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HygroPro User’s Manual

Page iii

Contents

Chapter 1: Installation

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.2 Sample System Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.3 Mounting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1.4 Wiring the Transmitter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.4.1 Standard Wiring Connections  . . . . . . . . . . . . . . . . . . . . . . .6

1.4.2 Hazardous Area Wiring Connections  . . . . . . . . . . . . . . . .11

Chapter 2: Operation

2.1 Powering Up & Programming. . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.1.1 Menu Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

2.1.2 Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2.2 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2.2.1 Unlocking the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2.2.2 Entering the Setup Program. . . . . . . . . . . . . . . . . . . . . . . .22

2.2.3 Selecting Measurement Parameters. . . . . . . . . . . . . . . . . .23

2.2.4 Setting Up the Display. . . . . . . . . . . . . . . . . . . . . . . . . . . .25

2.2.5 Setting Up the Analog Output . . . . . . . . . . . . . . . . . . . . . .26

2.2.6 Entering the Node ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

2.2.7 Setting Up the RS485 Output  . . . . . . . . . . . . . . . . . . . . . .29

2.3 Advanced Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

2.3.1 Setting Up the Pressure/Temperature Displays . . . . . . . . .30

2.3.2 Entering Sensor Calibration Data  . . . . . . . . . . . . . . . . . . .31

2.3.3 Locking and Unlocking the Keypad  . . . . . . . . . . . . . . . . .33

2.3.4 Locking and Unlocking the Menus . . . . . . . . . . . . . . . . . .33

Summary of Contents for HygroPro

Page 1: ...GE Measurement Control Moisture 916 099 Rev D November 2012 HygroPro User s Manual ...

Page 2: ......

Page 3: ...ge mcs com 2012 General Electric Company All rights reserved Technical content subject to change without notice GE Measurement Control HygroPro Moisture Transmitter User s Manual 916 099 Rev D November 2012 ...

Page 4: ...ii no content intended for this page proceed to next page ...

Page 5: ...19 2 1 1 Menu Map 20 2 1 2 Keypad 21 2 2 Basic Setup 21 2 2 1 Unlocking the Display 21 2 2 2 Entering the Setup Program 22 2 2 3 Selecting Measurement Parameters 23 2 2 4 Setting Up the Display 25 2 2 5 Setting Up the Analog Output 26 2 2 6 Entering the Node ID 28 2 2 7 Setting Up the RS485 Output 29 2 3 Advanced Setup 30 2 3 1 Setting Up the Pressure Temperature Displays 30 2 3 2 Entering Sensor ...

Page 6: ...e RTE 37 3 3 3 Removing the Transmitter from the System 38 3 3 4 Removing the Probe from the Transmitter 38 3 3 5 Cleaning the Sensor and the Shield 40 3 3 6 Installing the Probe in the Transmitter 41 3 3 7 Evaluating the Cleaned Probe 41 Chapter 4 Specifications 4 1 General 43 4 2 Electrical 44 4 3 Mechanical 45 4 4 Moisture Sensor 46 4 5 Built In Temperature Sensor 46 4 6 Built In Pressure Senso...

Page 7: ...display and a six button keypad and it is housed in an IP67 Type 4X enclosure The HygroPro transmitter uses an aluminum oxide moisture sensor and it includes a temperature thermistor and a pressure transducer on a common mount for calculation of parameters such as ppmv in gases ppmw in liquids pounds per million standard cubic feet in natural gas process relative humidity IMPORTANT To install the ...

Page 8: ...rotect the probe from potentially damaging components in the process stream Figure 1 below shows a typical sample system Figure 1 A Typical Sample System Note At least 5 ft 1 5 m of 1 4 6 mm tubing vented to atmosphere will ensure an accurate process sample and avoid diffusion of ambient air moisture back into the process Flow Probe Valve 1 Valve 2 Flow Cell See note below Intake near the center o...

Page 9: ...m of the measurement point Sample system components must not affect moisture readings Most common filters and pressure regulators are not suitable for sample systems because the wetted parts adsorb moisture or release moisture into the sample system They may also allow ambient contamination to enter the sample system If possible use stainless steel for all wetted parts The HygroPro probe should be...

Page 10: ...roPro will be installed directly into the process line consult GE for proper installation instructions and precautions before proceeding Refer to Figure 2 below and complete the steps on the next page to install the HygroPro transmitter Figure 2 HygroPro Installation Probe Hex Nut 3 4 16 UNF 2A Shield ...

Page 11: ...pter is available from GE 3 Using a 1 1 8 wrench on the probe hex nut tighten the probe securely into the process or sample system fitting CAUTION Do not apply torque to the transmitter electronic module to tighten the unit into its fitting Note If there is insufficient space to rotate the HygroPro during installation remove the Replaceable Transducer Element RTE from the transmitter install it in...

Page 12: ... meter cable If a different cable length is required please contact the factory for assistance Note If a longer cable is required you may splice an extension onto the standard cable Be sure to connect leads of the same color together For example connect blue lead to blue lead brown lead to brown lead etc The HygroPro may be connected to either of the following types of external systems an external...

Page 13: ...e the pins are properly aligned Then secure the connectors together by sliding the metal sleeve on the cable over the connectors and turning it clockwise until it is tight 2 Using the flying leads at the other end of the factory supplied cable connect the transmitter to the external system Note The blue and brown leads also carry the measurement signal current output of 4 20 mA 3 Trim any unused l...

Page 14: ... Installation Page 8 HygroPro User s Manual 1 4 1a Standard Connections Without a PC cont Figure 3 Standard Connections Without a PC 12 28 VDC Return Power and Measurement Circuits Shield Earth Ground brown blue ...

Page 15: ...the mating male connector on the transmitter module Make sure the pins are properly aligned Then secure the connectors together by sliding the metal sleeve on the cable over the connectors and turning it clockwise until it is tight 3 Using the flying leads at the other end of the factory supplied cable connect the transmitter to the external system 4 Trim any unused leads even with the outer cable...

Page 16: ...lation Page 10 HygroPro User s Manual 1 4 1b Standard Connections With a PC cont Figure 4 Standard Connections With a PC White Earth Power Black Ground PanaView RS232 RS485 RS232 Converter Box 24 VDC Supply Blue Brown ...

Page 17: ...s includes all EU or North American Standards and Directives see Table 3 and Table 4 on page 17 all local safety procedures and practices the FM Schematic drawing see Figure 5 on the next page this user s manual Note It is the installer s responsibility to follow all applicable standards and procedures WARNING The procedures in this section must be performed only by trained technicians who have th...

Page 18: ...or the following Hazardous Classified Locations and Protection Methods Intrinsically Safe Class I II III Division 1 Group ABCDEFG T4 T Ambient 40 C to 60 C Enclosure IP 67 3 Galvanically Isolated FM Approved US or Canadian Certified for Canada associated apparatus installed in accordance with the manufactruer s instructions blue brown black white Associated Apparatus Note 3 Loop Power Device Note ...

Page 19: ... Classified Locations General Requirements Class No 3600 Nov 1998 Intrinsically Safe Apparatus and Associated Apparatus for use in Class I II III Division 1 and Class I Zone 0 1 Hazardous Classified Locations Class No 3610 Oct 1999 Electrical Equipment for Measurement Control and Laboratory Use Class No 3810 Jan 2005 Intrinsically Safe and Non incendive Electrical for Use in Hazardous Locations CS...

Page 20: ...d intrinsically safe 24 VDC power supply mounted in the safe area an isolated zener barrier mounted in the safe area and installed between a standard 24 VDC power supply and the HygroPro Refer to Figure 6 on the next page for a typical hazardous classified area HygroPro wiring diagram This installation uses an MTL706 zener barrier in accordance with the second option listed above If using serial c...

Page 21: ...HygroPro User s Manual Page 15 Chapter 1 Installation 1 4 2c Electrical Connections cont Figure 6 Hazardous Area Connections ...

Page 22: ...d in the manufacturer s datasheets The entity parameters of the external devices e g voltage current and power must be equal to or lower than the same specifications for the HygroPro The entity parameters for the HygroPro are listed in Table 5 below Table 5 HygroPro Entity Parameters Loop Power Supply Ui 28 V Pi 0 653 W Li 62 µH Ii 93 3 mA Ci 0 RS485 Digital Output Ui 3 72 V Pi 212 mW Li 62 µH Ii ...

Page 23: ...rotection of not less than IP20 ingress protection 3 The HygroPro is incapable of withstanding the 500 VAC test between all inputs and frame for one minute Therefore the HygroPro must be earthed by connecting the outer grounding screw on the HygroPro with the equipotential bonding system Follow the local standards and electrical codes regarding the equipotential bonding system WARNING Never connec...

Page 24: ...Chapter 1 Installation Page 18 HygroPro User s Manual ...

Page 25: ...may be applied to the unit The transmitter requires up to 60 seconds to initialize and begin normal operation The unit will meet its specified accuracy within 3 minutes Figure 7 below shows a close up view of the HygroPro display and keypad and Figure 8 on the next page shows a complete menu map of the HygroPro setup program Figure 7 HygroPro Display and Keypad ...

Page 26: ...sscode is required to access the Service menu 1 2 3 Normal Reverse Contrast Hygro C 22 options Pressure FP Measure 4 20mA Special Type NAMUR Span Zero Zero Range Span Base Trim Trim Span Trim Mode Normal Test Live Constant 2400 4800 9600 Baud Rate None Odd Parity Even 1 Stop Bits 2 7 Data Bits 8 Versions Upgrade Default Analyzer Row 1 Row 16 Hygro Curve Save Table Zero mV Span PSIg Press Curve Zer...

Page 27: ...rd through a list of options or decrease the value of a selected character left move the cursor to the next character to the left right move the cursor to the next character to the right 2 2 Basic Setup The HygroPro transmitter is easily programmed to meet the user s requirements by referring to the menu map in Figure 8 on the previous page and following the instructions in this section 2 2 1 Unlo...

Page 28: ...opened lock and press enter Select Passcode and press enter Note The default operator level passcode is 2719 Enter your passcode using the up and down keys to change the value of each passcode digit and the left and right keys to move from one digit to the next When the passcode is correct press enter Note To enter the Service menu the factory level passcode must be entered ...

Page 29: ... Use the up and down keys to select the number of views desired and press enter Then press enter again to return to the previous menu Press escape to see the view setup To change a measurement parameter use the arrow keys to highlight the parameter name and then press enter Use the up and down arrow keys to select a measurement parameter and then press enter twice Note As an example Dew Point has ...

Page 30: ...as follows If the operator level passcode was used highlight the lock symbol and press enter again to return to the DISPLAY menu If the service level passcode was used continue the programming steps below If the number of decimal places is acceptable press escape To change the number of decimal places press enter Use the up and down keys to change the number of decimal places and press enter The p...

Page 31: ...up and down keys to select Display and press enter If the display type is acceptable press escape to return to the previous menu To change the display type use the up and down keys to select Normal or Reverse and press enter If you wish to change the display Contrast at the above screen highlight that choice and press enter Use the arrow keys to change the Contrast value and press enter Then press...

Page 32: ... steps After entering your password use the right arrow key to scroll to Output and press enter Select the Measure option and press enter Use the arrow keys to scroll to the desired output parameter and press enter In the Output menu select Type and press enter The following screen appears Select the desired output Type and press enter ...

Page 33: ...creen appears Select Zero and press enter Use the arrow keys to enter the zero value for the special output and press enter Repeat the above two steps to enter the Span value for the special output In the Output menu select Range and press enter The following screen appears Enter the Zero and Span values for the range using the same procedure as above ...

Page 34: ...tion at the above prompt choose either Test to verify the output or Normal for normal operation 2 2 6 Entering the Node ID The Node ID is a unique network identifier that enables the HygroPro to be connected to a multi drop network when used with PanaView interface software To enter your Node ID proceed as follows Enter your passcode to access the setup program Then use the arrow keys to select th...

Page 35: ...your passcode to access the setup program Then use the arrow keys to select the RS485 menu Press enter To enter the Baud Rate press enter Use the up and down keys to select the desired value and press enter Repeat the above procedure to enter the following RS485 parameters Parity Stop Bits Data Bits You have now completed the initial setup process ...

Page 36: ...ts or Constant remaining the same regardless of the current measurements If Constant is selected the desired numerical value must be set To set the pressure display enter your password and use the arrow keys to select Const Pressure Press enter Use the arrow keys to select either Live Pressure or Constant Pressure and press enter If you selected Constant Pressure use the arrow keys to select Press...

Page 37: ... the arrow keys to select Const Temperature Press enter Use the same procedure to set the temperature mode and if Constant Temperature is selected to enter the constant temperature value 2 3 2 Entering Sensor Calibration Data Enter your password and use the arrow keys to scroll to Calibrate Press enter Select Hygro Curve and press enter Select Row1 and press enter ...

Page 38: ...oints have been entered To save the data you have entered scroll to the bottom of the Hygro Curve options list to the SAVE HYGRO TABLE section Then select Save and press enter IMPORTANT Any data not saved at the above prompt will be lost Repeat the above process to enter any available Press Curve and CS Table data points Note The CS Table is required only if ppmw measurements will be made Consult ...

Page 39: ... locked To unlock the keypad just re enter the user program as described on page 26 No further programming steps are required 2 3 4 Locking and Unlocking the Menus To lock the menus to prevent them from being changed enter the user program as described on page 26 Use the down arrow key to select Lock Menus on the initial screen and press enter twice The menus are now locked To unlock the menus jus...

Page 40: ...Chapter 2 Operation Page 34 HygroPro User s Manual ...

Page 41: ... HygroPro firmware select Versions and press enter The information for your unit is displayed The following HygroPro service menu options are also available Upgrade used to install an updated firmware version Default Analyzer used to reset all settings to the factory defaults Select the desired Service menu option and press enter Then follow the on screen instructions After completing the above st...

Page 42: ...put signal To indicate a probe error condition the analog output signal is forced to the following values 22 mA to indicate a short circuit in the probe 3 5 mA to indicate an open circuit in the probe If you have one of the above error conditions follow the probe cleaning instructions in the next section 3 3 Cleaning the Moisture Probe To clean your HygroPro moisture probe carefully follow the ins...

Page 43: ...e into the solvents Insert only the moisture sensor into the solvents Rubber or latex gloves An oven set at 50 C 2 C 122 F 3 6 F 1 1 8 wrench 3 3 2 Replacing the RTE To maximize HygroPro performance GE recommends recalibration of the aluminum oxide moisture sensor on the Replaceable Transducer Element RTE every 6 to 12 months The optimum interval depends on the specific application To accomplish t...

Page 44: ...or process line 2 Record the dew point of the ambient air 3 Disconnect the cable from the transmitter module 3 3 4 Removing the Probe from the Transmitter To remove the probe from the transmitter refer to Figure 9 on the next page and proceed as follows 1 Loosen the four captive screws on the bottom of the transmitter 2 Carefully remove the metal plate without touching the sensor 3 Carefully pull ...

Page 45: ...roPro User s Manual Page 39 Chapter 3 Service Maintenance 3 3 4 Removing the Probe from the Transmitter cont Figure 9 Removing the Probe from the Transmitter Cable Locknut Probe Captive Screws Metal Plate ...

Page 46: ...ene and soak it in the container of distilled water for 10 minutes 3 Remove the sensor from the distilled water and soak it in the second clean container of hexane or toluene for 10 minutes 4 Remove the sensor from the hexane or toluene and set it aside in a clean area 5 Repeat steps 1 to 3 to clean the shield To ensure the removal of any contaminants that may have become embedded in the porous wa...

Page 47: ...n is required after installation 1 Reconnect the probe cable to the transmitter module and measure the ambient air dew point Make sure to measure the same ambient air as measured during removal of the transmitter 2 Compare the two ambient air readings If the new ambient air reading is within 2 C 3 6 F of the first reading the cleaned probe is properly calibrated and normal operation may be resumed...

Page 48: ...Chapter 3 Service Maintenance Page 42 HygroPro User s Manual ...

Page 49: ...re 158 F 70 C maximum Warm Up Time Meets specified accuracy within three minutes Calibrated Accuracy Dew Frost Point 3 6 F 2 C from 85 to 50 F 65 to 10 C 5 4 F 3 C from 112 to 86 F 80 to 66 C Repeatability Dew Frost Point 0 9 F 0 5 C from 85 to 104 F 65 to 40 C 1 8 F 1 0 C from 112 to 86 F 80 to 66 C Response Time Less than five seconds for 63 of a step change in moisture content in either a wet u...

Page 50: ...t Resolution 0 01 mA 12 bits Maximum Load Resistance PSV x 33 33 300 where PSV Power Supply Voltage Example Given a 24 VDC Power Supply Max Load Resistance 33 33 300 500 Cable 6 ft 2 m standard consult GE for custom lengths Input Parameters for Loop Powered Intrinsic Safety Ui 28V Pi 0 653W Li 62µH Ii 93 3mA Ci 0 RS485 Ui 3 72V Pi 212mW Li 62µH Ii 228mA Ci 67µF at 5 36V ...

Page 51: ...3 Mechanical Sample Connection 3 4 16 19 mm straight male thread with O ring G with optional adapter Operating Pressure 5 m Hg to 5 000 psig 345 bar Enclosure Type 4x IP67 Dimensions Overall H x W x D 7 88 x 3 99 x 2 56 in 200 x 101 x 65 mm Weight 1 2 lb 550 g ...

Page 52: ...every six to twelve months depending on the application Flow Rate Gases Static to 100 m s linear velocity at a pressure of 1 atm Liquids Static to 10 cm s linear velocity at density of 1 g cc 4 5 Built In Temperature Sensor Type Nonlinear NTC thermistor resultant temperature linearized by microprocessor Measurement Range 22 to 158 F 30 to 70 C Accuracy 0 9 F 0 5 C overall Response Time Maximum One...

Page 53: ...o 35 bar 100 to 1000 psig 7 to 69 bar 300 to 3000 psig 21 to 207 bar 500 to 5000 psig 35 to 345 bar Note Psig ranges are based on a constant pressure with the value provided at the time of order placement Accuracy 1 of full scale FS Warm up Time Meets specified accuracy within 3 minutes Pressure Rating Three times the span of the available range to a maximum of 7500 psig 518 bar ...

Page 54: ...Chapter 4 Specifications Page 48 HygroPro User s Manual 4 7 Certifications European Compliance Complies with EMC Directive 2004 108 EC and PED 2006 95 EC for DN 25 Figure 10 HygroPro Certification Label ...

Page 55: ... that the equipment was defective the warranty period is one year from delivery for electronic or mechanical failures one year from delivery for sensor shelf life If GE Sensing determines that the equipment was damaged by misuse improper installation the use of unauthorized replacement parts or operating conditions outside the guidelines specified by GE Sensing the repairs are not covered under th...

Page 56: ...ts you to send your instrument to a service center it must be shipped prepaid to the authorized repair station indicated in the shipping instructions 3 Upon receipt GE Sensing will evaluate the instrument to determine the cause of the malfunction Then one of the following courses of action will then be taken If the damage is covered under the terms of the warranty the instrument will be repaired a...

Page 57: ...he 2004 108 EC EMC and 94 9 EC ATEX Directives Where products were initially assessed for compliance with the Essential Health and Safety Requirements of the ATEX Directive 94 9 EC using earlier harmonized standards a subsequent review has determined that technical knowledge is unaffected by the current harmonized standards listed above The unit listed above and any ancillary equipment supplied wi...

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Page 60: ...notice 916 099 Rev D Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 35 361 470291 E mail gesensingsnnservices ge com ...

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