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GEK-34055 

·transit.  If  injury  or  damage  resulting  from  rough  handling  is  evident,  file  a  damage  claim  at  once  with 

the  transportation  company  and  promptly  notify  the  nearest  General  Electric  Apparatus  Sales  Office. 

Reasonable  care  should  be  exercised  in  unpacking  the  relay  in  order  that  none  of  the  parts  are  in-

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ed  or  the  adjustments  disturbed. 

If  the  relays  are  not  to  be  installed  immediately,  they  should  be  stored  in  their  original  cartons  in 

a  place  that  is  free  from  moisture,  dust,  and  metallic  chips.  Foreign  matter  collected  on  the  outside,  of 

the  case  may  find  its  way  inside  when  the  cover  is  removed  and  cause  trouble  in  the  operation  of  the  relay. 

ACCEPTANCE  TESTS 

Immediately  upon  receipt  of  the  relay,  an  INSPECTION  AND  ACCEPTANCE  TEST  should  be  made  to  ensure  that 

no  damage  has  been  sustained  in  shipment  and  that  the  relay  calibration  has  not  been  disturbed.  If  the 

examination  or  test  indicates  that  readjustment  is  necessary,  refer  to  the  section  on  SERVICING. 

These  tests  may  be  performed  as  part  of  the  installation  on  acceptance  tests  at  the  discretion 

of  the  user.  Since  most  operating  companies  use  different  procedures  for  acceptance  and  installation 

tests,  the  following  section  includes  all  applicable  tests  that  may  be  performed  on  these  relays. 

VISUAL  INSPECTION 

Check  the  nameplate  stamping  to  ensure  that  the  model  number  and  rating  of  the  relay  agree  with  the 

requisition. 

Remove  the  relay  from  its  case  and  check  that  there  are  no  broken  or  cracked  molded  parts  or  other 

sig;1s  of  physical  damage,  and  that  all  the  screws  are  tight. 

MECHANICAL  INSPECTION 

1.  There  should  be  no  noticeable  friction  when  the  disk  is  rotated  slowly  clockwise.  The  disk  should 

return  by  itself  to  its  rest  position. 

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Make  sure  the  control  spring  is  not  deformed  nor  its  convolutions  tangled  or  touching. 

The  armature  and  contacts  of  the  seal-in  unit  as  well  as  the  armature  and  contacts  of  the  instantaneous 

unit  should  move  freely  when  operated  by  hand;  there  should  be  at  least  1/32"  wipe  on  the  seal  in 

contacts. 

4.  The  targets  in  the  seal-in  unit  and  in  the  instantaneous  unit  must  come  into  view  and  latch  when 

the  armatures  are  operated  by  hand  and  should  unlatch  when  the  target  release  lever  is  operated. 

5.  Make  sure  that  the  fingers  and  shorting  bars  agree  with  the  internal  connections  diagram. 

CAUTION: 

EVERY  CIRCUIT  IN  THE  DRAWOUT  CASE  HAS  AN  AUXILIARY  BRUSH.  IT  IS  ESPECIALLY  IMPORTANT  ON  CURRENT 

CIRCUITS  AND  OTHER  CIRCUITS  WITH  SHORTING  BARS  THAT  THE  AUXILIARY  BRUSH  BE  BENT  HIGH  ENOUGH  TO  ENGAGE 

THE  CONNECTING  PLUG  OR  TEST  PLUG  BEFORE  THE  MAIN  BRUSHES  DO.  THIS  WILL  PREVENT  CT  SECONDARY  CIRCUITS  FROM 

BEING  OPENED.  SEE  FIGURE  1. 

DRAWOUT  RELAYS 

GENERAL 

Since  all  drawout  relays  in  service  operate  in  their  cases,  it  is  recommended  that  they  be  tested 

in  their  cases  or  an  equivalent  steel  case.  In  this  way,  any  magnetic  effects  of  the  enclosure  will  be 

accurately  duplicated  during  testing.  A  relay  may  be  tested  without  removing  it  from  the  panel  by 

using  a  12XLA13A  test  plug.  This  plug  makes  connections  only  with  the  relay  and  does  not  disturb  any 

shorting  bars  in  the  case.  The  l2XLA12A  test  plug  may  also  be  used.  Although  this  test  plug  allows 

greater  testing  flexibility,  it  requires  C. T.  shorting  jumpers  and  the  exercise  of  greater  care,  since 

connections  are  made  to  both  the  relay  and  the  external  circuitry. 

POWER 

GENERAL 

All  alternating  current  operated  devices  are  affected  by  frequency.  Since  non-sinusoidal  waveforms 

can  be  analyzed  as  a  fundamental  frequency  plus  harmonics  of  the  fundamental  frequency,  it  follows  that 

alternating  current  devices  (relays)  will  be  affected  by  the  applied  waveform. 

Therefore,  in  order  to  properly  test  alternating  current  relays  it  is  essential  to  use  a  sine  wave 

current  and/or  voltage.  The  purity  of  the  sine  wave  (i.e.  its  freedom  from  harmonics)  cannot  be 

Jressed  as  a  finite  number  for  any  particular  relay,  however,  any  relay  using  tuned  circuits,  R-L  or 

RC  networks,  or  saturating  electromagnets  (such  as  time  overcurrent  relays)  would  be  essentially  affect-

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Summary of Contents for IAC77A

Page 1: ...C77B FORM 800 AND UP IAC78A FORM 800 AND UP IAC78B FORM 800 AND UP TIME OVERCURRENT RELAYS GEK 34055C Supersedes GEK 340558 GENERAL ELECTRIC w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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Page 3: ...TANEOUS UNIT 9 SETTING THE INSTANTANEOUS UNIT 9 PICK UP TESTS 10 TARGET AND SEAL IN UNIT 10 PICK UP AND DROPOUT TEST 10 INSTALLATION TESTS 10 TIME OVERCURRENT UNIT 10 TARGET AND SEAL IN UNIT 10 INSTANTANEOUS UNIT 11 PERIODIC CHECKS AND ROUTINE MAINTENANCE 11 TIME OVERCURRENT UNIT 11 INSTANTANEOUS UNIT 11 TARGET AND SEAL IN UNIT 11 CONTACT CLEANING 11 SYSTEM TEST 11 SERVICING 11 TIME OVERCURRENT UN...

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Page 5: ...elays for interphase faults residually connected can be utilized for single phase to ground faults Use of a is advantageous because it can be adjusted to provide more sensitive protection on connections for applying these relays are shown in Figures 14 and 15 A separate relay separate ground relay ground faults Typical In the application of IAC77 and 78 relays with automatic reclosing devices the ...

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Page 7: ...s up it raises a target into view which latches up and remains exposed until released by pressing a button beneath the lower left corner of the cover The instantaneous unit is a small hinge type unit which may be mounted on the front to the right of the shaft of the time overcurrent unit Its contacts are normally connected in parallel with the contacts of the time overcurrent unit and its coil is ...

Page 8: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 9: ... 0 4 0 5 0 6 0 7 0 8 0 10 0 12 0 15 0 RATING 10 0 1 1 0 12 0 13 0 15 0 17 0 18 0 19 0 20 0 20 0 20 0 INSTANTANEOUS UNIT The instantaneous unit has a double wound coil for operation on either one of two ranges Any setting obtained in the lower range series connected is doubled within 3 when the unit is connected for high range operation parallel connected The instantaneous unit has a continuous rat...

Page 10: ... w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 11: ...TABLE VII TAP 0 2 2 0 D C RESISTANCE 10 OHMS 7 0 13 MIN OPERATING AMPERES 0 25 0 2 2 0 CARRY CONT AMPERES 0 3 3 0 CARRY 30 AMPS FOR SEC 0 03 4 0 CARRY 10 AMPS FOR lSEC l 0 25 30 0 60 HZ IMPEDANCE OHMS 52 0 0 53 If the tripping current exceeds 30 amperes an auxiliary relay should be used the connections being such that the tripping current does not pass through the contacts or the target and seal i...

Page 12: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 13: ... 0 007 0 006 0 33 20 0 160 0 LOW 20 0 0 015 0 008 0 017 0 010 0 009 0 008 0 43 HIGH 40 0 0 004 0 002 0 004 0 002 0 002 0 002 0 10 Low means two windings connected in series High means two windings connected in parallel See Internal Connections diagram for additional information CHARACTER STICS Pick up of these relays is defined as the current required to close the contacts from the 0 5 time dial p...

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Page 15: ...d be at least 1 32 wipe on the seal in contacts 4 The targets in the seal in unit and in the instantaneous unit must come into view and latch when the armatures are operated by hand and should unlatch when the target release lever is operated 5 Make sure that the fingers and shorting bars agree with the internal connections diagram CAUTION EVERY CIRCUIT IN THE DRAWOUT CASE HAS AN AUXILIARY BRUSH I...

Page 16: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 17: ...ctory to close its contacts from any time dial position at a minimum current within five per cent of the tap setting The unit resets at 85 percent of the minimum closing value PICKUP TEST Set the relay at the 0 5 time dial position and 2 0 amp tap Using the test connections of Figure 13 the main unit should close its contacts within 2 of tap value current l 96 2 04 amp TIME TEST Set the relay at t...

Page 18: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 19: ...he time dial to the ZERO TIME DIAL POSITION 1 Increase the current slowly until the seal in unit picks up See Table XI Move the time dial away from the ZERO TIME DIAL position the seal in unit should remain in the picked t up position Decrease the current slowly until the seal in unit drops out See Table XI TABLE XI TAP PICK UP DROPOUT CURRENT CURRENT 0 2 0 15 0 195 05 OR MORE 2 0 1 50 1 95 55 OR ...

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Page 21: ...he Installation Section INSTANTANEOUS UNIT Check that the Instantaneous Unit picks up at the desired current level as outlined in the Acceptance Test Section TARGET AND SEAL IN UNIT 1 Check that the unit picks up at the values shown in Table XI 2 Check that the units drops out at 30 or more of tap value CONTACT CLEAN lNG For cleaning relay contacts a flexible burnishing tool should be used This co...

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Page 23: ... setting is within the limits shown above Then set at 1 2 T D S and restore pick up by adjusting the resistor Compensation should be rechecked after the resistor adjustment With the contacts just open check the current required to just close the contacts on each of the other taps This current should be within 3 of tap value With the time dial at No 10 time setting and the tap plug in the 2 amp tap...

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Page 25: ...should close with feeler gage in place TARGET AND SEAL IN UNIT Check steps 1 and 2 as described under Instantaneous Unit To check the wipe of the seal in unit insert a 0 012 inch feeler gage between the plastic residual of the armature and the pole piece with the armature held closed Contacts should close with the feeler gage in place RENEWAL PARTS It is recommended that sufficient quantities of r...

Page 26: ... w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 27: ...GAG ING AUXILIARY BRUSH CONNECTING PLUG TRAVELS Y4 INCH BEFORE ENGAGING THE MAIN BRUSH ON THE TERMINAL BLOCK FIG 1 8025039 CROSS SECTION OF DRAWOUT CASE SHOWING POSITION OF AUXILIARY BRUSH 14 P ___ __ ____ ___ w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 28: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 29: ..._ j JRUCTIONS TIME AMPERES INSTANTA1 1EOUS UNIT ADJUSTABL CORE TIME DIAL i ll DISK AND SHAFT INSTANTANEOUS TYPE I CYCLES UNIT MA IN STATIONARY BRUSH AND CONTACT ASSEMBLY MAGNET FIG 2 8041298 TYPE IAC77 800 SERIES RELAY REMOVED FROM CASE FRONT VIEW 15 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 30: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 31: ... UNIT RANGE SELECTOR LEADS GEK 34055 e FIG 3 8041297 TYPE IAC77 800 SERIES RELAY REMOVED FROM CASE REAR VIEH 16 0 CRADLE CAPACITOR w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 32: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 33: ... SI T SI r 5 2 6 SHORT FI NGERS FIG 4 01 65A7758 0 TYPE IAC77A 800 SERIES RELAY INTERNAL CONNECTIONS FRONT VIEW 17 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 34: ... w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 35: ...S UNIT B t V 7 NOTE INST UNIT CONNS lSHOWN ARE FOR LOW RANGE OPERATIO FOR HIGH RA NGE OPERATION CONNECT B 0 TO TERMI NAL 5 4 C 6 TO TERMINAL 7 FIG 5 0246A2200 l TYPE IAC77B 800 SERIES RELAY INTERNAL CONNECTIONS FRONT VIEW 18 l f w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 36: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 37: ...NIT T SI Sl 1 5 2 6 SHORT Fl NGER FIG 6 0165A7781 0 TYPE IAC7RA 800 SERIES RELAY INTERNAL CONNECTIONS FRONT VIEW 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 38: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 39: ...Sl TARGET SEAL IN NOTE INSTANTANEOUS UNIT CONNECTIONS SHOWN ARE FOR LOW RANGE OPERATION FOR HIGH RANGE OPERATION CONNECT 8 0 TO TERMINAL 5 A 1C TO TERMINAL 7 FIG 7 0246A2286 l TYPE IAC78B 800 SERIES RELAY INTERNAL CONNECTIONS FRONT VIEW 20 1 i j t w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 40: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 41: ...2 4 GEK 34055 OPERATING TIME RANGE FOR ANY PICKUP SETTING 6 MULTIPLES OF PICK UP FIG 8 K 6306872 5 TIME CURRENT CURVE OF THE INSTANTANEOUS UNIT 21 10 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 42: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 43: ... F REL Y TAP SETTING FIG 9 010888940 2 TIME ClJRRENT CHARACTERISTICS OF 50 H TYPES IAC77 AND IAC78 800 SERIES RELAYS 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 44: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 45: ...o 5 o 6 o 7 o s o 10 12 2 012 51 3 0 4 0_ 5 0_ fi O 7 0 8 0_ 10 0 12 15 _ l 1 t 10 1 t r t I b 5 4 __ I 3 i C 2 Ci 0 I I E 2 1 I 4 1 1 71111 II so 10 J I I I I Ill MULTIPLES OF RELAY TAP SETTING I I I I IIIII AOJ U5TMEHTS IHST UNIT COHTl NUOUSL Y AOJU STABLE 1 1 1 l 21 1 l I I z 0 2 1 Ill Ol a II I I I I IIIII FIG 10 088880274 5 TIME CURRENT CHARACTERISTICS OF 60 H TYPES IAC77 AND IAC78 800 SERIES...

Page 46: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 47: ...ILL 10 HOLES 19MM ISMM DRILL 2 HOLES CUTOUT MAY REPLACE DRILLED HOLES OPTIONAL 29 MM 1 1 6 PANEL ORILLlNG FOR 9JRFAC OUNTING TFRONT VIEW Fig 1 1 K 6209271 5 Outline and Panel Drilling for the IAC78B 800 Series Relay 24 t w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 48: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 49: ...INE u VIEW SH NtiNG A5SEMB Y OF HAROWAFiE FOR SURfACE WTG ON STEEL PANELS L DRILLING FOR SURFAC LNTING FRONT lEVi FIG 12 K 6209270 2 OUTLINE AND PANEL DRILLING FOR TYPES IAC77A IAC778 AND IAC78A 800 SERIES RELAYS 25 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 50: ... w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 51: ...XLA13 TEST PLUG VARIABLE RESISTOR TO TIMER START TO ACCURATELY REPRODUCE RELAY CHARACTERISTICS ALL TESTS SHOULD BE MADE WITH RELAY IN CASE MIN RECOMMENDED VOLTS 120 AT RATED FREQUENCY FIG 13 K 6154399 7 TEST CONNECTIONS FOR TESTING PICK UP AND TIME CURVE OF IAC RELAYS 26 _ w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 52: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 53: ...1 1 5tH 1 1 l FIG 14 0246A6966 0 EXTERNAL CONNECTIONS OF FOUR IAC77A RELAYS USED FOR MULTI PHASE AND P ASE TO TO GROIJND FAULT PROTECTION OF A 3 PHASE CIRCUIT 27 w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 54: ... w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 55: ... 5 1 1 51H FIG 15 0246A6967 0 EXTERNAL CONNECTIONS OF FOUR IAC78A RELAYS PROTECTING A 3 PHASE CIRCUIT AGAINST MULTI PHASE AND PHASE TO GROUND FAULTS GENERAL ELECTRIC CO POWER SYSTEMS MANAGEMENT BUSINESS DEPT MALVERN PA 19355 c w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 56: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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