terminal Block X Earth Terminal Device Code E Active Terminal Device Code A Neutral Terminal Device Code N Frame Earth EE Microswitch Connections Common Pin 1 Normally Open Pin 2 Normally Closed Pin 3 6 0 WIRING PROGRAM INFORMATION ...

Page 69: ...57585960 5253545556 4748495051 6162636465 C C C C T T FILLVALVE FAST WASH PUMP DRAIN PUMP HEATER DISPENSER Program time min 1 2 3 14151617181920 34353637 213233 3839 50515253 4546474849 4041424344 54 C C C C C T T FILLVALVE RINSE LEGEND WASH PUMP DRAIN PUMP HEATER DISPENSER Program time min 1 2 3 4 5 6 7 8 C PROGRAM SPECIFICATIONS FOR G E MONOGRAM DISHWASHER CONTROLS PROGRAM 1 1 SUPERWASH 149 158 ...

Page 70: ...69 6 5 Wiring Diagram 5700 5900 Models Important Check all wiring connections before reconnecting to supply ...

Page 71: ...70 6 4 Sequence Chart 5600 Model ...

Page 72: ...71 6 5 Wiring Diagram 5600 Model Important Check all wiring connections before reconnecting to supply ...

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