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Chapter 10 Replacing Components

GFK-2958E

RSTi-EP User Manual

389

10.3

Replacing an I/O Module

Warning

Explosion Risk - Prior to starting work, ensure that there is not a
potentially explosive atmosphere.

Warning

Dangerous contact voltage - Prior to removing modules, the RSTi-EP
station must be completely de-energised (supply of the field bus
network adapter and all external feed-in). Ensure that the place of
installation (switch cabinet and so forth) has been disconnected from
the power supply.

Caution

The components in the RSTi-EP series can be destroyed by electrostatic
discharge. Ensure that personnel and work equipment are adequately
grounded.

To remove an individual module from the station, all modules to the right of it and the termination kit
must be moved by approximately 5 cm (2 in).

➢

To replace an I/O module

1.

Unfasten the mounting screw on the right-hand end bracket.

2.

Slide the end bracket and end plate approximately 5 cm (2 in) to the right or remove both
parts from the DIN rail.

3.

Open the release lever on the module furthest to the right.

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Summary of Contents for GFK-2958E

Page 1: ...RSTi EP User Manual GFK 2958E November 2017 ...

Page 2: ...lf at any time This document is intended for trained personnel familiar with the GE products referenced herein Public This document is approved for public disclosure GE may have patents or pending patent applications covering subject matter in this document The furnishing of this document does not provide any license whatsoever to any of these patents GE provides the following document and the inf...

Page 3: ... observed could result in personal injury or death Caution Indicates a procedure or condition that if not strictly observed could result in damage to or destruction of equipment Attention Indicates a procedure or condition that should be strictly followed to improve these applications ...

Page 4: ...oll free 800 option is unavailable Technical Support Email support ip ge com Customer Care Email customercare ip ge com Primary language of support English Europe the Middle East and Africa Online Technical Support http support ge ip com Phone 800 1 433 2682 EMEA Direct Dial 420 239015850 if toll free 800 option is unavailable or if dialing from a mobile telephone Technical Support Email support e...

Page 5: ...1 Electrostatic Discharge 20 2 1 2 Open Equipment 20 2 1 3 Fusing 21 2 1 4 Earthing functional earth FE 21 2 1 5 Shielding 21 2 1 6 Overcurrent 21 2 2 INTENDED USE 21 2 3 USE IN A POTENTIALLY EXPLOSIVE ATMOSPHERE 22 2 3 1 ATEX Zone 2 23 2 3 2 ATEX IECEx Marking 23 2 4 LEGAL NOTICE 23 2 5 USE OF RSTI EP STATIONS ABOVE 2000M SEA LEVEL 23 3 1 ORDER AND ARRANGEMENT OF THE MODULES 24 3 1 1 Arrangement ...

Page 6: ...4 3 5 Module Status Messages 74 4 3 6 Module Diagnosis 74 4 3 7 Supported Modules and Power Supplies 75 4 4 MODBUS TCP NETWORK ADAPTER EPXMBE001 EPXMBE101 76 4 4 1 LEDs 77 4 4 2 Connection Diagrams 79 4 4 3 Specifications 80 4 4 4 Configuration of the IP Address 81 4 4 5 Packed Process Data 85 4 4 6 0x1000 0x1006 Network adapter Identifier 88 4 4 7 0x1000 0x1006 Network adapter Status 88 4 4 8 0x1...

Page 7: ...L INPUT MODULE EP 125F 111 5 6 DIGITAL INPUT MODULE EP 12F4 116 5 6 1 Time Stamp Function 120 5 6 2 Structure of an ETS Entry 120 5 6 3 Example for the Mode of Operation 121 5 7 DIGITAL OUTPUT MODULE EP 2214 124 5 8 DIGITAL OUTPUT MODULE EP 2614 129 5 9 DIGITAL OUTPUT MODULE EP 2634 134 5 10 DIGITAL OUTPUT MODULE EP 2218 139 5 11 DIGITAL OUTPUT MODULE EP 225F 144 5 12 DIGITAL OUTPUT MODULE EP 2814...

Page 8: ...310 310 5 39 TERMINATION KIT EP 8301 311 6 1 PREPARATIONS FOR ASSEMBLY 313 6 1 1 Environmental Conditions 313 6 1 2 DIN Rail 313 6 1 3 Stripping Lengths 313 6 1 4 Unpacking and Delivery 314 6 1 5 Use in a Potentially Explosive Atmosphere 314 6 1 6 Installation Position 315 6 1 7 Installation Distances 315 6 1 8 Calculation of Space Requirements 317 6 1 9 Installation Sequence 317 6 1 10 Arrangemen...

Page 9: ...evice Drivers 361 9 2 INSTALLING THE USB DRIVER 361 9 3 STARTING THE WEB SERVER 362 9 3 1 Activating the Ethernet Socket 363 9 4 SETTING UP REGISTRATION DATA AND PASSWORD PROTECTION 364 9 5 NAVIGATION AND OPERATING INSTRUCTIONS 366 9 5 1 Setting the Language 366 9 5 2 Zooming the View In Out 366 9 5 3 Quick View Tooltip of Detailed Values 367 9 6 DISPLAYING AND EDITING THE NETWORK ADAPTER STATUS 3...

Page 10: ...0 4 REMOVING REPLACING CONNECTORS 391 10 5 REMOVING REPLACING CABLES 393 11 1 DISASSEMBLING THE RSTI EP STATION 395 11 2 DISPOSING OF THE RSTI EP STATION 396 12 1 FIELDBUS NETWORK ADAPTERS 398 12 2 I O MODULES 403 13 1 ACCESSORIES 410 13 2 REPLACEMENT PARTS 410 14 1 HARDWARE INSTALLATION 416 14 1 1 Initial Checks 416 14 1 2 Installation Location 416 14 2 GROUNDING 418 14 3 REPLACEMENT OF INTERNAL ...

Page 11: ...4 provides detailed descriptions of the network adapters Chapter 5 provides detailed descriptions of the I O modules Chapter 6 provides information on installation and setup Chapter 7 provides information on earthing and shielding Chapter 8 provides information on commissioning Chapter 9 covers the Web Server Chapter 10 provides detailed instructions for replacing components Chapter 11 describes d...

Page 12: ...omponents belong to the RSTi EP product series Fieldbus network adapter gateway Head station for converting the respective fieldbus protocol on the RSTi EP system bus Active I O modules o Modules with digital input DI or digital output DO with 2 4 8 or 16 channels o Modules with analogue input AI or analogue output AO with 4 or 8 channels o Pulse width modulation modules PWM o Digital counter modu...

Page 13: ...2 99 in End bracket 120 0 mm 4 72 in 8 0 mm 0 32 in 36 0 mm 1 42 in 1 2 1 Double click Installation The RSTi EP station modules can be installed quickly and simply When attaching the module to the DIN rail a clear clicking noise can be heard which means that the module has clicked into place In the second step which involves pushing the module being installed together with the neighboring module a...

Page 14: ... Chapter 4 Detailed Descriptions of the Fieldbus Network Adapter Fieldbus Network Adapter example EPXPNS001 1 Catch lever for securing the DIN rail 2 Rotary switch only PROFIBUS 3 Data line connection e g SUB D socket 4 Seats for module markers 5 Type designation 6 Optional swivel marker for labelling modules and channels 7 Connector frame unlocking device 8 LED power supply network adapter 9 Netw...

Page 15: ...age transport 95 non condensing as per IEC 61131 2 Air pressure Operation 795 hPa altitude 2000 m as per IEC 61131 2 Storage transport 700 hPa altitude 3000 m as per IEC 61131 2 Vibration resistance 5 Hz f 8 4 Hz 3 5 mm amplitude as per IEC 60068 2 6 8 4 Hz f 150 Hz 1 g acceleration as per IEC 60068 2 6 Shock resistance 15 g over 11 ms half sinewave as per IEC 60068 2 27 Potential isolation Test v...

Page 16: ...P User Manual 12 Unless otherwise noted within the product specific technical data All product specific technical data is available in the corresponding product description in Chapter 4 Detailed Descriptions of the Fieldbus Network Adapters ...

Page 17: ...vice 10 Module status LED collective message 11 Connector 12 Channel status LEDs 13 Latching hook for latching onto module sides 14 DIN rail foot 15 Type plate I O Module Components Color Coding The removal levers for the electronic unit and the connectors are color coded as follows Blue standard White power supply Red 230 V Yellow SIL products 1 Basic module 2 Electronic unit 3 Removal lever for ...

Page 18: ...refer to the section Wiring Connector with Four Conductor Connectors Features and Specifications conductor cross section 0 14 to 1 5 mm AWG 16 26 maximum ampacity 10 A 4 pole The pushers are color coded for the following connections White Signal Blue GND Red 24 V DC Green Functional earth FE 1 5 2 HD Connector EP 8360 The connection frame can take up to four times two HD connectors EP 8360 and qua...

Page 19: ...e EP 2614 Digital Output 4 Points Positive Negative Logic 24VDC 2 0A 2 3 or 4 Wire EP 2634 Analog input modules Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 3164 Analog Input 4 Channels Voltage Current 12 Bits 2 3 or 4 Wire EP 3124 Functional modules 2 Channels PWM Output Positive Logic 24VDC 0 5 A EP 5422 2 Channels PWM Output Positive Logic 24VDC 2 A EP 5442 1 Channel High Sp...

Page 20: ... 6 8 4 Hz f 150 Hz 1 g acceleration as per IEC 60068 2 6 Shock resistance 15 g over 11 ms half sinewave as per IEC 60068 2 27 Potential isolation Test voltage max 28 8 V within one channel 500 V DC field system Pollution severity level 2 Overvoltage category II Approvals and Standards cULus Ordinary Locations UL 508 CSA C22 2 No 0 M91 CULUS Hazardous Locations Class 1 Division 2 Gr A B C D ISA 12 ...

Page 21: ...mination kit with end plate and end bracket right end For vertical installation a special end bracket must also be installed below the station 1 8 Type Plate Each network adapter and each module features a type plate which includes identification information the key technical specifications and a block diagram In addition a QR code allows for direct online access to the associated documentation Th...

Page 22: ...ipment 1 9 1 Swivel Marker RSTi EP I O Label Markers EP 8100 allow for modules and all respective channels and lines to be labelled in detail They are attached to the connector frame Module with Swivel Marker The following labels are available for the labelling Paper labels for printing with laser printers Part No EP 8101 o White o Yellow ...

Page 23: ...Chapter 1 Introduction GFK 2958E RSTi EP User Manual 19 Notes ...

Page 24: ... technical help contact Technical Support For phone numbers and email addresses refer to the General Contact Information page in the front of this manual If a malfunction on a RSTi EP product cannot be fixed after following the recommended measures refer to the Chapter LED Indicators and Troubleshooting the product in question must be sent back to GE GE does not assume any liability if the base or...

Page 25: ...efully in accordance with the instructions refer to Chapter 6 Installation The module is earthed by connecting the DIN rail to the protective earth via the earth terminal Modules EP 700F EP 1214 EP 2214 EP 3124 and EP 3164 have connections with green pushers An FE potential is also provided at these connections They must not be used as a PE 2 1 5 Shielding Shielded lines are to be connected with s...

Page 26: ... stabilized 24V DC power supply with double or reinforced insulation shall be used When using modules EP 2714 EP 2814 and EP 1804 in explosive atmosphere o Device shall be installed in an environment free of condensation corrosives and conducting dusts o If the switching or input voltage exceeds 63V a transient protection device shall be provided that limits the transients to a peak voltage of 500...

Page 27: ...Gc DEMKO 16 ATEX 1591X Ex nA nC IIC T4 Gc IECEx ULD 16 0022X Ta 20 C to 60 C 2 4 Legal Notice The RSTi EP series products are CE compliant in accordance with Directive 2014 30 EU EMC Directive and Directive 2014 35 EU Low Voltage Directive They also meet the requirements of the ATEX Directive 2014 34 EU 2 5 Use of RSTi EP Stations Above 2000m Sea Level The RSTi EP remote I O system is able to oper...

Page 28: ...s including max 64 active modules can be aligned on a network adapter The RSTi EP station is usually installed on a horizontally positioned DIN rail Installation Position of the RSTi EP Station on the DIN Rail Horizontal Installation Installation on vertically positioned DIN rails is also possible In this case however the heat dissipation is reduced such that the derating values change refer to th...

Page 29: ...bution module power feed module or blank module may be placed in successive positions Then at least one active module must follow 3 1 1 Arrangement of Safe Power feed Modules A safe power feed module EP 19xx module can be positioned anywhere in the RSTi EP station All the following output modules except for the EP 2814 and EP 2714 relay modules up to the next EP 19xx module are safely disconnected...

Page 30: ...nt demand refer to the sections Example Calculation for the Power Supply and Calculation of Power Loss of this manual 3 2 Installation Distances In order to be able to carry out the installation and subsequent maintenance work and to ensure sufficient ventilation the RSTi EP station must be installed while observing the following minimum distances refer to the following figures Attention Depending...

Page 31: ...3 Configuration GFK 2958E RSTi EP User Manual 27 Minimum Distances for Horizontal Installation Minimum Distances for Vertical Installation Minimum Distance for Electrical Cabinet Door Without With Swivel Marker ...

Page 32: ...network adapter n modules end plate and end bracket distances to the sides For vertical installation interchange height and width When calculating the width 4 5 mm 0 18 in for the must be added for the end bracket 3 3 Use in a Potentially Explosive Atmosphere If the RSTi EP is used in a potentially explosive atmosphere rated as Zone 2 the housing must meet the requirements of explosion protection ...

Page 33: ... 64 active modules without having to refresh the power The IIN input current path supplies the input circuit of the input modules as well as the connected IS sensors The current must be refreshed with EO 7631 power feed in modules as required These EP 7631 modules isolate the input current path towards the left towards the network adapter and as a result start a new electricity segment towards the...

Page 34: ...modules EP 3164 EP 3124 EP 3264 8 mA 25 mA x EP 3804 EP 3704 EP 3368 EP 3468 8 mA 20 mA Analog output modules EP 4164 EP 4264 8 mA 85 mA Functional modules EP 5111 EP 5112 8 mA 35 mA x EP 5212 8 mA 35 mA x x EP 5422 EP 5442 8 mA 40 mA EP 5261 8 mA 16 mA EP 5311 8 mA 25 mA Power feed modules EP 7641 10 mA EP 7631 10 mA EP 1901 EP 1902 EP 1922 8 mA 45 mA x Potential distribution modules EP 751F EP 7...

Page 35: ...e need not be considered during this step Note Use the RSTi EP Power Supply Configuration Guide to perform this calculation automatically 3 6 1 Calculation of the Current Demand for the Input Current The current consumption of the network adapter must be considered for the main power supply and the sum of consumption values is multiplied by the simultaneity factor g for each following module ISYS ...

Page 36: ... 008 A 0 012 A 0 06 A x 1 0 196 A Module 2 I 0 196 A 0 008 A 0 012 A 0 06 A x 1 0 276 A The values for the other modules are calculated accordingly The result shows that the accumulated value for up to 12 modules remains under 10 A and therefore a power supply module need not be used for the input current path Results for the output current path Module 5 I 0 015 A 0 5 A x 2 1 015 A Module 6 I 1 01...

Page 37: ... EP 2218 0 008 0 035 4 0 5 0 656 3 07 7 EP 2218 0 008 0 035 3 0 5 0 664 4 605 8 EP 2218 0 008 0 035 2 0 5 0 672 5 64 9 EP 2218 0 008 0 035 1 2 0 5 0 68 6 275 10 EP 2218 0 008 0 035 4 0 5 0 688 8 29 EP 7641 11 EP 2218 0 008 0 035 4 0 5 0 696 2 035 12 EP 2218 0 008 0 035 4 0 5 0 70 4 07 ISYS IIN IOUT IS IL Current consumption from the system power supply Power consumption from input current path Pow...

Page 38: ...r loss of 2 watts for the module Maximum values were assumed for these calculations If you need detailed calculations please contact GE technical support or GlobalCare Pstation Pnetwork adapter N Pmodule 3 7 1 Calculation of Power Loss for Use in a Potentially Explosive Atmosphere The module specific data needed to calculate the output power loss are provided in the ATEX certificate which you can ...

Page 39: ...i Ii P Feedback energy of the module Ni Switching cycles of Channel i in 1 seconds Ei Feedback energy when shutting off Channel i during a shutdown procedure Ii Current through the load connected to Channel i Li Inductance of the load connected to Channel i Once the maximum permissible feedback energy Emax is reached the module shuts down Maximum Feedback Energy Varies with Ambient Temperature ...

Page 40: ...V1 in V0 they are inactive Diagnostic messages are generated which are acknowledged by the PLC Identifier related diagnosis enabled disabled enabled Channel related diagnosis enabled disabled enabled Module status enabled disabled enabled A diagnostic block is attached to the diagnostic message Data format Motorola Intel Motorola Fieldbus error output behavior All outputs off activate replacement ...

Page 41: ...roduct Part No Parameter Optional values Default value Modbus TCP Network Adapter 2 Cu RJ45 Ports 2048 bytes Input Output EPXMBE001 EPXMBE101 IP Address In Dual LAN Mode EPXMBE101 only parameterizable for each Ethernet Port 4 numbers between 0 255 192 168 0 222 Subnet mask In Dual LAN Mode EPXMBE101 only parameterizable for each Ethernet Port 4 numbers between 0 255 255 255 255 0 Gateway In Dual L...

Page 42: ...ntinue data exchange Behavior like fieldbus error Continue data exchange see register 0x1136 Data format Motorola Intel Motorola see fieldbus register 0x1137 Product Part No Parameter Optional values Default value Digital Input 4 Points Positive Logic 24VDC 2 3 or 4 Wire EP 1214 Ch 0 Ch 3 Input delay no 0 0 3 ms 1 not at PROFIBUS DP 3ms 2 10 ms 3 20 ms 4 40 ms 5 not at PROFIBUS DP 3 ms Product Par...

Page 43: ...ints Positive Logic 24VDC 0 5A 2 Wire EP 2218 Ch 0 Ch 7 Substitute value Off 0 On 1 Off Product Part No Parameter Optional values Default value Digital Output 4 Points Positive Logic 230 VAC 0 5A Digital Relay Output 4 Points Positive Logic 24 220 VDC VAC 6A 2 Wire EP 2814 EP 2714 Ch 0 Ch 3 Substitute value Off 0 On 1 Off Product Part No Parameter Optional values Default value 1 Channel High Speed...

Page 44: ...Ch 0 Process alarm end value disabled 0 enabled 1 disabled Ch 0 Process alarm latch value disabled 0 enabled 1 disabled Ch 0 Counting mode count endless 0 once forward 1 once backwards 2 once no main direction 3 periodic forward 4 periodic backwards 5 periodic no main direction 6 count endless Ch 0 Condition for DO disabled 0 higher equal comparison value 1 lower equal comparison value 2 equal com...

Page 45: ...signal A 0 01 ms 100 kHz 0 0 017 ms 50 kHz 1 0 033 ms 30 kHz 2 0 1 ms 10 kHz 3 0 2 ms 5 kHz 4 0 5 ms 2 kHz 5 1 ms 1 kHz 6 0 01 ms Ch 0 Ch 1 Filter time signal B 0 01 ms 100 kHz 0 0 017 ms 50 kHz 1 0 033 ms 30 kHz 2 0 1 ms 10 kHz 3 0 2 ms 5 kHz 4 0 5 ms 2 kHz 5 1 ms 1 kHz 6 0 01 ms Ch 0 Ch 1 Process alarm overflow disabled 0 enabled 1 disabled Ch 0 Ch 1 Process alarm underflow disabled 0 enabled 1 ...

Page 46: ...2147483647 0 Ch 0 Ch 1 Hysteresis 0 255 0 Product Part No Parameter Optional values Default value 2 Channel Frequency Measurement 100 kHz EP 5212 Ch 0 Ch 1 Input filter 5 μs 187 kHz 0 11 μs 94 kHz 1 21 μs 47 kHz 2 43 μs 23 kHz 3 83 μs 12 kHz 4 167 μs 6 kHz 5 333 μs 3 kHz 6 667 μs 1 5 kHz 7 1 ms 732 Hz 8 3 ms 366 Hz 9 5 ms 183 Hz 10 11 ms 92 Hz 11 22 ms 46 Hz 12 43 ms 23 Hz 13 91 ms 11 Hz 14 167 ms...

Page 47: ...isabled 8 disabled Product Part No Parameter Optional values Default value Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire EP 3368 Frequency suppression disabled 0 50 Hz 1 60 Hz 2 Average over 16 values 3 disabled Ch 0 Ch 3 Measurement range 0 to 20 mA 0 4 to 20 mA 1 disabled 2 disabled Product Part No Parameter Optional values Default value Analog Input 8 Channels Current 16 Bits 2 3 or 4 W...

Page 48: ...0 Ch 3 Channel diagnosis disabled 0 enabled 1 disabled Product Part No Parameter Optional values Default value Analog Input 4 Channels RTD 16 Bits with Diagnostics 2 3 or 4 Wire EP 3704 Temperature unit Degree Celsius 0 Degree Fahrenheit 1 Kelvin 2 Degree Celsius Ch 0 Ch 3 Measurement range PT100 200 850 Degree Celsius 0 PT200 200 850 Degree Celsius 1 PT500 200 850 Degree Celsius 2 PT1000 200 850 ...

Page 49: ...s Default value Analog Input 4 Channels TC 16 Bits with Diagnostics 2 3 or 4 Wire EP 3804 Temperature unit Degree Celsius 0 Degree Fahrenheit 1 Kelvin 2 Degree Celsius Ch 0 Ch 3 Measurement range TC Type J 0 TC Type K 1 TC Type N 2 TC Type R 3 TC Type S 4 TC Type T 5 TC Type B 6 TC Type C 7 TC Type E 8 TC Type L 9 TC Type U 10 15 625 mV 11 31 25 mV 12 62 5 mV 13 125 mV 14 250 mV 15 500 mV 16 1000 ...

Page 50: ...Chapter 3 Configuration GFK 2958E RSTi EP User Manual 46 Ch 0 Ch 3 Limit value monitoring disabled 0 enabled 1 disabled Ch 0 Ch 3 High limit value 32768 32767 0 Ch 0 Ch 3 Low limit value 32768 32767 0 ...

Page 51: ... Output 4 Points Positive Logic 24VDC 0 5A 2 3 or 4 Wire 3 4 47 1 EP 2614 Digital Output 4 Points Positive Logic 24VDC 2 0A 2 3 or 4 Wire 3 4 47 1 EP 2634 Digital Output 4 Points Positive Negative Logic 24VDC 2 0A 2 3 or 4 Wire 3 4 47 1 EP 2218 Digital Output 8 Points Positive Logic 24VDC 0 5A 2 Wire 3 4 47 1 EP 225F Digital Output 16 Points Positive Logic 24VDC 0 5A 1 Wire 3 47 2 EP 2814 Digital ...

Page 52: ...th Diagnostics 2 3 or 4 Wire 3 31 47 8 EP 3368 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire 3 13 47 16 EP 3468 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire Channel Diagnostic 3 13 47 16 EP 4164 Analog Output 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire 3 15 47 8 EP 4264 Analog Output 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire 3 16 47 8 EP 3704 Analog In...

Page 53: ...ut 4 Points Positive Logic 24VDC 2 0A 2 3 or 4 Wire 4 5 47 1 2 EP 2634 Digital Output 4 Points Positive Negative Logic 24VDC 2 0A 2 3 or 4 Wire 4 5 47 1 2 EP 2218 Digital Output 8 Points Positive Logic 24VDC 0 5A 2 Wire 4 5 47 1 2 EP 225F Digital Output 16 Points Positive Logic 24VDC 0 5A 1 Wire 4 47 1 3 EP 2814 Digital Output 4 Points Positive Logic 230 VAC 0 5A 4 5 47 1 2 EP 2714 Digital Relay O...

Page 54: ... VDC Programmable Delay 4 47 5 1 EP 1902 2 Safe Feed Inputs 24 VDC 4 47 5 1 Max data in bytes 260 4362 1408 512 512 EPXETC001 Part No Module Configuration Parameter Diagnostics Process data Bytes Bytes Bytes Input Bytes Output Bytes EPXETC001 Ethercat Network Adapter 2 Cu RJ45 Ports 1024 bytes Input Output 256 4096 3328 1024 1024 EP 1214 Digital Input 4 Points Positive Logic 24VDC 2 3 or 4 Wire 4 ...

Page 55: ...24VDC 2 A 4 8 47 4 12 EP 3164 Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire 4 6 47 8 EP 3264 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire 4 8 47 8 EP 3124 Analog Input 4 Channels Voltage Current 12 Bits 2 3 or 4 Wire 4 6 47 8 EP 3804 Analog Input 4 Channels TC 16 Bits with Diagnostics 2 3 or 4 Wire 4 28 47 8 EP 3368 Analog Input 8 Channels Current ...

Page 56: ...Chapter 3 Configuration GFK 2958E RSTi EP User Manual 52 Notes ...

Page 57: ...ted The PROFIBUS DP network adapter has a Sub D socket and supports all services in accordance with the DP V1 specification The network adapter can be accessed with a system independent web server application via the USB service interface Thus all information such as diagnostics status values and parameters can be read and all connected modules can be simulated or forced The station s main power s...

Page 58: ...connected SF System fault Red Configuration error or error in the network adapter or error in a module or there is a new diagnostic report Red flashing Station in Force mode BF Bus fault Red No connection to the fieldbus Red flashing Configuration error no connection to the control unit or error in the parameter set or slave address error or firmware update is running MT Maintenance Required Yello...

Page 59: ... At least one current path 18 V 3 1 Green Input current path supply voltage 18 V DC 3 2 Red Input current path supply voltage 18 V DC 3 3 3 4 Red Internal fuse defective 4 1 Green Output current path supply voltage 18 V DC 4 2 Red Output current path supply voltage 18 V DC 4 3 4 4 Red Internal fuse defective For error messages refer to the Chapter LED Indicators and Troubleshooting ...

Page 60: ...rally used by the control systems Bus addresses 000 plus 126 and higher may not be used The most significant digit is set with rotary switch H the least significant digit with rotary switch L The switches are labelled in the hexadecimal numbering system 0 to 9 A 10 B 11 C 12 F 15 A hexadecimal to decimal conversion table is provided in the annex Coding Address H 16 L Default Setting EPXPBS001 Addr...

Page 61: ...ter 4 Detailed Descriptions of the Fieldbus Network Adapters GFK 2958E RSTi EP User Manual 57 4 1 3 Connection Diagrams Door for Micro USB Port Connection Diagram EPXPBS001 EPXPBS001 Block Diagram EPXPBS001 ...

Page 62: ...oltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for output modules 10 A Current consumption from system current path ISYS 100 mA Connection data Type of connection Spring style Conductor cross section Single wired fine wired 0 14 1 5 mm2 AWG 16 26 Weight Operating temperature 20 C to 60 C 4 F to 140 F Storage temperature 40 C to 85 C 40 F to 185 F Air ...

Page 63: ...ggers are set in the engineering environment Diagnostic alarm These switches can be selected only in mode V1 in V0 they are inactive Diagnostic messages are generated which are acknowledged by the PLC enabled disabled disabled Process alarm enabled disabled disabled Hot plug alarm enabled disabled enabled Identifier related diagnosis A diagnostic block is attached to the diagnostic message enabled...

Page 64: ...put Modules EP 3164 Analog Input 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 3264 Analog Input 4 Channels Voltage Current 16 Bits with Diagnostics 2 3 or 4 Wire EP 3124 Analog Input 4 Channels Voltage Current 12 Bits 2 3 or 4 Wire EP 3368 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire EP 3468 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire Channel Diagnostic EP 3704 Analog Inp...

Page 65: ...ential Distribution 24 VDC from Input Current Path EP 751F Power Module 16 Channels 24VDC Potential Distribution 24 VDC from Output Current Path EP 700F Power Module 16 Channels 24VDC Potential Distribution Functional Earth EP 710F Power Module 16 Channels 24VDC Potential Distribution 0VDC from Input Current Path EP 750F Power Module 16 Channels 24VDC Potential Distribution 0VDC from Output Curren...

Page 66: ...ROFINET network adapter has two Ethernet ports and an integrated switch The PROFINET Scanner can be accessed with a system independent web server application via the USB service interface or the Ethernet Thus all information such as diagnostics status values and parameters can be read and all connected modules can be simulated or forced The station s main power supply is integrated in the PROFINET...

Page 67: ...K 1 Connection Green Connection established between port 1 of the PROFINET Scanner and another field device ACT 1 Active Yellow flashing Data being exchanged on port 1 LINK 2 Connection Green Connection established between port 2 of the PROFINET Scanner and another field device ACT 2 Active Yellow flashing Data being exchanged on port 2 LED Indicators LED EPXPNS001 Power Supply Green Supply voltag...

Page 68: ...RSTi EP User Manual 64 4 2 2 Connection Diagrams Door for Micro USB Port Connection Diagram EXPNS001 Caution In the case of a maximum power supply of 8 A and a maximum temperature of 55 C all four contacts must be connected with 1 5 mm wiring EPXPNS001 Block Diagram EPXPNS001 ...

Page 69: ...ms Supports MRP Yes Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for output modules 10 A Current consumption from system current path ISYS 116 mA Connection data Type of connection Spring style Conductor cross section Single wired fine wired 0 14 1 5 mm2 AWG 26 16 General data Operating...

Page 70: ...e locked Force mode unlocked Change requires restart of the network adapter 4 2 4 Supported Modules and Power Supplies The following modules can be used with this release of the RSTi EP PROFINET Network Adaptor Catalog Number Module Description Digital Input Modules EP 1214 Digital Input 4 Points Positive Logic 24VDC 2 3 or 4 Wire EP 1218 Digital Input 8 Points Positive Logic 24VDC 2 Wire EP 1318 ...

Page 71: ...l High Speed Counter AB 100 kHz EP 5212 2 Channel Frequency Measurement 100 kHz EP 5261 1 Channel Serial Communications 232 422 485 EP 5311 1 Channel SSI Encoder BCD or Gray Code Format 5 24 VDC EP 5422 2 Channels PWM Output Positive Logic 24VDC 0 5 A EP 5442 2 Channels PWM Output Positive Logic 24VDC 2 A Power Feed Modules for Input Current Path EP 7631 Power Module 1 Channel 24VDC Input Flow 10A...

Page 72: ...thernet ports and an integrated switch The network adapter can be accessed with a system independent web server application via the USB service interface or the EtherCAT Thus all information such as diagnostics status values and parameters can be read and all connected modules can be simulated or forced The station s main power supply is integrated in the network adapter Power is supplied via two ...

Page 73: ...T Maintenance Required Yellow Error on the system bus or fieldbus L A IN Connection Activity Green Connection established between port 1 of the network adapter and another field device Green flashing Data being exchanged on port 1 LA OUT Connection Activity Green Connection established between port 2 of the network adapter and another field device Green flashing Data being exchanged on port 2 RUN ...

Page 74: ...ut current path supply voltage 18 V DC 3 2 Red Input current path supply voltage 18 V DC 3 3 3 4 Red Internal fuse defective 4 1 Green Output current path supply voltage 18 V DC 4 2 Red Output current path supply voltage 18 V DC 4 3 4 4 Red Internal fuse defective For error messages refer to the Chapter LED Indicators and Troubleshooting 4 3 2 Connection Diagrams Door for Micro USB Port Connection...

Page 75: ...Fieldbus Network Adapters GFK 2958E RSTi EP User Manual 71 Caution In the case of a maximum power supply of 8 A and a maximum temperature of 55 C 131 F all four contacts must be connected with 1 5 mm wiring EPXETC001 Block Diagram EPXETC001 ...

Page 76: ... 85 C 40 F to 185 F Air humidity operation transport 5 to 95 noncondensing as per IEC 61131 2 Width 52 mm 2 05 in Depth 76 mm 2 99 in Height 120 mm 4 72 in Weight 227 g 8 oz Configuration ESI file is available on the Support website http support ge ip com for download and import into Programmer Tool which supports EtherCAT The ESI supporting a firmware release is part of the firmware upgrade kit a...

Page 77: ...ration error Deviation in the configuration The module list has changed The list of configured modules Configured Module Ident List 0xF030 differs from the module list detected by the network adapter Detected Module Ident List 0xF050 7 Master configuration error Master configuration error The list of configured modules Configured Module Ident List 0xF030 differs significantly from the module list ...

Page 78: ... in an EPXETC001 Station Status value Meaning 0x0 Plug in station is undefined 0x1 Plug in station module OK 0x80 Plug in station empty module has been removed 0x81 Incorrect module plugged in 4 3 6 Module Diagnosis The network adapter s status word reveals whether there is a module diagnosis The history of the module diagnosis can be interrogated via object 0x10F3 A ring buffer stores 20 diagnosi...

Page 79: ...ut 8 Channels Current 16 Bits 2 3 or 4 Wire EP 3468 Analog Input 8 Channels Current 16 Bits 2 3 or 4 Wire Channel Diagnostic EP 3704 Analog Input 4 Channels RTD 16 Bits with Diagnostics 2 3 or 4 Wire EP 3804 Analog Input 4 Channels TC 16 Bits with Diagnostics 2 3 or 4 Wire Analog Output Modules EP 4164 Analog Output 4 Channels Voltage Current 16 Bits 2 3 or 4 Wire EP 4264 Analog Output 4 Channels ...

Page 80: ...For this purpose the EPXMBE101 has two MAC addresses and two IP addresses that can be defined separately over two different LAN networks The Modbus Dual LAN mode is suitable to communicate with two synchronized control units simultaneously Thereby both the control units have the complete read and write access If the Modbus Dual LAN mode is disabled in EPXMBE101 the network adaptor functions as EPX...

Page 81: ...Chapter 4 Detailed Descriptions of the Fieldbus Network Adapters GFK 2958E RSTi EP User Manual 77 4 4 1 LEDs LED Status Indicators EPXMBE001 EPXMBE101 ...

Page 82: ...stablished between port 1 of the network adapter and another field device Green flashing Yellow flashing Data being exchanged on port 1 L A X2 Connection Active Green Connection established between port 2 of the network adapter and another field device Green flashing Data being exchanged on port 2 Green Transfer rate 100 MBit s Yellow Transfer rate 10 MBit s LED Indicators LED EPXMBE001 EPXMBE101 ...

Page 83: ...Manual 79 4 4 2 Connection Diagrams Door for Micro USB Port Connection Diagram EPXMBE001 EPXMBE101 Caution In the case of a maximum power supply of 8 A and a maximum temperature of 55 C 131 F all four contacts must be connected with 1 5 mm wiring EPXMBE001 Block Diagram EPXMBE001 EPXMBE101 ...

Page 84: ...Max 48 Mbps Supply Supply voltage for system and inputs 20 4V 28 8V Supply voltage for outputs 20 4V 28 8V Max feed in current for input modules 10 A Max feed in current for output modules 10 A Current consumption from system current path ISYS 112 mA Connection data Type of connection Spring style Conductor cross section Single wired fine wired 0 14 1 5 mm2 AWG 26 16 General data Operating tempera...

Page 85: ...register 0x1120 MODBUS DATA EXCHANGE watchdog predefined time Modbus Connection Timeout Connection watchdog time in sec 1 s refer to register 0x1131 MODBUS CONNECTION Timeout in Sec Write access in multi client operation write for all 1stWr1stServe 1stConn1stServe write for all refer to register 0x1031 MODBUS CONNECTION Mode Register Check reference list before exchanging data disabled enabled dis...

Page 86: ...Network adapter status Bit assignment as with EPXETC001 0x1010 ro Word Process image length in bits for the output modules 0x1011 ro Word Process image length in bits for the input modules 0x1017 ro Word Register mapping revision 0x1018 0x101B ro Byte Collective diagnostics message for I O modules 1 bit per I O module 0x101C 0x101F ro Byte Collective process alarm message for I O modules 1 bit per...

Page 87: ...A00 0x2A7F ro Long Current module list max 64 modules per station 2 registers per module There must always be 2 4 6 etc registers transferred 0x8000 0x87FF ro Module Process data inputs max 64 modules per station 32 registers per module 0x9000 0x97FF rw Module Process data outputs max 64 modules per station 32 registers per module 0xA000 0xA7FF ro Byte Diagnostics max 64 modules per station 32 reg...

Page 88: ...t 4 Points 110 230 VAC 65 277 VAC 2 Wire Isolated Digital Output Modules EP 2214 Digital Output 4 Points Positive Logic 24VDC 0 5A 2 3 or 4 Wire EP 2614 Digital Output 4 Points Positive Logic 24VDC 2 0A 2 3 or 4 Wire EP 2634 Digital Output 4 Points Positive Negative Logic 24VDC 2 0A 2 3 or 4 Wire EP 2218 Digital Output 8 Points Positive Logic 24VDC 0 5A 2 Wire EP 225F Digital Output 16 Points Posi...

Page 89: ...e Access to all 512 registers is always possible regardless of the I O structure Unused registers respond with 0 Packed output process data Output register range 0x0800 to 0x09FF Note Access to all 512 registers is always possible regardless of the I O structure Unused registers send 0 during a read access write accesses are ignored Structure of packed process data The byte granularly packed proce...

Page 90: ...yte 1 0 allocated 1 register EP 125F 2 Byte 1 allocated 1 register Total 7 4 Data Widths of I O Modules in the Modbus Register Range Module Process data Input Output EP 1214 1 Byte EP 1218 1 Byte EP 1318 1 Byte EP 125F 2 Byte EP 12F4 15 2 Byte 1 Word EP 2214 1 Byte EP 2614 1 Byte EP 2634 1 Byte EP 2218 1 Byte EP 225F 2 Byte EP 2814 1 Byte EP 2714 1 Byte EP 5111 2 DWord 2 Word 2 DWord 1 Word EP 511...

Page 91: ...Chapter 4 Detailed Descriptions of the Fieldbus Network Adapters GFK 2958E RSTi EP User Manual 87 EP 3468 8 Word EP 4164 4 Word EP 4264 4 Word EP 3704 4 Word EP 1901 4 Byte EP 1922 4 Byte EP 1902 4 Byte ...

Page 92: ...the modules 8 Errorbit 8 Reserve bit 8 currently not used 9 Errorbit 9 Reserve bit 9 currently not used 10 Force mode active Force mode was activated via the web server Forced channels do not exchange data with the master 11 Errorbit 11 Reserve bit 11 currently not used 12 Errorbit 12 Reserve bit 12 currently not used 13 Voltage UOUT error Error in the supply voltage of outputs 14 Voltage UIN erro...

Page 93: ... data missing module 4 4 140x1030 MODBUS DATA EXCHANGE Watchdog Current Time Amount of time input value 10 ms still remaining on the active watchdog to monitor the exchange of process data If a 0 is read the watchdog has expired and must be restarted If 0xFFFF is read the watchdog is deactivated 4 4 150x1120 MODBUS DATA EXCHANGE watchdog predefined time In this register the watchdog is activated d...

Page 94: ...ing the reference module list 0x2800 and the following against the current module list 0x2A00 and the following The reference module list must also not be described If the value in in register 0x1132 is set to 1 the data exchange only starts if the reference module list 0x2800 and the following matches the current module list 0x2A00 and the following 4 4 210x1133 Process Alarm If the value in this...

Page 95: ...5 079 076 069 086 065 083 ASCII hexadecimal 44 41 4F 4C 45 56 41 53 Input in register no 0x113C 0x113D 0x113E 0x113F Hexadecimal 4441 4F4C 4556 4153 Decimal 17473 20300 17750 16723 The not editable parameter Restore module parameters in the web server will be set to Yes as soon as the network adapter has sent saved parameters to the modules 4 4 270x27FE Number of Entries in the Current Module List...

Page 96: ...in register 0x1134 reading out the corresponding diagnosis results in a confirmation of the alarm 4 4 350xB000 0xB7FF Process Alarms For each module a process alarm data length of 64 bytes 32 registers is reserved Example Module 3 starts at address 0xB040 In case of a process alarm the 4 bytes of the module are entered here from the corresponding table see the table of process alarms in the corres...

Page 97: ...es 5 1 Digital Input Module EP 1214 Digital Input Module EP 1214 Connection Diagram EP 1214 The digital input module EP 1214 can detect up to 4 input signals One sensor can be connected to each connector using a 2 wire 3 wire or 3 wire FE connection A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN ...

Page 98: ...he system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 1 4 2 1 Yellow Input 1 active 2 2 2 3 2 4 3 1 Yellow Input 2 active 3 2 3 3 3 4 4 1 Yellow Input 3 active 4 2 4 3 4 4 For error messages refer to the chapter Accessories and Replacement Parts GND IN 24 VDC IN FE System bus EP 1214 Block Diagram EP 1214 ...

Page 99: ... 20 ms Off voltage 5 V On voltage 11 V Sensor supply max 2 A per plug total max 8 A Sensor connection 2 wire 3 wire 3 wire FE Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 18 mA sensor supply current General data Weight 87 g...

Page 100: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved 0 Ch...

Page 101: ...erved IX0 6 reserved IX0 7 reserved 5 2 Digital Input Module EP 1218 Digital Input Module EP 1218 Connection Diagram EP 1218 The digital input module EP 1218 can detect up to 8 input signals Two sensors can be connected to each connector using a 2 wire connection A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN ...

Page 102: ...iagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 Yellow Input 1 active 1 4 2 1 Yellow Input 2 active 2 2 2 3 Yellow Input 3 active 2 4 3 1 Yellow Input 4 active 3 2 3 3 Yellow Input 5 active 3 4 4 1 Yellow Input 6 active 4 2 4 3 Yellow Input 7 active 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 1218 GND IN 24VDC IN System bus Block Diagram EP 1218 ...

Page 103: ...P to 20 ms Low input voltage 5 V High input voltage 11 V Sensor supply max 15 mA per channel Sensor connection 2 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 30 mA sensor supply current General data Weight 85 g 2 99 oz...

Page 104: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Ch...

Page 105: ... IX0 6 DI6 IX0 7 DI7 5 3 Digital Input Module EP 1318 Digital Input Module EP 1318 Connection Diagram EP 1318 The digital input module EP 1318 can detect up to 8 input signals Two sensors can be connected to each connector using a 2 wire or 3 wire connection A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN ...

Page 106: ...tem Fault or Diagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 1 4 Yellow Input 1 active 2 1 Yellow Input 2 active 2 2 2 3 2 4 Yellow Input 3 active 3 1 Yellow Input 4 active 3 2 3 3 3 4 Yellow Input 5 active 4 1 Yellow Input 6 active 4 2 4 3 4 4 Yellow Input 7 active For error messages refer to the chapter LED Indicators and Troubleshooting EP 1318 Block Diagram EP 1318 ...

Page 107: ... ms Low input voltage 5 V High input voltage 11 V Sensor supply max 2 A per plug total max 8 A Sensor connection 2 wire 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 30 mA sensor supply current General data Weight 83 ...

Page 108: ...erved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Channel 0 error to Channel 31 error 11 to 42 0 7 Reserved 0 Time sta...

Page 109: ...iagram EP 1804 The digital input module EP 1804 can detect up to 4 binary control signals One sensor can be connected to each connector using a 2 wire connection Both L and N connections of each input are bridged internally The four inputs are galvanic isolated they can be supplied with input voltages between 110V AC and 230V AC Solely AC measurements can be run ...

Page 110: ...gnal lines must be supplied from the same power system Attention The module can be destroyed by too high frequencies The input frequency may be 65 Hz at maximum the switching frequency 15 Hz at maximum Attention The module can be destroyed by too high input currents of the sinal lines The inputs must be ensured using a slow fuse max 4 A ...

Page 111: ...een Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Input 0 active 1 2 1 3 1 4 2 1 Yellow Input 1 active 2 2 2 3 2 4 3 1 Yellow Input 2 active 3 2 3 3 3 4 4 1 Yellow Input 3 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting Block Diagram EP 1804 ...

Page 112: ...between channels and power supply Line to line voltage 400V between the channels possible Inputs Number 4 Input type P switching for Type 3 sensors as per IEC 61131 2 Input filter Input delay 10 ms Low input voltage 65V High input voltage 80V Input voltage maximum 277V AC UL 264 5V AC VDE Input frequency typical 50 Hz 60 Hz Sensor supply No Sensor connection 2 wire Module diagnosis Yes Individual ...

Page 113: ...0x05 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 Power supply fault 0 5 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 R...

Page 114: ...ed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 110 Process Data Inputs EP 1804 Byte Bit Description IB0 IX0 0 DI0 IX0 1 DI1 IX0 2 DI2 IX0 3 DI3 IX0 4 Reserved IX0 5 Reserved IX0 6 Reserved IX0 7 Reserved ...

Page 115: ... EP 125F Connection Diagram EP 125F The EP 125F digital input module can detect up to 16 input signals Four sensors can be connected to each connector in a 1 wire connection A status LED is assigned to each channel The connected sensors must be supplied with power from the input current path IIN e g with potential distribution modules ...

Page 116: ...t 2 active 1 4 Yellow Input 3 active 2 1 Yellow Input 4 active 2 2 Yellow Input 5 active 2 3 Yellow Input 6 active 2 4 Yellow Input 7 active 3 1 Yellow Input 8 active 3 2 Yellow Input 9 active 3 3 Yellow Input 10 active 3 4 Yellow Input 11 active 4 1 Yellow Input 12 active 4 2 Yellow Input 13 active 4 3 Yellow Input 14 active 4 4 Yellow Input 15 active For error messages refer to the chapter LED I...

Page 117: ...ion bus System bus transfer rate 48 Mbps Inputs Number 16 Sensor types Type 1 and Type 3 sensors as per IEC 61131 2 Input filter Input delay 3 ms Low input voltage 5 V High input voltage 11 V Sensor supply No Sensor connection 1 conductor Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current pa...

Page 118: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Ch...

Page 119: ... DI2 IX0 3 DI3 IX0 4 DI4 IX0 5 DI5 IX0 6 DI6 IX0 7 DI7 IB1 IX1 0 DI8 IX1 1 DI9 IX1 2 DI10 IX1 3 DI11 IX1 4 DI12 IX1 5 DI13 IX1 6 DI14 IX1 7 DI15 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer ...

Page 120: ...y EP 12F4 can detect up to 4 binary control signals and provide them with a time stamp resolution 1 μs Depending on the configuration of the module up to 5 or 15 time stamp entries can be evaluated One sensor can be connected to each connector using a 2 wire 3 wire or 3 wire connection FE A status LED is assigned to each channel The module electronics supply the connected sensors with power from t...

Page 121: ... No communication on system bus or there is a diagnostic message displayed 1 1 Yellow Input 0 active 1 2 1 3 1 4 2 1 Yellow Input 1 active 2 2 2 3 2 4 3 1 Yellow Input 2 active 3 2 3 3 3 4 4 1 Yellow Input 3 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 12F4 GND IN 24 VDC IN FE System bus Block Diagram EP 12F4 ...

Page 122: ...supply Yes Sensor connection 2 wire 3 wire 3 wire FE Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Time stamp data width 16 bits Time stamp resolution 1 μs Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 18 mA sensor supply current General data Weight 87 g 3 07 oz For add...

Page 123: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x70 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Ch...

Page 124: ...sed during data transfer 5 6 1 Time Stamp Function With time stamp function ETS edge time stamp enabled at every corresponding edge the time value of the timer is stored in the process image as an ETS entry together with the status of the inputs and a running number The module does not use any bytes in the output range It uses 60 Bytes in the input range for 15 ETS entries each with 4 bytes 5 6 2 ...

Page 125: ... are predefined as follows DI 0 and DI 1 time stamp at edge 0 1 enabled DI 2 and DI 3 time stamp at edge 0 1 disabled DI 0 and DI 1 time stamp at edge 1 0 enabled DI 2 and DI 3 time stamp at edge 1 0 disabled The ETS entries available at time t are designated by the green area in the diagram ETS entries that are not or no longer available have a grey background Process Image is Empty at t0 1st ETS...

Page 126: ... ETS Entry at t2 A rising 0 1 edge on DI 1 causes the 2nd ETS entry at address 0 The 1st ETS entry is shifted by 4 bytes 3rd ETS Entry at t3 A falling 1 0 edge on DI 0 causes the 3rd ETS entry 4th to14th ETS Entry 15th ETS Entry at t15 A rising 0 1 edge on DI 0 causes the15th ETS entry ...

Page 127: ...r Manual 123 16th ETS Entry at t16 A rising 0 1 edge on DI 1 causes the16th ETS entry The 1st ETS entry is deleted and not available anymore 17th ETS Entry at t17 A falling 1 0 edge on DI 1 causes the17th ETS entry The 2nd ETS entry is deleted and not available anymore ...

Page 128: ...214 Connection Diagram EP 2214 The EP 2214 digital output module can control up to 4 discrete outputs each with a maximum of 0 5 A One discrete output can be connected to each connector using a 2 wire 3 wire or 3 wire connection FE A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT ...

Page 129: ... system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 2214 GND OUT 24VDC OUT FE System bus Block Diagram EP 2214 ...

Page 130: ...Resistive load min 47 Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100 μs Mod...

Page 131: ...eserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar c...

Page 132: ...ed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 128 Process Data Outputs EP 2214 Byte Bit Description OB0 OX0 0 DO0 OX0 1 DO1 OX0 2 DO2 OX0 3 DO3 OX0 4 reserved OX0 5 reserved OX0 6 reserved OX0 7 reserved ...

Page 133: ...2614 Connection Diagram EP 2614 The digital output module EP 2614 can control up to 4 discrete outputs each with a maximum of 2 A One discrete output can be connected to each connector using a 2 wire 3 wire or 3 wire connection FE A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT ...

Page 134: ...ication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 2614 Block Diagram EP 2614 ...

Page 135: ... 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100 μs Module diagnosis Yes Individual channel diagnosis No Ca...

Page 136: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved 0 Ch...

Page 137: ...ed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 133 Process Data Outputs EP 2614 Byte Bit Description OB0 OX0 0 DO0 OX0 1 DO1 OX0 2 DO2 OX0 3 DO3 OX0 4 reserved OX0 5 reserved OX0 6 reserved OX0 7 reserved ...

Page 138: ...ing This allows among other things a switch in rotational direction if an DC motor is connected between two outputs For this purpose an output byte is reserved for the physical outputs and each channel is assigned two bits in this byte The switching characteristics of each output are set in the low nibble of the byte If a bit is set the corresponding channel has positive switching if it is 0 then ...

Page 139: ...ication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 2634 Block Diagram EP 2634 ...

Page 140: ...esistive load min 47 Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100 μs Modu...

Page 141: ...3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of c...

Page 142: ...ser Manual 138 Process Data Outputs EP 2634 Byte Format Name Remark OB0 OX0 0 OP mode DO0 0 Sinking 1 Sourcing OX0 1 OP mode DO1 0 Sinking 1 Sourcing OX0 2 OP mode DO2 0 Sinking 1 Sourcing OX0 3 OP mode DO3 0 Sinking 1 Sourcing OX0 4 DO0 OX0 5 DO1 OX0 6 DO2 OX0 7 DO3 ...

Page 143: ...ut Module EP 2218 Connection Diagram EP 2218 The EP 2218 digital output module can control up to 8 discrete outputs each with a maximum of 0 5A Discrete outputs can be connected to each connector in a 2 wire connection A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT ...

Page 144: ...stic Fault 1 1 Yellow Output 0 active 1 2 1 3 Yellow Output 1 active 1 4 2 1 Yellow Output 2 active 2 2 2 3 Yellow Output 3 active 2 4 3 1 Yellow Output 4 active 3 2 3 3 Yellow Output 5 active 3 4 4 1 Yellow Output 6 active 4 2 4 3 Yellow Output 7 active 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 2218 24VDC OUT GND OUT System bus Block Diagram EP 2218 ...

Page 145: ...ad min 47 Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 2 wire Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100 μs Module diagnosis Yes Individual channel diagnosis No Reactionless Yes Supply Su...

Page 146: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error 7 10 0 31 Reserved 0 Ch...

Page 147: ...r 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 143 Process Data Outputs EP 2218 Byte Bit Description OB0 OX0 0 DO0 OX0 1 DO1 OX0 2 DO2 OX0 3 DO3 OX0 4 DO4 OX0 5 DO5 OX0 6 DO6 OX0 7 DO7 ...

Page 148: ...tal Output Module EP 225F Connection Diagram EP 225F The EP 225F digital output module can control up to 16 discrete outputs each with a maximum of 0 5 A Four discrete outputs can be connected to each connector A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT ...

Page 149: ... 1 4 Yellow Output 3 active 2 1 Yellow Output 4 active 2 2 Yellow Output 5 active 2 3 Yellow Output 6 active 2 4 Yellow Output 7 active 3 1 Yellow Output 8 active 3 2 Yellow Output 9 active 3 3 Yellow Output 10 active 3 4 Yellow Output 11 active 4 1 Yellow Output 12 active 4 2 Yellow Output 13 active 4 3 Yellow Output 14 active 4 4 Yellow Output 15 active For error messages refer to the chapter LE...

Page 150: ...tive 150 mJ per channel Switching frequency Resistive load min 47 Ω 1 kHz Inductive load DC 13 0 2 Hz without free wheeling diode 1 kHz with suitable free wheeling diode Lamp load 12 W 1 kHz Actuator connection 1 conductor Short circuit proof Yes Protective circuit Constant current with thermal switch off and automatic restart Response time of the current limiting circuit 100 μs Module diagnosis Y...

Page 151: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 0 Channel error 7 10 0 31 Reserved 0 Ch...

Page 152: ...DO2 OX0 3 DO3 OX0 4 DO4 OX0 5 DO5 OX0 6 DO6 OX0 7 DO7 OB1 OX1 0 DO8 OX1 1 DO9 OX1 2 DO10 OX1 3 DO11 OX1 4 DO12 OX1 5 DOI13 OX1 6 DO14 OX1 7 DO15 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer ...

Page 153: ...ductor switches to control up to 4 discrete outputs each with a maximum of 0 5 A at 255 V AC The switching characteristics of the semiconductor switch have it as being closed when the voltage crosses zero and open when the current crosses zero Each connector features a potential free NO Normally Open contact For protection against extreme disturbance level use surge protection terminals with varis...

Page 154: ...ication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 4 active 2 2 2 3 2 4 3 1 Yellow Output 8 active 3 2 3 3 3 4 4 1 Yellow Output 12 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP2814 Block Diagram EP 2814 ...

Page 155: ...nt per channel 50 mA Maximum switching current per channel 0 5 A per module 4 A Holding current 25 mA Installation external surge voltage protection circuit recommended for overvoltage category II and overvoltage category III Switching frequency up to 20 Hz Actuator connection 1 conductor Short circuit proof No Defined trip behavior of the prescribed external fuse 1 A super quick acting Module dia...

Page 156: ...Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar ...

Page 157: ...ed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 153 Process Data Inputs EP 2814 Byte Bit Description OB0 OX0 0 DO0 OX0 1 DO1 OX0 2 DO2 OX0 3 DO3 OX0 4 reserved OX0 5 reserved OX0 6 reserved OX0 7 reserved ...

Page 158: ...l up to 4 discrete outputs each with a maximum of 6 A Each connector features a potential free changeover contact The relay coils are supplied with power from the output current path IOUT Caution When using relay modules EP 2714 in explosive atmosphere Condensation shall be avoided If the switching voltage exceeds 63 V a transient protection device shall be provided that limits the transients to a...

Page 159: ...us Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Output 0 active 1 2 1 3 1 4 2 1 Yellow Output 1 active 2 2 2 3 2 4 3 1 Yellow Output 2 active 3 2 3 3 3 4 4 1 Yellow Output 3 active 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting ...

Page 160: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 156 Derating Curve EP 2714 Block Diagram EP 2714 ...

Page 161: ...A at 55 C 131 F Switching frequency max 5 Hz Short circuit proof No Protective circuit External fusing with 6 A prescribed Service life with AC 15 load and 1 A switching current 300 000 switching cycles Module diagnosis Yes Individual channel diagnosis No Maximum switching voltage 255 V AC UL 277 AC DC corresponding to the derating curve Reactionless Yes Supply Supply voltage 20 4V 28 8V Current c...

Page 162: ...odule Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7 10 0 31 Reserved 0 Ch...

Page 163: ...ed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 159 Process Data Inputs EP 2714 Byte Bit Description OB0 OX0 0 DO0 OX0 1 DO1 OX0 2 DO2 OX0 3 DO3 OX0 4 reserved OX0 5 reserved OX0 6 reserved OX0 7 reserved ...

Page 164: ...ram 1 Track A 2 Track B 3 Cycle 4 Direction 0 1 24 V One 32 bit counter AB invertible 24 V DC Counting frequency 100 kHz max AB 1 2 4 times sampling or pulse and direction Latch value comparison value setting value input filter parametrizable HW gate reset digital output for comparison Alarm and diagnostic function with μs time stamp μs time stamp for counting value for example for speed measureme...

Page 165: ...on Thus the PLC will recognize even signals succeeding extremely fast In mode Pulse and Direction channel CH0 A is used as the input and channel CH0 B as a direction determining input In incremental mode an incremental encoder with track A and B can be connected A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN L...

Page 166: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 162 EP 5111 Block Diagram EP 5111 ...

Page 167: ...o 1 ms Low input voltage 5 V High input voltage 11 V Max input current per channel 3 5 mA Sensor supply Yes Sensor connection 2 and 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis Yes Counter width 32 bits Maximum input frequency 100 kHz Latch gate reset input Yes Mode of operation Pulse and direction AB mode with 1 2 4 times sampling Status alarm diagnosti...

Page 168: ...d 0 Process alarm HW gate closed disabled 0 enabled 1 disabled 0 Process alarm overflow disabled 0 enabled 1 disabled 0 Process alarm underflow disabled 0 enabled 1 disabled 0 Process alarm comp value disabled 0 enabled 1 disabled 0 Process alarm end value disabled 0 enabled 1 disabled 0 Process alarm latch value disabled 0 enabled 1 disabled 0 Counting mode count endless 0 once forward 1 once bac...

Page 169: ...setting The output is switched off The counter value is frozen Once normal operating conditions have been restored the counter value is reset to the parameterised load value The All outputs off setting The output is switched off The counter behaves in the same way as for Hold last value Diagnostic Data EP 5111 Name Bytes Bit Description Default Error indicator 0 0 Module error 1 Internal error 2 E...

Page 170: ...alue current count value IB4 IB7 Double word Latch value Count value image at the point of edge 0 1 at latch input IB8 Word Counter status IX8 0 Reset was active remains until reset mode is disabled IX8 1 DO released IX8 2 SW gate active IX8 3 Reset input active depending only of the parameter reset but not of the reset mode IX8 4 HW gate active IX8 5 internal gate active IX8 6 DO set IX8 7 Counte...

Page 171: ... QX8 0 Activate reset mode QX8 1 Release DO QX8 2 Set SW gate QX8 3 84 reserved QX8 5 Load set value loads set value into counter value QX8 6 Reset status bits counter status bits 9 1 9 5 QX8 7 reserved QX9 0 Deactivate reset mode QB9 QX9 1 Block DO QX9 2 Reset SW gate QX9 3 9 7 reserved Internal process data mapping with data format Standard Depending on the fieldbus specification and the data fo...

Page 172: ...ick and place operations For both counting modes 1 time counting and periodic counting you can parameterize the counting range with load value and end value Via bit QX8 5 of the control word you can load a set value into the counting value You can define the set value in the second double word of the process data outputs Counting Direction No primary direction The entire counting range is availabl...

Page 173: ...ue Endless Counting Continous Counting Counting starts at the load value the entire counting range is used If the upper count limit is reached during up counting an additional counting pulse in the positive direction leads to a jump to the lower count limit Counting continues from there If the lower count limit is reached during down counting an additional counting pulse in the negative direction ...

Page 174: ... exceeding the upper or lower count limit the counter jumps to the other count limit respectively The internal gate is automatically closed the status bit Overflow performed or Underflow performed is set and a process alarm will be triggered if it is parameterised To restart counting the internal gate must be reopened Depending on the parameters set counting continues from the current counting val...

Page 175: ...ill be triggered if it is parameterized To restart counting the internal gate must be reopened Counting starts again at the load value Upon reaching the lower count limit the counter jumps to the upper count limit to continue counting from there The status bit Underflow performed is set and a process alarm will be triggered if it is parameterised All status bits remain set until they are reset wit...

Page 176: ...ere The status bit Overflow performed is set and a process alarm will be triggered if it is parameterised All status bits remain set until they are reset with the bit Reset status bits in the control word Counting Range Limits Valid range of values End value 2 147 483 648 231 to 2 147 483 647 231 2 Upper count limit 2 147 483 647 231 1 Periodic Counting No Primary Direction Periodic Counting No Pr...

Page 177: ...d continues counting from there The status bit End value reached is set and a process alarm will be triggered if it is parameterized Upon reaching the lower count limit the counter jumps to the upper count limit to continue counting from there The status bit Underflow performed is set and a process alarm will be triggered if it is parameterized All status bits remain set until they are reset with ...

Page 178: ...tinues counting from there The status bit Endvalue reached is set and a process alarm will be triggered if it is parameterised Upon reaching the upper count limit the counter jumps to the lower count limit to continue counting from there The status bit Overflow performed is set and a process alarm will be triggered if it is parameterized All status bits remain set until they are reset with the bit...

Page 179: ...e The figure illustrates how counting behavior is affected by the additional features These additional features are explained in the following pages Additional Counter Functions Reset The load value will be load into the counting value once there is a signal at the reset input To use this feature you have to release the reset mode in the control word bit QX8 0 in addition to the parameterization T...

Page 180: ...put behaves exclusively according to the comparison conditions If the comparison value is left during a pulse output and is reached again there is no post triggering of the pulse duration Note The bit Comparison condition met is activated together with the bit DO set of the status word In contrast to the DO set bit it remains active until it is reset with the bit Reset status bits of the control w...

Page 181: ...ains set 6 Comparison condition met hysteresis still active output remains set 7 Leaving the hysteresis range and comparison condition met output remains set Operating Principle of the Hysteresis when Counter Value Comparison Value Pulse Duration 0 1 Comparison condition met output is set and hysteresis activated 2 Comparison condition not met leaving the hysteresis range output is reset 3 Compari...

Page 182: ...resis activated 2 Leaving the hysteresis range hysteresis deactivated 3 Comparison condition met pulse of the parameterised duration is output hysteresis activated 4 Leaving the hysteresis range hysteresis deactivated 5 Comparison condition met pulse of the parameterised duration is output hysteresis activated 6 Comparison condition met and hysteresis active no pulse 7 Comparison condition not met...

Page 183: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 179 EP 5111 ...

Page 184: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 180 EP 5111 ...

Page 185: ... the appropriate control word In mode Pulse and Direction channel CH0 A and CH1 A respectively is used as the input channel CH0 B and CH1 B respectively is used as a direction determining input In incremental mode an incremental encoder with track A and B can be connected A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current ...

Page 186: ...ystem bus Red Module System Fault or Diagnostic Fault 1 1 Yellow CH0 A pulse controlled 1 2 1 3 1 4 Yellow CH0 B direction controlled 2 1 2 2 2 3 2 4 3 1 Yellow CH1 A pulse controlled 3 2 3 3 3 4 Yellow CH1 B direction controlled 4 1 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 5112 Block Diagram EP 5112 ...

Page 187: ...age 5 V High input voltage 11 V Max input current per channel 3 5 mA Sensor supply Yes Sensor connection 2 and 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis Yes Counter width 32 bits Maximum input frequency 100 kHz Latch gate reset input Yes Mode of operation Pulse and direction AB mode with 1 2 4 times sampling Status alarm diagnostics Status indicator Y...

Page 188: ...ual comparison value 1 lower equal comparison value 2 equal comparison value 3 disabled 0 1 Counter dir signal B inv disabled 0 enabled 1 disabled 0 1 Signal mode Rotary transducer single 0 Rotary transducer double 1 Rotary transducer quadruple 2 Pulse and Direction 3 disabled 4 disabled 0 1 Counter behavior internal gate Interrupt counting 0 Cancel counting 1 interrupt counting 0 1 Setting value ...

Page 189: ...eserved 0 3 Internal diagnostic FIFO full 4 Reserved 0 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel type 7 0 6 Channel type 0x76 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 2 Channel error 7 0 Error at channel 0 1 Error at channel group 1 2 7 Reserved 0 Channel error 8 8 15 Reserved 0 Channel...

Page 190: ...ondition met IX9 2 End value reached IX9 3 Overflow performed IX9 4 Underflow performed IX9 5 Zero crossing performed IX9 6 9 7 Reserved IB10 Word Counter 1 Counter status IX10 0 Reserved IX10 1 Comparison bit released IX10 2 SW gate active IX10 3 10 4 Reserved IX10 5 Internal gate active IX10 6 Comparison bit active IX10 7 Counter direction down IB11 IX11 0 Counter direction up IX11 1 Comparison ...

Page 191: ...tus bits 9 1 9 5 QX8 7 9 0 Reserved QB9 QX9 1 Deactivate comparison bit QX9 2 Reset SW gate QX9 3 Q9 7 Reserved QB10 Word Counter 1 Control word QX10 0 Reserved QX10 1 Release comparison bit QX10 2 Set SW gate QX10 3 10 4 Reserved QX10 5 Load set value loads set value into counter value QX10 6 Reset status bits Counter 1 status bits 11 1 11 5 QB11 QX10 7 11 0 Reserved QX11 1 Deactivate comparison ...

Page 192: ...thout primary direction e g repeated identical pick and place operations For both counting modes 1 time counting and periodic counting you can parameterize the counting range with load value and end value Via bit QX8 5 or QX10 5 respectively of the control word you can load a set value into the counting value You can define the set value in the module parameters Counting Direction No Primary Direc...

Page 193: ...nt limit is reached during up counting an additional counting pulse in the positive direction leads to a jump to the lower count limit Counting continues from there If the lower count limit is reached during down counting an additional counting pulse in the negative direction leads to a jump to the upper count limit Counting continues from there Upon exceeding the upper or lower counting limit the...

Page 194: ...l be triggered if it is parameterized To restart counting the internal gate must be reopened Depending on the parameters set counting continues from the current counting value Interrupt counting or it starts again from the load value Cancel counting One time Counting Primary Direction Up 1 time Counting Primary Direction Up Up counting starts at the load value If the parametrerised end value 1 is ...

Page 195: ...ime Counting Primary Direction Down 1 time Counting Primary Count Down If the parametrerized end value 1 is reached during counting in the negative direction the counter jumps back to the load value at the next count pulse The internal gate is automatically closed the status bit End value reached is set and a process alarm will be triggered if it is parameterized To restart counting the internal g...

Page 196: ...its in the control word Periodic Counting Primary Direction Up Periodic Counting Primary Direction Up Up counting starts at the load value If the parameterised end value 1 is reached during counting in the positive direction the counter jumps back to the load value at the next positive count pulse and continues counting from there The status bit End value reached is set and a process alarm will be...

Page 197: ...nting from there The status bit Overflow performed is set and a process alarm will be triggered if it is parameterised All status bits remain set until they are reset with the bit Reset status bits in the control word Counting Range Limits Valid range of values End value 2 147 483 647 231 to 2 147 483 647 231 1 Upper count limit 2 147 483 647 231 1 5 15 3Additional Counter Features You can define ...

Page 198: ...emains active until it will be reset with the bit Reset of the status bits in the control word When using a counting mode with primary direction the comparison bit will be set only upon reaching the comparison value from the primary direction Hysteresis It is possible to reduce frequent triggering of a process alarm and toggling of the comparison bit e g if the value of a sensor signal fluctuates ...

Page 199: ...the Hysteresis with Counter Value Comparison Value 1 Comparison condition met status bit is set and hysteresis activated 2 Comparison condition not met leaving the hysteresis range status bit is reset 3 Comparison condition met status bit is set and hysteresis activated 4 Leaving the hysteresis range the status bit remains set because the comparison condition is still met 5 Comparison condition no...

Page 200: ...ion not met leaving the hysteresis range status bit is reset 3 Comparison condition met status bit is set and hysteresis activated 4 Leaving the hysteresis range and comparison condition not met status bit is reset 5 Comparison condition met status bit is set and hysteresis activated 6 Comparison condition met and hysteresis active status bit remains set 7 Leaving the hysteresis range and comparis...

Page 201: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 197 EP 5112 Counter Operation through Parameter Signal Evaluation Rotary Transducer xxx ...

Page 202: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 198 EP 5112 Counter Operation through Parameter Signal Evaluation Pulse Direction A B ...

Page 203: ...be counted are applied to channel CH0 and or channel CH1 the measurement will be started via control word 1 and 2 respectively Measuring cycles can be defined in μs The longer the measuring cycle the more exactly the measurement A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input voltage path IIN The EP 5212 has Two counter inputs ...

Page 204: ... Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 1 2 1 3 1 4 Yellow CH0 active 1 level 2 1 2 2 2 3 2 4 3 1 3 2 3 3 3 4 Yellow CH1 active 1 level 4 1 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 5212 Block Diagram EP 5212 ...

Page 205: ...z and 187 kHz 333 ms and 5 μs Low input voltage 5 V High input voltage 11 V Max input current per channel 3 5 mA Sensor supply Yes Sensor connection 2 and 3 wire Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Counter width 32 bits Maximum input frequency 100 kHz Mode of operation Pulse and direction AB mode with 1 2 4 times sampling Supply Supply voltage 20 4V...

Page 206: ...0 11 ms 92 Hz 11 22 ms 46 Hz 12 43 ms 23 Hz 13 91 ms 11 Hz 14 167 ms 6 Hz 15 333 ms 3 Hz 16 5 μs 187 kHz Input Filter EP 5212 Limiting frequency Filter time real value Filter time 187 kHz 5 35 μs 5 μs 94 kHz 10 64 μs 11 μs 47 kHz 21 28 μs 21 μs 23 kHz 43 47 μs 43 μs 12 kHz 83 33 μs 83 μs 6 kHz 166 67 μs 167 μs 3 kHz 333 33 μs 333 μs 1 5 kHz 666 67 μs 667 μs 732 Hz 1 36 ms 1 ms 366 Hz 2 73 ms 3 ms ...

Page 207: ...odule Type 0x08 1 2 3 4 Reserved 1 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 2 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x76 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 2 Channel error 7 10 0 31 Reserved 0 Ch...

Page 208: ...eserved IB19 IX19 0 Measurement active IX19 1 19 7 reserved Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer Process Data Outputs EP 5212 Byte Format Name Bit Function when edge 0 1 Remark QB0 QB3 Double word Channel 0 Measurement c...

Page 209: ...dge is defined as measured period This is a 27 bit value with a resolution of 125 ns and an precision of 1 μs valid value range between 0x00000008 and 0x7FFFFFF8 Due to its resolution the value has to be devided by 8 within the control programm in order to get the current period duration in microseconds This value can be between 1 μs and 16 777 215 μs The frequency is being calculated programmwise...

Page 210: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 206 Functional Principle Frequency Counting ...

Page 211: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 207 Frequency Counter EP 5212 ...

Page 212: ...ugh an interface type RS232 RS485 or RS422 The data transfer rate can be parameterized between 300 and 115200 bps The process data length can be parameterized to be 8 byte or 16 byte A terminating resistor can be parameterized for the RS485 and RS422 interface respectively The communication status is indicated by two LEDs on the respective plug The module electronics supply the connected data term...

Page 213: ...y Name Signal Direction Cable Color RS232 Pin Assignment of the 9 pole plug male 1 1 RXD Receive data In Brown 2 1 2 TXD Transmit data Out Green 3 1 3 RTS Request to send Out Blue 7 1 4 CTS Clear to send In Red 8 4 2 GND Signal ground Grey 5 Assignment of the 25 pole plug male 1 1 RXD Receive data In Green 3 1 2 TXD Transmit data Out Brown 2 1 3 RTS Request to send Out Yellow 4 1 4 CTS Clear to se...

Page 214: ...ting a RS485 or RS 422 Device The serial device has to be connected using a twisted pair cable U UTP Type Cat 3 or J 2YY 2x2x0 6 Maximum Cable Length RS422 485 Baud Rate in kbps Maximum Cable Length 19200 1200 m 3937 ft shielded 38400 500 m 1640 ft 57600 250 m 820 ft 115200 200 m 656 ft RS485 Use one core pair for Data Data You can use any wire for the ground singal GND COM The remaining free wire...

Page 215: ...ata are being recieved 1 2 Yellow RS232 parameterised Yellow flashing Data are being transmitted 1 3 1 4 3 1 3 1 3 4 Yellow RS422 parameterized 3 1 3 2 Off 3 3 3 4 Yellow RS485 parameterized 3 3 Yellow flashing Data are being recieved 3 4 Yellow flashing Data are being transmitted 3 2 3 3 3 4 4 1 Green Supply voltage 5VDC 4 2 4 3 Green Supply voltage 24VDC 4 4 For error messages refer to the chapt...

Page 216: ...es Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 16 mA load General data Weight 92 g 3 25 oz For additional general data refer to the section General Technical Data for I O Modules Overview of the Editable Parameter EP 5261 Description Options1 Default Operating mode Disabled 0 RS232 1 RS485 2 RS422 3 Disabl...

Page 217: ...r Module type 1 0 Module Type 0x05 1 1 0 2 1 3 0 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 7 Reserved 0 Channel type 4 0 Channel type 0x79 1 1 0 2 0 3 1 4 1 5 1 6 1 7 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per modu...

Page 218: ...inished successfully Not till then the next data will be transferred Process Input Data EP 5261 Byte Format Name Bit Description Remarks IB0 Word Status and Diagnosis IX0 0 Data in the receive memory RX 0 Receive memory is empty RX 1 A telegramm or telegramm segment in the receive memory is ready for transmission IX0 1 Receive memory nearly full Only 10 characters are left in the receive memory XO...

Page 219: ...BUFFER is set to 0 again IX0 3 TX_CNT The TX_CNT value is assigned to each data segment of the process output data The sequence or the TX_CNT values is Binary 00 01 10 11 00 Decimal 0 1 2 3 0 A faulty data sequence indicates missing data segments IX0 4 TX_CNT IX0 5 RX_CNT_ACK RX_CNT_ACK must include a copy of the RX_CNT value The RX_CNT value has been transferred together with the last data segmen...

Page 220: ...to the control Using the test mode copy the input data into the output data of the module so that the received data will be sent again Or select one of the function blocks provided by the engineering tool For programming regard the following schemes showing the sequences for receiving and transmission Scheme of the Receiving Sequence Scheme of the Transmission Sequence ...

Page 221: ...2 1 0 Stat TX_CNT_ACK RX_CNT STATRES RX_CNT_ACK TX_CNT Init Startup 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 After powerup module is ready for communi cation Activate communi cation 1 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 PLC is ready for communi cation response Receive data 1 0 0 0 1 0 0 0 N 1 14 1 0 0 0 0 0 0 0 0 Module has received bytes 1 0 0 0 1 0 0 0 N 1 0 1 0 0 0 0 0 0 RX acknow ledge after data tak...

Page 222: ...er and a master module from which it receives the clock The data transfer rate can be between 125 kHz and 2 MHz the data format can be chosen between binary or Gray Code Connected sensors can be delivered either with 5VDC or 24VDC Both supply outputs are protected against overcurrent and must not be used simultaneously The communication status is indicated by three LEDs The module electronics supp...

Page 223: ...r the system bus Red Module System Fault or Diagnostic Fault 1 1 Yellow Data In active 1 2 1 3 1 4 2 1 Yellow Data In active 2 2 2 3 2 4 3 1 Yellow Data In active 3 2 3 3 3 4 4 1 Green Power supply sensor 5VDC 4 2 4 3 Green Power supply sensor 24VDC 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting Block Diagram EP 5311 ...

Page 224: ...I transfer rate 125 kHz 2 MHz Delay time 1 μs 64 μs Data width 8 32 Bit Data format Binary Gray Code SSI mode Listening Master Sensor supply 500 mA 24 V DC 400 mA 5 V DC Reverse polarity protection Yes Module diagnosis Yes Individual channel diagnosis No Cable length max 320 m 1049 ft at 125 kHz shielded Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Curre...

Page 225: ...rate 125 kHz 0 250 kHz 1 500 kHz 2 1 MHz 3 1 5 MHz 4 2 MHz 5 125 kHz 0 Number of indicator bits 0 15 0 0 Number of frame data bits 8 Bit 0 9 Bit 1 10 Bit 2 31 Bit 23 32 Bit 24 25 Bit 0 SSI mode Listening 0 Master 1 Master 0 Bit order MSB first 0 LSB first 1 MSB first 0 Data evaluation at edge 1 to 0 0 0 to 1 1 1 to 0 0 Data format Binary 0 Gray Code 1 Gray Code 0 SSI interface Disabled 0 enabled 1...

Page 226: ...0x05 1 1 0 2 1 3 0 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 1 4 7 Reserved 0 Channel type 4 0 Channel type 0x79 1 1 0 2 0 3 1 4 1 5 1 6 1 7 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 1 Channel error 7 10 0 31 R...

Page 227: ...or 0 02083 μs Via an output double word in the process data the pulse duration is defined from 0 μs to approx 175 ms for each channel input values from 0 to 8388607 based on a factor 0 02083 μs If the pulse duration is equal or exceeds the duration of the period the output is set permanently In another output word the output mode is switched and the output is being started and stopped Deactivated ...

Page 228: ...ult 1 1 Yellow PWM output 0 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 1 2 1 3 1 4 2 1 2 2 2 3 2 4 3 1 Yellow PWM output 1 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 3 2 3 3 3 4 4 1 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 5422 Block Diagram EP 5422...

Page 229: ...tive load DC 13 static 6 Hz to 40 kHz Lamp load 12 W static 6 Hz to 40 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 4 A Pulse period ratio 0 100 PN switching or P switching adjustable Short circuit proof Yes Response time of the protective circuit 100 μs Module diagnosis Yes Individual channel diagnosis No Reactionless Yes Supply Supply voltage 20 4V 2...

Page 230: ...Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 2 Channel error 7 10 0 31 Reserved 0 Cha...

Page 231: ...mat Name Bit Function if set Remarks QB0 Double Word Channel 0 Pulse duration Input value 0 02083 μs Input range 1 8388607 QB1 QB2 QB3 QB4 Double Word Channel 1 Pulse duration Input value 0 02083 μs Input range 1 8388607 QB5 QB6 QB7 QB8 Word Channel 0 Control word QX8 0 QX8 1 reserved QX8 2 Output mode 0 PN switching 1 P switching QX8 3 QX8 7 reserved QB9 QX9 0 starts output Setting with edge 0 1 ...

Page 232: ... factor 0 02083 μs Via an output double word in the process data the pulse duration is defined from 0 μs to approx 175 ms for each channel input values from 0 to 8388607 based on a factor 0 02083 μs If the pulse duration exceeds the duration of the period the output is set permanently In another output word the output mode is switched and the output is being started and stopped Deactivated outputs...

Page 233: ...ult 1 1 Yellow PWM output 0 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 1 2 1 3 1 4 2 1 2 2 2 3 2 4 3 1 Yellow PWM output 1 100 P switching Yellow flashing at 2 Hz PWM output 0 is 0 and 100 PN switching or P switching 3 2 3 3 3 4 4 1 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 5442 Block Diagram EP 5442...

Page 234: ...0 kHz Inductive load DC 13 6 Hz to 40 kHz Lamp load 48 W 6 Hz to 40 kHz Actuator connection 2 wire 3 wire 3 wire FE Actuator supply max 2 A per plug total max 8 A Pulse period ratio 0 100 PN switching or P switching adjustable Short circuit proof Yes Response time of the protective circuit 100 μs Module diagnosis Yes Individual channel diagnosis No Reactionless Yes Supply Supply voltage 20 4V 28 8...

Page 235: ...Module Type 0x0F 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 7 Reserved 0 Channel type 4 0 6 Channel type 0x72 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 2 Channel error 7 10 0 31 Reserved 0 Cha...

Page 236: ...mat Name Bit Function if set Remarks QB0 Double Word Channel 0 Pulse duration Input value 0 02083 μs Input range 1 8388607 QB1 QB2 QB3 QB4 Double Word Channel 1 Pulse duration Input value 0 02083 μs Input range 1 8388607 QB5 QB6 QB7 QB8 Word Channel 0 Control word QX8 0 QX8 1 reserved QX8 2 Output mode 0 PN switching 1 P switching QX8 3 QX8 7 reserved QB9 QX9 0 starts output Setting with edge 0 1 ...

Page 237: ... 0 5 V 2 10 V 1 5 V 0 20 mA or 4 20 mA The resolution is 16 bit per channel Sensors can be connected to each connector in a 2 wire 3 wire or 3 wire connection FE The measurement range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against voltage surge...

Page 238: ...een Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 1 2 1 3 1 4 2 1 Red channel error 2 2 2 3 2 4 3 1 Red channel error 3 2 3 3 3 4 4 1 Red channel error 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 3164 Block Diagram EP 3164 ...

Page 239: ...max 8 A Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1 ms Internal resistance U 100 kΩ I 41 2 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 50 ms Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN...

Page 240: ... 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7...

Page 241: ...00 0 mA 0 0x0000 4 20 mA 22 81 mA 32511 0x7EFF Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 1 19 mA 4864 0xED00 Underloading 0 10 V 11 76 V 32511 0x7EFFh Overloading D 27648 x U 10 I D x 10 27648 10 V 27648 0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 10 V 11 76 V 32511 0x7EFF Overloading D 27648 x U 10 U D x 10 27648 10 V 27...

Page 242: ...F Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 88 V 32511 0x7EFF Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 88 V 32511 0x8100 Underloading The following applies for all ranges input value overload range 0x7FFF input value underload ra...

Page 243: ...s can be connected to each connector in a 2 wire 3 wire or 3 wire connection FE The measurement range is defined using parameterization Two status LED are assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN Each sensor output is loadable with 500 mA and protected agains overcurrent The inputs are protected against voltage surges a...

Page 244: ...3 Red 24 V short circuit or line break with current 1 mA 1 4 2 1 Red channel error 2 2 2 3 Red 24 V short circuit or line break with current 1 mA 2 4 3 1 Red channel error 3 2 3 3 Red 24 V short circuit or line break with current 1 mA 3 4 4 1 Red channel error 4 2 4 3 Red 24 V short circuit or line break with current 1 mA 4 4 For error messages refer to the chapter LED Indicators and Troubleshooti...

Page 245: ...ce U 100 kΩ I 41 2 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 50 ms Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 25 mA sensor supply current General data Weight 89 g 3 14 oz For additional general dat...

Page 246: ... Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 4 Channel error 7 0 Error at channel 0 1 Error at channe...

Page 247: ...load 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserved 0 6 Lower limit exceeded 7 Upper limit exceeded Channel 2 error 13 0 Parameter Error 1 Overload 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5 Reserved 0 6 Lower limit exceeded 7 Upper limit exceeded Channel 2 error 14 0 Parameter Error 1 Overload 2 Line break sensor supply 3 Fuse blown 4 Line break signal 5...

Page 248: ...00 0 mA 0 0x0000 4 20 mA 22 81 mA 32511 0x7EFF Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 1 19 mA 4864 0xED00 Underloading 0 10 V 11 76 V 32511 0x7EFFh Overloading D 27648 x U 10 I D x 10 27648 10 V 27648 0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 10 V 11 76 V 32511 0x7EFF Overloading D 27648 x U 10 U D x 10 27648 10 V 27...

Page 249: ...F Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 88 V 32511 0x7EFF Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 88 V 32511 0x8100 Underloading The following applies for all ranges input value overload range 0x7FFF input value underload ra...

Page 250: ... 0 5 V 2 10 V 1 5 V 0 20 mA or 4 20 mA The resolution is 12 bit per channel Sensors can be connected to each connector in a 2 wire 3 wire or 3 wire connection FE The measurement range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against voltage surge...

Page 251: ...een Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 1 2 1 3 1 4 2 1 Red channel error 2 2 2 3 2 4 3 1 Red channel error 3 2 3 3 3 4 4 1 Red channel error 4 2 4 3 4 4 For error messages refer to the chapter LED Indicators and Troubleshooting EP 3124 Block Diagram EP 3124 ...

Page 252: ... max 8 A Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1 ms Internal resistance U 100 kΩ I 41 2 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 50 ms Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path II...

Page 253: ... 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 4 Channel error 7...

Page 254: ...00 0 mA 0 0x0000 4 20 mA 22 81 mA 32511 0x7EFF Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 1 19 mA 4864 0xED00 Underloading 0 10 V 11 76 V 32511 0x7EFFh Overloading D 27648 x U 10 I D x 10 27648 10 V 27648 0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 10 V 11 76 V 32511 0x7EFF Overloading D 27648 x U 10 U D x 10 27648 10 V 27...

Page 255: ...F Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 88 V 32511 0x7EFF Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 88 V 32511 0x8100 Underloading The following applies for all ranges input value overload range 0x7FFF input value underload ra...

Page 256: ...e or 3 wire connection FE IDC The measurement range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destruction of the module The inputs are protected against overcurrent by ...

Page 257: ...er the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error 5 1 Red channel error 6 1 Red channel error 7 1 Red channel error 8 1 Red channel error For error messages refer to the chapter LED Indicators and Troubleshooting EP 3368 Block Diagram EP 3368 ...

Page 258: ...erse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 0 1 s with short circuit to 24 V Reset time Temperature dependent 30 s at 20 C 4 F Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption from system current path ISYS 8 mA Current consumption from input current path IIN 20 mA load Connection data Type of...

Page 259: ... Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 0 4 Power supply fault 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 0 Number of channels 6 Number of similar channels per module 8 Channel error...

Page 260: ...unicating fieldbus components the bytes and or words can be reversed during data transfer Measurement Range EP 3368 Measurement range Current I Voltage U Decimal D Hexadecimal Range Conversion 0 20 mA 23 52 mA 32511 0x7EFF Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 22 81 mA 32511 0x7EFF Overloading D 27648 x I 4 16 I D x 16 2...

Page 261: ...nt range is defined using parameterization A status LED is assigned to each channel The module electronics supply the connected sensors with power from the input current path IIN The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destruction of the module The inputs are protected against overcurrent by a self resetting fuse The module provides i...

Page 262: ...er the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error 5 1 Red channel error 6 1 Red channel error 7 1 Red channel error 8 1 Red channel error For error messages refer to the chapter LED Indicators and Troubleshooting EP 3468 Block Diagram EP 3468 ...

Page 263: ...d in combination Sensor connection 2 wire 3 wire 3 wire FE Conversion time 1 ms Internal resistance approx 45 Ω Reverse polarity protection Yes Short circuit proof Yes Response time of the protective circuit 0 1 s with short circuit to 24 V Reset time Temperature dependent 30 s at 20 C 4 F Module diagnosis Yes Individual channel diagnosis No Supply Supply voltage 20 4V 28 8V Current consumption fr...

Page 264: ...24 V disabled 0 enabled 1 Disabled 0 7 Measurement range 0 to 20 mA 0 4 to 20 mA 1 disabled 3 disabled Process Data Inputs EP 3468 Byte Format Description Remarks IB0 Word AI0 IB1 IB2 Word AI1 IB3 IB4 Word AI2 IB5 IB6 Word AI3 IB7 IB8 Word AI4 IB9 IB10 Word AI5 IB11 IB12 Word AI6 IB13 IB14 Word AI7 IB15 Internal process data mapping with data format Standard Depending on the fieldbus specification...

Page 265: ...ed 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x74 7 Reserved 0 Diagnostic bits per channel 5 Number of diagnostic bit per channel 8 Number of channels 6 Number of similar channels per module 8 Channel error 7 0 Error at channel 0 ...

Page 266: ...erved 0 Time stamp 43 46 Time stamp μs 32 bit Measurement Range EP 3468 Measurement range Current I Voltage U Decimal D Hexadecimal Range Conversion 0 20 mA 23 52 mA 32511 0x7EFF Overloading D 27648 x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 22 81 mA 32511 0x7EFF Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 m...

Page 267: ... 10 V 5 V 0 10 V 0 5 V 2 10 V 1 5 V 0 20 mA or 4 20 mA The resolution is 16 bit per channel An output can be connected to each connector the internal switching is carried out automatically The output range is defined using parameterization A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT Caution The outputs as well as the sense lines of...

Page 268: ... or line break detected 2 1 Red Channel 1 at voltage output overload short circuit at current output shunt resistance too high or line break detected 3 1 Red Channel 2 at voltage output overload short circuit at current output shunt resistance too high or line break detected 4 1 Red Channel 3 at voltage output overload short circuit at current output shunt resistance too high or line break detecte...

Page 269: ...rrent measurement K Max error between Tmin and Tmax 220 ppm FSR Monotony Yes Crosstalk between the channels 0 001 FSR max Repeat accuracy 1 mV eff Output ripple max 0 001 Voltage load resistance 1 kΩ at 50 C 122 F max ambient temperature total sensor current of 10 mA per channel but 25 mA per module Current load resistance 600 Ω Actuator connection 2 wire current and voltage automatic detection 4 ...

Page 270: ...Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Reserved 0 5 Reserved 0 6 Reserved 0 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Reserved 0 7 Reserved 0 Channel type 4 0 6 Channel type 0x73 7 Reserved 0 Diagn...

Page 271: ... x I 20 I D x 20 27648 20 mA 27648 0x6C00 Nominal range 10 mA 13824 0x3600 0 mA 0 0x0000 4 20 mA 22 81 mA 32511 0x7EFF Overloading D 27648 x I 4 16 I D x 16 27648 4 20 mA 27648 0x6C00 Nominal range 12 mA 13824 0x3600 4 mA 0 0x0000 1 19 mA 4864 0xED00 Underloading 0 10 V 11 76 V 32511 0x7EFFh Overloading D 27648 x U 10 I D x 10 27648 10 V 27648 0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 0 V...

Page 272: ...8 V 32511 0x7EFF Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 88 V 32511 0x7EFF Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 5 V 13824 0xCA00 5 V 27648 0x9400 5 88 V 32511 0x8100 Underloading If the process value is beyond the valid value range the corresponding channel r...

Page 273: ...A or 4 20 mA The resolution is 16 bit per channel An output can be connected to each connector the internal switching is carried out automatically The output range is defined using parameterization A status LED is assigned to each channel The outputs are supplied with power from the output current path IOUT The module provides individual channel diagnosis with channel related error messages Cautio...

Page 274: ... or line break detected 2 1 Red Channel 1 at voltage output overload short circuit at current output shunt resistance too high or line break detected 3 1 Red Channel 2 at voltage output overload short circuit at current output shunt resistance too high or line break detected 4 1 Red Channel 3 at voltage output overload short circuit at current output shunt resistance too high or line break detecte...

Page 275: ...rent measurement K Max error between Tmin and Tmax 220 ppm FSR Monotony Yes Crosstalk between the channels 0 001 FSR max Repeat accuracy 1 mV eff Output ripple max 0 001 Voltage load resistance 1 kΩ at 50 C 122 F max ambient temperature total sensor current of 10 mA per channel but 25 mA per module Current load resistance 600 Ω Actuator connection 2 wire current and voltage automatic detection 4 w...

Page 276: ...or 0 0 Module error 1 Internal error 2 External error 3 Channel error 0 4 Error 5 Reserved 0 6 Reserved 0 7 Parameter error Module type 1 0 Module Type 0x05 1 2 3 4 Channel information available 1 5 7 Reserved 0 Error byte 2 2 0 7 Reserved 0 Error byte 3 3 0 2 Reserved 0 3 Internal diagnostic FIFO full 4 Power supply fault 5 Reserved 0 6 Process alarm lost 7 Reserved 0 Channel type 4 0 6 Channel t...

Page 277: ...ature 2 Overload 3 Error 4 Line break 5 7 Reserved 0 Error channel 3 14 0 Parameter Error 1 Overtemperature 2 Overload 3 Error 4 Line break 5 7 Reserved 0 Channel 4 error to Channel 31 error 15 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit Process Data Inputs EP 4264 Byte Format Description Remarks QB0 Word AO0 QB1 QB2 Word AO1 QB3 QB4 Word AO2 QB5 QB6 Word AO3 QB7 Internal process data ...

Page 278: ...0x6C00 Nominal range 5 V 13824 0x3600 0 V 0 0x0000 5 V 13824 0xCA00 10 V 27648 0x9400 11 76 V 32511 0x8100 Underloading 2 10 V 11 41 V 32511 0x7EFF Overloading D 27648 x U 2 8 U D x 8 27648 2 10 V 27648 0x6C00 Nominal range 6 V 13824 0x3600 2 V 0 0x0000 0 59 V 4864 0xED00 Underloading 1 5 V 5 7 V 32511 0x7EFF Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 3 V 13824 0x36...

Page 279: ... Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 3 V 13824 0x3600 1 V 0 0x0000 0 30 V 4864 0xED00 Underloading 0 5 V 5 88 V 32511 0x7EFF Overloading D 27648 x U 5 I D x 5 27648 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 5 V 5 88 V 32511 0x7EFF Overloading D 27648 x U 1 4 U D x 4 27648 1 5 V 27648 0x6C00 Nominal range 2 5 V 13824 0x3600 0 V 0 0x0000 2 ...

Page 280: ...ensor can be connected to each connector in a 2 wire 3 wire or 4 wire connection Mixed operation using different sensors as well as different connection methods is possible Sensor type and temperature range are set using parameterization A status LED is assigned to each channel The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destruction of th...

Page 281: ...EP 3704 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error For error messages refer to the chapter LED Indicators and Troubleshooting EP 3704 Block Diagram EP 3704 ...

Page 282: ...n the sensor type 0 75 mA Pt100 Ni100 Ni120 Cu10 40 Ω 80 Ω 150 Ω 300 Ω or 0 25 mA Pt200 Pt500 Pt1000 Ni200 Ni500 Ni1000 500 Ω 1 kΩ 2 kΩ 4 kΩ Max wire resistance measurement range 2 5 Ω 40 Ω 5 Ω 80 Ω 10 Ω 150 Ω and Cu10 25 Ω in all other measuring ranges Temperature coefficient 50 ppm K max Temperature range 200 to 850 C 328 to 1562 F Conversion time 36 to 240 ms adjustable Common mode input voltag...

Page 283: ...Resistance 150 Ω 12 Resistance 300 Ω 13 Resistance 500 Ω 14 Resistance 1000 Ω 15 Resistance 2000 Ω 16 Resistance 4000 Ω 17 disabled 18 disabled 0 3 Connection type 2 wire 0 3 wire 1 4 wire 2 2 wire 0 3 Conversion time 240 ms 0 130 ms 1 80 ms 2 55 ms 3 43 ms 4 36 ms 5 80 ms 0 3 Channel diagnostics disabled 0 enabled 1 disabled 0 3 Limit value monitoring disabled 0 enabled 1 disabled 0 3 High limit ...

Page 284: ... 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 7 Reserved 0 Channel error 8 8 15 Reserved 0 Channel error 9 16 23 Reserved 0 Channel error 10 24 31 Reserved 0 Channel 0 error 11 0 Parameter Error 1 Reserved 0 2 Reserved 0 3 Reserved 0 4 Line break 5 Process alarm lost 6 Lower limit exceeded 7 Upper limit exceeded Channel 1 error 12 0 Parameter Error 1 Reserv...

Page 285: ...eeded 7 Upper limit exceeded Channel 4 error to Channel 31 error 15 42 0 7 Reserved 0 Time stamp 43 46 Time stamp μs 32 bit Process Data Inputs EP 3704 Byte Format Description Remarks IB0 Word RTD0 IB1 IB2 Word RTD1 IB3 IB4 Word RTD2 IB5 IB6 Word RTD3 IB7 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbu...

Page 286: ...loading 150 Ω 27648 0x6C00 Nominal range 0 0 0x0000 300 Ω 352 77 Ω 32767 0x7FFF Overloading or line break 352 77 Ω 32511 0x7FFF Overloading 300 Ω 27648 0x6C00 Nominal range 0 0 0x0000 500 Ω 587 9 Ω 32767 0x7FFF Overloading or line break 587 9 Ω 32511 0x7FFF Overloading 500 Ω 27648 0x6C00 Nominal range 0 0 0x0000 1 kΩ 1 177 kΩ 32767 0x7FFF Overloading or line break 1 177 kΩ 32511 0x7FFF Overloading...

Page 287: ...3352 692 Underloading 8540 15692 11272 Overloading 32767 32767 32767 Line break Ni100 600 to 2500 760 to 4820 2132 to 5232 60 C to 250 C 640 832 2092 Underloading 2540 4892 5272 Overloading 32767 32767 32767 Line break Ni120 800 to 2600 1120 to 5000 1932 to 5332 80 C to 260 C 840 1192 1892 Underloading 2640 5072 5372 Overloading 32767 32767 32767 Line break Ni200 600 to 2500 760 to 4820 2132 to 52...

Page 288: ...l 0 Bit 1 Upper limit exceeded channel 1 Bit 2 Upper limit exceeded channel 2 Bit 3 Upper limit exceeded channel 3 Bit 4 7 Reserved Low alarm 1 Bit 0 Lower limit exceeded channel 0 Bit 1 Lower limit exceeded channel 1 Bit 2 Lower limit exceeded channel 2 Bit 3 Lower limit exceeded channel 3 Bit 4 7 Reserved Timestamp 2 The two least significant bytes of the internal 32 bit timer ...

Page 289: ...ution is 16 bit per channel Sensor type and temperature range are set using parameterisation Mixed operation using different sensors is possible For each channel an internal or external cold junction compensation CJC can be parameterized A status LED is assigned to each channel The inputs are protected against voltage surges and overcurrent Voltages that exceed 30 V may cause the destruction of th...

Page 290: ...EP 3804 Module Status Green Communication over the system bus Red Module System Fault or Diagnostic Fault 1 1 Red channel error 2 1 Red channel error 3 1 Red channel error 4 1 Red channel error For error messages refer to the chapter LED Indicators and Troubleshooting EP 3804 Block Diagram EP 3804 ...

Page 291: ... junction measurement error Sensor connection 2 wire Sensor current 0 25 mA for the cold junction compensation with a Pt1000 Cold junction compensation Internal and external Pt1000 int accuracy 3 K Temperature coefficient 50 ppm K max Temperature range 200 to 2315 C 328 to 4199 F Conversion time 36 to 240 ms adjustable Internal resistance 1 MΩ Reverse polarity protection Yes Module diagnosis Yes I...

Page 292: ...on compensation internal 0 external Channel 0 1 external Channel 1 2 external Channel 2 3 external Channel 3 4 internal 0 3 Conversion time 240 ms 0 130 ms 1 80 ms 2 55 ms 3 43 ms 4 36 ms 5 80 ms 0 3 Channel diagnostics disabled 0 enabled 1 disabled 0 3 Limit value monitoring disabled 0 enabled 1 disabled 0 3 High limit value 32768 32767 0 0 3 Low limit value 32768 32767 0 Diagnostic Data EP 3804 ...

Page 293: ... 7 0 Error at channel 0 1 Error at channel 1 2 Error at channel 2 3 Error at channel 3 4 7 Reserved 0 Channel error 8 8 15 Reserved 0 Channel error 9 16 23 Reserved 0 Channel error 10 24 31 Reserved 0 Channel 0 error 11 0 Parameter Error 1 Reserved 0 2 Reserved 0 3 CJC error 4 Line break 5 Process alarm lost 6 Lower limit exceeded 7 Upper limit exceeded Channel 1 error 12 0 Parameter Error 1 Reser...

Page 294: ...ord TC3 IB7 Internal process data mapping with data format Standard Depending on the fieldbus specification and the data format of the communicating fieldbus components the bytes and or words can be reversed during data transfer Voltage Measurement Ranges EP 3804 Measurement range Voltage Decimal signal range Hexadecimal signal range 15 625 mV 15 625 mV 32767 0x7FFF 15 625 mV 32768 0x8000 31 25 mV...

Page 295: ... 10000 3280 to 18320 4732 to 12732 200 C to 1000 C 2040 3352 692 Underloading 10040 18392 12772 Overloading 32767 32767 32767 Line break cold compensation error Type R 500 to 17680 580 to 32144 3232 to 20412 50 C to 1768 C 540 652 2192 Underloading 17720 32216 20452 Overloading 32767 32767 32767 Line break cold compensation error Type S 500 to 17680 580 to 32144 3232 to 20412 50 C to 1768 C 540 65...

Page 296: ...l 0 Bit 1 Upper limit exceeded channel 1 Bit 2 Upper limit exceeded channel 2 Bit 3 Upper limit exceeded channel 3 Bit 4 7 Reserved Low alarm 1 Bit 0 Lower limit exceeded channel 0 Bit 1 Lower limit exceeded channel 1 Bit 2 Lower limit exceeded channel 2 Bit 3 Lower limit exceeded channel 3 Bit 4 7 Reserved Timestamp 2 The two least significant bytes of the internal 32 bit timer ...

Page 297: ...o large The maximum feed in current in the input current path via the 4 pole connector is 10 A Details required to calculate current demand and power supply refer to the section Current Demand and Power Supply Power feed modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules powerfeed module potentia...

Page 298: ...e Status Green Voltage applied and is 18 V DC 3 1 Green Supply voltage for input current path 18 V DC 3 2 Red Supply voltage for input current path 18 V DC 3 3 3 4 Red Internal fuse defective replace module For error messages refer to the chapter LED Indicators and Troubleshooting EP 7631 Block Diagram EP 7631 ...

Page 299: ...295 Specifications EP 7631 Supply Supply voltage 20 4V 28 8V Maximum feed current for input modules 10 A Current consumption from input current path IIN 10 mA General data Weight 76 g 6 21 oz For additional general data refer to the section General Technical Data for I O Modules ...

Page 300: ...oo large The maximum feed in current in the output current path via the 4 pole connector is 10 A Details required to calculate current demand and power supply refer to the section Current Demand and Power Supply Power feed modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules powerfeed module potent...

Page 301: ...e Status Green Voltage applied and is 18 V DC 4 1 Green Supply voltage for input current path 18 V DC 4 2 Red Supply voltage for input current path 18 V DC 4 3 4 4 Red Internal fuse defective replace module For error messages refer to the chapter LED Indicators and Troubleshooting EP 7641 Block Diagram EP 7641 ...

Page 302: ...fications EP 7641 Supply Supply voltage 20 4V 28 8V Maximum feed current for input modules 10 A Current consumption from outut current path IOUT 10 mA General data Weight 76 g 2 68 oz For additional general data refer to the section General Technical Data for the Fieldbus Network Adapter ...

Page 303: ...on consists of the safe disconnection of 24 V outputs the safe state of which is 24 V switched off current path for outputs and the OSSD output is switched off All input sensors are independently supplied via separate voltage paths and report the current machine status to the control unit Each RSTi EP safe feed input module safely switches off all following modules that are supplied by the output ...

Page 304: ...ntrolled manner The delay time can be set in four steps between 0 and 60 seconds corresponds to stop category 1 as per EN 60204 Note All product specific information and notes on the use of EP 19xx modules can be found in the Modules for Functional Safety Manual GFK 2956 5 33 Potential Distribution Module for Input Current Path EP 711F Power feed Module for Output Current Path EP 711F Connection D...

Page 305: ...therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next module to be installed must be an active module EP 711F Block Diagram EP 711F Specifications EP 711F Supply Supply voltage 20 4V 28 8V General data Weight 84 g 2 96 oz For additional gene...

Page 306: ...potential distribution module EP 751F provides 16 connections for 24 V from the output current path Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next modul...

Page 307: ...les GFK 2958E RSTi EP User Manual 303 EP 751F Block Diagram EP 751F Specifications EP 751F Supply Supply voltage 20 4V 28 8V General data Weight 84 g 2 96 oz For additional general data refer to the section General Technical Data for I O Modules ...

Page 308: ... The potential distribution module EP 700F provides 16 connections for the functional earth Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next module to be ...

Page 309: ...les GFK 2958E RSTi EP User Manual 305 EP 700F Block Diagram EP 700F Specifications EP 700F Supply Supply voltage 20 4V 28 8V General data Weight 84 g 2 96 oz For additional general data refer to the section General Technical Data for I O Modules ...

Page 310: ... The potential distribution module EP 710F provides 16 connections for ground from the input current path Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next...

Page 311: ...2958E RSTi EP User Manual 307 EP 710F Block Diagram EP 710F Specifications EP 710F Supply Supply voltage 0 V from input current path General data Weight 84 g 2 96 oz For additional general data refer to the section General Technical Data for I O Modules ...

Page 312: ... The potential distribution module EP 750F provides 16 connections for ground from the output current path Potential distribution modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the nex...

Page 313: ...2958E RSTi EP User Manual 309 EP 750F Block Diagram EP 750 Specifications EP 750F Supply Supply voltage 0 V from output current path General data Weight 84 g 2 96 oz For additional general data refer to the section General Technical Data for I O Modules ...

Page 314: ...nction Empty slot modules are passive modules without fieldbus communication therefore they are not considered during configuration Note A maximum of three passive modules power feed module potential distribution module and empty slot module may be installed in succession however the next module to be installed must be an active module Specifications EP 8310 General data Weight 70 g 2 47 oz For ad...

Page 315: ...EP fieldbus network adapter is delivered together with a termination kit EP 8301 This comprises two end brackets and an end plate The end plate protects the contacts on the last module at the end of the RSTI EP station The station is fixed to the DIN rail on both sides via the end brackets Technical Data EP 8301 General data Weight 51 g 1 8 oz ...

Page 316: ...Chapter 5 Detailed Descriptions of I O Modules GFK 2958E RSTi EP User Manual 312 Notes ...

Page 317: ...e permitted environmental conditions for installation and operation are observed refer to the General Technical Data in the sections General Technical Data for the Fieldbus Network Adapter and General Technical Data for I O Modules 6 1 2 DIN Rail The RSTi EP system products are intended for installation on a DIN rail in accordance with EN 60715 35 7 5 mm 1 4 x 0 3 steel strip in accordance with An...

Page 318: ...uately grounded Unpack all parts and sort the modules into the installation sequence as per the instructions Dispose of all packaging in accordance with the local disposal guidelines The cardboard packaging from the modules and fieldbus network adapters can be sent for paper recycling 6 1 5 Use in a Potentially Explosive Atmosphere If the RSTi EP station is used in a potentially explosive atmosphe...

Page 319: ...f vertical mounting the field bus network adapter must always be arranged as the first module at the bottom and secured with a reinforced end bracket for vertical mounting 6 1 7 Installation Distances Note Depending on how the station shielding is implemented the specified distances may have to be larger than those given below Note Ensure compliance with the minimum permissible cable bending radiu...

Page 320: ...Chapter 6 Installation GFK 2958E RSTi EP User Manual 316 Minimum Distances with Horizontal Installation Minimum Distances with Vertical Installation ...

Page 321: ...rchange height and width When calculating the width for vertical installation 4 5 mm 0 18 must be added for the end bracket 6 1 9 Installation Sequence A RSTi EP station may only be installed in this sequence starting from the left bottom End bracket Bus network adapter Up to 64 active modules End plate and end bracket If the station has already been configured proceed to the corresponding install...

Page 322: ...t an earth terminal to the DIN rail 6 2 Assembling the RSTi EP Station Warning Explosion risk During assembly work sparks can form and surfaces may become excessively hot Before assembly make sure that there is not a potentially explosive atmosphere For applications in potentially explosive atmospheres observe the installation and construction requirements of EN 60079 15 and or country specific re...

Page 323: ...hen snapping onto the DIN rail b When pushing together with the neighboring module The modules are in the correct position and the connection is made only when both snapping noises are heard Caution Improper installation may prevent grounding The grounding of the modules and network adapters is only ensured if the FE spring at the bottom is in contact with the DIN rail During installation make sur...

Page 324: ...twork adapter to the DIN Rail 3 Slide the bus network adapter to the left until it completely connects with the end bracket At the same time press the bus network adapter as close as possible to the DIN rail so that the network adapter is not tilted Sliding the Bus network adapter into Position 4 Place the first module on the DIN rail and press it down firmly It must audibly click into place ...

Page 325: ...ect the second end bracket to the end plate as specified by the alignment pins 8 Place both parts on the DIN rail on the right hand side of the station so that the end bracket faces outwards 9 Slide the end bracket and end plate to the left until it completely connects with the last module Sliding the End Plate with End Bracket into Position 10 Screw down the end bracket tightly using a 3 mm screw...

Page 326: ... the Swivel Marker A swivel marker available as an accessory EP 8100 is best suited for making detailed markings on the connector frame 1 Snap the swivel marker into place on top of the module connector frame Attaching the Swivel Marker 2 Insert the labelled marker into the swivel marker from below ...

Page 327: ...r cables Ensure that for safety inputs in the configuration without test pulses the cabling prevents external short circuits refer to DIN EN ISO 13849 2 Table D 4 6 4 1 Wiring of Modules with Standard Connectors Wires with a cross section between 0 14 mm and 1 5 mm AWG 26 16 can be connected The external dimensions of the crimped wire end ferrules must conform with IEC 60947 1 RSTi EP modules exce...

Page 328: ...ool PWZ UR20 HD Note When using HD connectors EP 8360 two HD connectors must always be applied into one slot of the connector frame Application of HD Connectors Each cable must be the optimal length so the bending radii observe the manufacturer s specifications Strip the insulation from the cable to a length of approx 20 mm 0 8 in using the multi stripax 6 16 Insert all wires according to wiring d...

Page 329: ...est voltage Note during insulation test Within one channel the test voltage between 24 V and GND must not exceed 28 8 V A maximum test voltage of 500 V can be applied tho all other connection points Up to 4000 V can be applied to the modules EP 2814 and EP 2714 o between the four channels o between one channel and the system voltage GE recommends to short circuit 24 V and GND on all power supply c...

Page 330: ...Chapter 6 Installation GFK 2958E RSTi EP User Manual 326 Notes ...

Page 331: ...stance of the PE connection must be 120 A mm 77419 2 A in2 of the connected cross section To make sure a shielding concept is able to work properly the shield impedance must be 10 times larger than the impedance of the earth potential The following figure shows how these two topics relate to each other in application As shown in the figure below the cable s shielding is connected to the earth pote...

Page 332: ... them to operate securely even in the case of transient interference voltages Electrical interference can be introduced into electric circuits in a variety of ways The most frequent causes are due to inductive interference In addition galvanic and capacitive coupling as well as electrical fields and other processes are causes for interference voltages Here high frequency voltage fluctuations known...

Page 333: ...bles that are equipped with foil shields it is necessary to be aware of the low mechanical strength and the low current carrying capacity of the shielding 7 1 2 Proper Use of Shielded Cables The shielding of cables will only result in the desired effect if this is implemented properly Incorrect earthing or the use of improper components that perform their task inadequately reduces or even totally ...

Page 334: ...nstalled in a metal housing the shielding must be positioned to this housing If no earthed housing is available the shielding is positioned on a separate earth When installing ground connections on shielding it is generally also important that no earth loops are created The smaller the earth loop the less the danger of the induction of interference voltages It is therefore most suitable to have a ...

Page 335: ...place an additional voltage equalizing cable between the measurement location and the control panel The shield can then be hooked up on both sides A high impedance earth connection is also another option In the control panel the shield is then connected to the earth potential and the shield has a high impedance connection to earth at the measurement location via a gas discharge tube This solves th...

Page 336: ...wer supply and the field power supply The block diagram shows the typical design of a RSTi EP system The power supply concept here makes sure that starting with a certain capacity utilisation power refresh is implemented using power feed modules RSTi EP Power Supply Concept 7 2 2 Potential free Design In a potential free design the reference potentials of control and load circuits are galvanically...

Page 337: ...Non isolated Design In a non isolated design the reference potentials of control and load circuits are galvanically connected to each other RSTi EP Earthing Concept The spring contacts underneath the module and the network adapter snap into the DIN rail to make a connection ...

Page 338: ...nce suppressors 7 3 2 Earthing of Inactive Metal Parts The earthing of all inactive metal parts reduces the influence of coupled interference For this purpose all inactive metal parts such as switch cabinets cabinet doors support beams mounting plates DIN rails etc must be connected to each other over a large surface area with low impedance whereby a uniform reference potential is ensured for all ...

Page 339: ...of DIN rails Large surface low impedance attachment on the mounting plate and corresponding contact with the carrier system using screws or rivets Proper earthing Use corrosion proof DIN rails Remove the insulating layer on painted anodised or insulated metal components in the area around the connection point Protect the connection point against corrosion e g using grease Attention only use grease...

Page 340: ...ng bracket 3 Mounting plate The support beam for holding control components must be connected to a large part of the cabinet housing 4 Busbar The busbar must be connected via the rail holding fixture The cable shields are fixed to the busbar 5 Protective earth conductor rail The protective earth conductor rail must likewise be attached to a large part of the mounting plate and it must be connected...

Page 341: ...Chapter 7 Earthing and Shielding GFK 2958E RSTi EP User Manual 337 The cable must be connected to a large part of the protective conductor system Refer to EMC Directive 2004 108 EC ...

Page 342: ...ar and never through pin 1 The data cable s shield must be attached to the shield bus with the insulation stripped away The shield is to be connected and attached with clamping brackets or similar metal fixing devices The shield bus must be connected to the reference potential surface through a low impedance e g fastening point with a separation of 10 to 20 cm 3 94 x 7 87 The brackets must surroun...

Page 343: ... less than 200 m 656 2 ft its cross section must be at least 16 mm2 0 025 in2 If the cable is greater than 200 m 656 2 ft in length a cross section of at least 25 mm2 0 039 in2 is necessary Large surface connection with the PE conductor or the earthing and corrosion protection are requirements for long term safe operation They must be made of copper or galvanised steel In order to keep the enclose...

Page 344: ...Chapter 7 Earthing and Shielding GFK 2958E RSTi EP User Manual 340 ...

Page 345: ...Chapter 7 Earthing and Shielding GFK 2958E RSTi EP User Manual 341 Notes ...

Page 346: ...site The descriptions in this chapter use commissioning with a PROFINET network adaapter and the GE Proficy Machine Edition as an example 8 1 Requirements Before you start the commissioning work the following requirements must be fulfilled The control unit must be in operation The RSTi EP station must be completely assembled and wired up The control unit and RSTi EP station must be connected via f...

Page 347: ...1 module and select Add I O Device The PROFINET Device Catalog displays From the PROFINET Device Catalog expand the EPXPNS001 line and select the module type Select the EPXPNS001 type and click OK The EPXPNS001 displays in the Navigator window The device name IP address of the EPXPNS001 can be changed by right clicking on the scanner and selecting properties ...

Page 348: ...EP User Manual 344 Note When firmware is updated the IP address is not retained when configured using the master module But when configured in web server and the same IP is used in the master it is retained during profinet NA firmware update ...

Page 349: ...lowing cases The EPXPNS001 is not operational or is removed The EPXPNS001 cannot reach the scanner due to cable or network configuration issues The EPXPNS001 is not able to scan the VersaMax module in its remote node I O Scan Set Specifies the I O scan set to be assigned to the EPXPNS001 Scan sets are defined in the CPU s Scan Sets tab The valid range is 1 through 32 the default value is 1 PROFINE...

Page 350: ... outputs to go off set to substitute value or Hold last state Module Behavior on Hot Swap When the user performs hot swap user can either continue data exchange or can behavior like field bus error Data Format Use can select either Motorola or Intel data format By default iti s Motorola Lock Force Mode User can enable the force of outputs while the slave is communicating with the master or can loc...

Page 351: ... the EPXPNS001 module s Port 1 and Port 2 icons in the Navigator also displays Settings and additional GSDML parameters for the scanner 8 2 2 Adding EPXPNS001 Modules to a Remote Node To add a module to the remote node right click on the EPXPNS001 icon in the Navigator and select Change Module List In the right pane of the Change Module List window expand the list of VersaMax module types ...

Page 352: ... select it and press the keyboard Delete key When the modules on the left are correct click OK to add them to the configuration 8 2 3 Configuring EPXPNS001 Module Parameters After adding RSTi EP modules to the remote node their parameters must be configured For all EPXPNS001 modules this includes configuring a set of basic parameters such as reference address length general parameters ...

Page 353: ...configuration The total slave configuration data size is limited to approximately 9KB 8 3 1 Adding Slaves and Modules To add slaves and modules 1 Start GE Proficy Machine Edition 2 In the Navigator window right click the EPXPNS001 and select Add Slave The Slave Catalog dialog box displays This dialog box lists the slave devices that are available to configure in the PROFIBUS network 3 Select a sla...

Page 354: ...the slave device This is a read only field Hardware Rev The hardware revision of the device from the GSD file This is a read only field Class The class of the slave device This is a read only field Software Rev The software revision of the device from the GSD file This is a read only field 4 Enter Name Description and Station if desired 5 To add modules to the slave select the Modules tab and clic...

Page 355: ...og box is generated by the GSD file associated with the Slave module Note The Data field corresponds to the module s configuration identifier as defined in the PROFIBUS specification 7 When finished adding modules click OK The modules display under the Slave node in the Hardware Configuration Note To add remove or change the order of modules associated with an existing slave right click the Slave ...

Page 356: ...r of bytes is odd analog memories are not allowed and selections are limited to I Q G M Length Specifies the length of the reference Includes the entire data area by default If set to 0 the data area is not mapped For discrete memories the allowable range is 0 8 16 X For analog memories the allowable range is 0 1 2 X Swap Bytes The swap bytes field is used to manipulate the byte order Because PROF...

Page 357: ...tions is indicated in the GSD file provided by the vendor of that device For devices that do provide DP V1 functions support is disabled by default To enable DP V1 1 From the Project Navigator right click the Slave and select Properties 2 In the Properties window click the ellipsis in the DPV1 Settings field The PROFIBUS DPV1 Setup dialog box displays ...

Page 358: ...m Alarm PDU Length is 4 Default The value n calculated by the above formulas Diagnostic Update Delay The maximum number of extra diagnosis cycles that the master waits to obtain from a slave the release for a DATA_EXCHANGE If the Diagnostic Update Delay is set to 0 the master waits for one diagnosis cycle before reporting an error If the Diagnostic Update Delay is set to 15 the master waits for 16...

Page 359: ...thin a slot For example events may be over temperature or short circuit Manufacture Alarm Editable or read only depending on the GSD file When this box is checked manufacturer specific alarms are enabled Status Alarm Editable or read only depending on the GSD file When this check box is checked a status alarm signals a change in the state such as run stop or ready of a module Update Alarm Editable...

Page 360: ...RSTi EP User Manual 356 3 From the CoDeSys software Tree View select EtherCAT_Master and from the Tools menu select Install device 4 From the Install Device Description dialog box select the GE_EPXETC001_TwinCAT xml file and click Open ...

Page 361: ...958E RSTi EP User Manual 357 5 From the Add Device dialog box click to select Append device select the EPXETC001 device and click Add Device 6 From the Add Device dialog box select the I O devices from the list and click Add device ...

Page 362: ...nual 358 To change the module parameters 1 From the CodeSys software Tree View select the Network Adapter and the Startup parameters tab 2 Right click the Name column select Add from the drop down menu select the parameter details to add and click OK ...

Page 363: ...ed in the physical configuration Network Adapter and I O Module parameters are configured using the Network Adapter Web Server interface Refer to the section Modbus TCP Network Adapter EPXMBE001 EPXMBE101 of this manual for more information on the automatic Modbus TCP register mapping information Refer to the Chapter Web Server for more information on editing the Network Adapter and I O Module par...

Page 364: ... other network device with the same subnet ID should be connected to the PC Using network adapters for Ethernet based fieldbus systems recognizable by the RJ45 socket web server access can be realized alternatively via Ethernet This function must be enabled in the web server in the network adapters parameter setup Any changes of the IP settings on either USB port or Ethernet port will not be effec...

Page 365: ...h you can download from the http support ge ip com website 9 2 Installing the USB Driver Note The USB port acts as an virtual DHCP Server Please do not assign any IP addresses to other devices within the same subnet of the USB port default 192 168 1 0 otherwise network failure might occur To install the USB driver 1 Start up your PC 2 Connect the PC to the network adapter using a USB cable Type US...

Page 366: ...ware does not have a signature Nonetheless continue with the installation 8 Follow the rest of the steps in the installation routine until the successful installation is confirmed The driver displays in the Device Manager under Network adapters 9 Close the Device Manager 9 3 Starting the Web Server Note Simultaneous access via both interfaces to the webserver is not possible Make sure that there i...

Page 367: ...ntry Web server via Ethernet 3 Change the setting to enabled 4 Enter the required IP address and Subnet mask 5 Click Apply Changes to confirm 6 Close the network adapter window and restart the network adapter You can review the IP address in Windows Control Panel in the Network and Sharing Center 7 Under Unidentified network click on LAN connection The LAN Connection Status window displays 8 Click...

Page 368: ...at they cannot do the following Change parameters Operate the station in Force mode Load firmware updates To set up registration data and password protection 1 When you start up the web server for the first time you are prompted to enter the registration data The Change login data window opens automatically You can access this window later via the Network Adapter status dialog box refer to the sec...

Page 369: ...nly be stored while the field bus is not active After registration the connected station is displayed with all of its active modules Note The web server only registers modules that can communicate on the system bus Empty slot modules and other passive modules for example AUX modules are not registered by the web server and therefor are not displayed in the screen view Because of this the numbering...

Page 370: ...ser If this language is not supported by the web server the program starts with the English setting New language versions are continually being developed and can be later installed by the user with separate language files To change the language Click Language and select the desired setting 9 5 2 Zooming the View In Out To zoom the view in out Click on the magnifying glass symbol to zoom in or out ...

Page 371: ...ser Manual 367 9 5 3 Quick View Tooltip of Detailed Values To display detailed channel values Move the cursor slowly over the station without clicking The detailed values of the channel on top of which the cursor is presently situated display ...

Page 372: ... changes can only be stored while the field bus is not active To display and edit the network adapter status Click on the network adapter The Network Adapter Status dialog box displays From here you can Reset the network adapter to factory default settings Change the registration data and set up password protection to limit access to the web server Reset any changes that have been made Access the ...

Page 373: ...rk Adapter Status dialog box click Reset 3 To reset changes that have been made respond to the prompt by clicking Yes 9 6 2 Resetting the Network Adapter to Factory Settings This function allows you to set up the web server in its original state as at delivery This also includes registration data and password protection To reset the network adapter to factory settings 1 Click on the network adapte...

Page 374: ...n the entry fields or select alternative settings from a dropdown menu 9 7 Displaying Module Data and Editing Parameters Note These functions are only accessible when Force mode is not activated Note Parameters can only be written when the field bus is not active To display module data and edit parameters 1 Click on a module to view its properties A window with all status values displays 2 To open...

Page 375: ...opdown menu 1 Select the parameter you would like to change 2 Select the desired setting from the dropdown menu 3 Click Apply Changes to save all changes and close the window 4 Click Close to close the Module Status window 9 8 Displaying Node Information You can use this menu to display all of the Process data and Diagnostic data ...

Page 376: ...ll modules and channels along with their current values these values are continuously updated 2 Click Close to leave this view 9 8 2 Displaying Diagnostic Data To display diagnostic data 1 From the menu bar click Node Info and then Diagnostic data In the overview all of the modules that have diagnostic messages 2 Click Diagnostic message to view the message 3 Click Close to leave this view ...

Page 377: ...e to transmit process data and the RSTi EP station will process them for all unforced channels However forced channels will ignore any process data and behave according to forced values Note Safety related modules EP 19xx can not be forced The force mode allows you to carry out functional tests or preconfigure the station prior to commissioning even if sensors have not yet been connected To do so ...

Page 378: ...be fade out and in which is helpful especially when working with larger stations To open the detail view in force mode From the menu bar click Force and Node All active modules are displayed in the overview The switchable channels are provided with a changeover switch 9 9 2 Filtering the Module View To view only the modules that you would like to force Click the Filter bar Displayed modules are hi...

Page 379: ...the filter bar click on the module you would like to display or hide 9 9 3 Resetting Filters To display all modules again Click Display all To hide all modules Click Hide all 9 9 4 Manually Switching Outputs Forcing To switch a channel Click on the corresponding module in the Node display ...

Page 380: ...rs for example counter modules and PWM modules can be forced individually To force individual modules with registers 1 Click on the channel that needs to be forced enter the required value and click Apply Changes 9 9 6 Ending Deactivating Forced Operations To cancel a forced operation Click Restore All of the changes you made will not have any effect To deactivate Force mode Click Disable ...

Page 381: ...t modules for instance the file might be named EP 3_ xyz bsm The language files will be in the format NA xyz lng Note You can determine for each module separately whether an update shall be proceed Note A firmware update cannot be undone The old firmware in the network adapter module is overwritten Note Make sure that the power supply is not interrupted while the firmware files are being loaded To...

Page 382: ... for this purpose Once the firmware file has been loaded the Options area displays which modules can be updated with this file 6 Click to check or uncheck the boxes so that only those modules that are to be updated are selected 7 Once you have called up all the required firmware files and you have selected the required modules click Update now 8 Once the firmware is updated a Firmware update messa...

Page 383: ...Chapter 8 Web Server GFK 2958E RSTi EP User Manual 379 9 Click Reset and restart the network adapter power reset to complete the firmware update ...

Page 384: ...k on the link 9 11 1 Exporting Log Data Saving a Service File In the event of problems and service cases it may be helpful to save the current log data for the RSTi EP station This data can provide the service technician with valuable information about the malfunction To save a service file 1 Click on Save service file 2 Select a storage location on your PC for the service file logdata wmi and cli...

Page 385: ...Chapter 8 Web Server GFK 2958E RSTi EP User Manual 381 Notes ...

Page 386: ...tation must be carried out with the power supply disconnected Ensure that the place of installation switch cabinet and such has been disconnected from the power supply Caution The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately earthed To remove replace the plug in unit 1 Unlock the connector frame 2 Swivel the pl...

Page 387: ...m might be put into a dangerous state as a result of the removal of an electronic unit a replacement can only be made once the machine system is disconnected from the power Only one electronic unit may be removed from the station at any one time If multiple electronic units have to be replaced this must be done consecutively Caution The components in the RSTi EP series can be destroyed by electros...

Page 388: ...aced by the substitute value as per the configuration until the module is replaced as per the original configuration Hold last value The I O modules continue data exchange on hot swap of the module All the outputs will be retained prior to hot removal of the module until the module is replaced as per the original configuration Caution During hot insertion or removal of IO modules a transient Loss ...

Page 389: ...nents GFK 2958E RSTi EP User Manual 385 To replace the electronic unit 1 Unlock the connector frame and open it as far as possible at least to an angle of 90 2 Lift the electronic unit removal lever and swivel it forwards by 90 ...

Page 390: ...Chapter 10 Replacing Components GFK 2958E RSTi EP User Manual 386 3 Using the removal lever pull the electronic unit forwards and out ...

Page 391: ... base module 5 Hold the new electronic unit by the top and the bottom and carefully slide it into the base module Note The electronic units are functionally coded so that they can only be inserted into the appropriate base module If it is not possible to insert a new electronic unit into the base module check if the combination is correct and if there is a possible mix up ...

Page 392: ... so that it closes and clicks into place 7 In case of replacement during operation Pay attention to the collective error LED SF on the field bus network adapter Only when this doesn t light up any more the new electronic unit has been recognised and the next electronic unit is able to be pulled out ...

Page 393: ... cabinet and so forth has been disconnected from the power supply Caution The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded To remove an individual module from the station all modules to the right of it and the termination kit must be moved by approximately 5 cm 2 in To replace an I O module 1 Unfasten ...

Page 394: ...le to the right and remove it from the DIN rail 9 Position the new module with its closed release lever on the DIN rail so that it clicks audibly into place 10 Slide the module to the left until it audibly clicks into place against the neighbouring module 11 Return the modules that were slid away back into their original position slide the modules to the left so that they audibly click into place ...

Page 395: ...y explosive atmosphere Caution In the event of the machine system being put into a dangerous state as a result of the removal of a connector a replacement can only be made once the machine system is disconnected from the power Caution Risk of contact fire Remove connectors only while they are load current free Caution The components in the RSTi EP series can be destroyed by electrostatic discharge...

Page 396: ... plug in unit open so far that you can reach the connector 2 Press both sides of the connector together so that it can be slid off the frame 3 Remove the connector by pulling it off 4 Insert the new connector in the frame so that it audibly clicks into place 5 Swivel the plug in unit upwards until the connector frame clicks into place ...

Page 397: ...supply Caution In the event of the machine system being put into a dangerous state as a result of the removal of cables a replacement can only be made once the machine system is disconnected from the power Caution The components in the RSTi EP series can be destroyed by electrostatic discharge Ensure that personnel and work equipment are adequately grounded Caution The components in the RSTi EP se...

Page 398: ... Manual 394 To remove replace cables 1 Using a 3 mm 1 8th in screwdriver push in the pusher adjacent to the cable to be removed and pull the wire out 2 Release the pusher 3 Insert the new wire into the opening To do so you do not need to push in the pusher ...

Page 399: ... present 3 Unfasten the mounting screw on the right hand end bracket 4 Slide the end bracket with the end plate to the right and remove both from the DIN rail You can now disassemble the modules and the field bus network adapter either individually or in groups of three to four modules 5 Press all the release levers of a module group towards the mounting plate so that they click into place 6 Slide...

Page 400: ... equipment Ensure that disassembled products are properly disposed of When all RSTi EP products reach the end of their life cycle you can return them to GE and we will arrange for their proper disposal This also applies to countries outside the European Union To dispose of the RSTi EP station Pack the products properly and send them to your responsible distributor You can find the address of your ...

Page 401: ...Chapter 11 Disassembly and Disposal GFK 2958E RSTi EP User Manual 397 Notes ...

Page 402: ...e System Fault SF Red Configuration error or error in the network adapter or error in a module or there is a new diagnostic message Check that the GSD file is up to date Check if the configured station setup matches the actual setup Read the diagnostic message with the web server or an engineering tool and determine which further actions to take Red flashing Station in Force mode Bus Fault BF Red ...

Page 403: ...s a new diagnostic message Check that the GSDML file is up to date Check if the configured station setup matches the actual setup Read the diagnostic message with the web server or an engineering tool and determine which further actions to take Red flashing Station in Force mode Bus Fault BF Red No connection to the fieldbus Check the fieldbus cable and the PLC configuration Red flashing Configura...

Page 404: ...per supply voltage Check the supply voltage System Fault SF Red Configuration error or error in the network adapter or error in a module or there is a new diagnostic message Check that the ESI configuration file is up to date Check if the configured station setup matches the actual setup Read the diagnostic message with the web server or an engineering tool and determine which further actions to t...

Page 405: ...hat the ESI file is up to date Check if the configured station setup matches the actual setup Check that the network adapter firmware is up to date Compare the master cycle time with the time set up on watchdog timer Red lights up briefly Error in the network adapter application Red lights up briefly twice Output of the sync manager watchdog out of date Red flashing Configuration error Input Suppl...

Page 406: ...r in the parameter set Check if the configured station setup matches the actual setup Check the master configuration and try again to establish connection Maintenance Required MT Yellow Error on the system bus or the fieldbus Check that the modules have been snapped into place properly Check the fieldbus cabling Check the fieldbus connection parameters Connection Active L A X1 Green Connection est...

Page 407: ...eck that the module has been snapped into place properly Check the supply voltage Eliminate the overload short circuit Digital Relay Output Modules EP 2714 EP 2814 Status LED Red Error in supply voltage at output current path Communication error on the system bus There is a new diagnostic message Check that the module has been snapped into place properly Check the supply voltage Digital Counter SS...

Page 408: ... off and all other LEDs red Error in the bus network adapter power supply Check the bus network adapter supply voltage Channel LED 1 1 4 1 Red Input signal outside permissible range System bus cannot be accessed for example caused by interruption of the bus network adapter power supply Check the input signal Check the bus network adapter supply voltage EP 3368 EP 3468 Status LED Red Error in suppl...

Page 409: ...P 3804 only System bus cannot be accessed for example caused by interruption of the bus network adapter power supply Check the input signal the cabling and if necessary the sensor for external cold junction compensation Check the bus network adapter supply voltage Analog output modules EP 4164 EP 4264 Status LED Red Error in supply voltage Communication error Channel error Check that the module ha...

Page 410: ...bus or there is an error in the supply voltage Check that the module has been snapped into placeproperly Check the channel error check the supply voltage 3 2 Red Supply voltage of the feed in plug 18 V DC Check supply voltage of feed in plug 3 4 Red Damage of internal fuse Replace module Potential distribution modules EP 711F EP 710F Status LED Red Error in supply voltage of the input path Check t...

Page 411: ...g Attention safety hazard Shut down the system and prevent it from switching on again Internal error detected Module might have switched off caused by overtemperature check the temperature inside the switch cabinet Perform a cold start within 24 hours If the error has not been fixed send the module to GE for a technical examination Interruption in one of the two safety loops of a safety circuit fo...

Page 412: ...ng on again Internal error detected Module might have switched off caused by overtemperature check the temperature inside the switch cabinet Perform a cold start within 24 hours If the error has not been fixed send the module to GE for a technical examination Interruption in one of the two safety loops of a safety circuit for at least 3 seconds Check safety circuit for interruptions if an interrup...

Page 413: ...Chapter 12 LED Indicators and Troubleshooting GFK 2958E RSTi EP User Manual 409 Notes ...

Page 414: ...s 8 pieces per package EP 8400 Plug Kit Generic This part is a plug in unit which consist of a Connector Frame and Connectors standard GE blue color This can be used as replacement part or can be used to facilitate custom wire harness creation before arriving at the installation site This is an orderable part which comes as a pack of 30 units per box This Plug Kit is a generic accessory for all RS...

Page 415: ...EP 8300 EP 2218 EP 8300 EP 225F EP 8300 EP 2814 EP 8300 EP 2714 EP 8300 EP 5111 EP 8300 EP 5112 EP 8300 EP 5212 EP 8300 EP 5261 EP 8300 EP 5311 EP 8300 EP 5422 EP 8300 EP 5422 EP 8300 EP 3164 EP 8300 EP 3264 EP 8300 EP 3124 EP 8300 EP 3368 EP 8300 EP 3468 EP 8300 EP 4164 EP 8300 EP 4264 EP 8300 EP 3704 EP 8300 EP 3804 EP 8300 EP 7631 EP 8631 EP 7641 EP 8641 EP 1901 EP 8300 EP 1902 EP 8300 EP 1922 ...

Page 416: ...Chapter 14Accessories and Replacement Parts GFK 2958E RSTi EP User Manual 412 Notes ...

Page 417: ...nalog AI and AQ Bulk memory W also supported for data exchanges Supports up to 512 program blocks Maximum block size is 128KB Supports two independent 10 100 Ethernet LANs LAN1 has only one port and is dedicated to highspeed Ethernet and whereas LAN2 comprises of 3 switched ports configurable as either an embedded Ethernet controller or an embedded PROFINET controller All four ports are located on...

Page 418: ...e yellow LED indicates packet traffic Module status Indicators There are three LEDs and one Membrane Push Button on the front panel The one in blue color as shown in the figure The below table describes the behavior of each module LED Push Button Toggles the current mode of the PLC LED LED State Operating State OK On Green PLC has passed its power up diagnostics and is functioning properly Off Pow...

Page 419: ...col SRTP a proprietary GE protocol used primarily for communication with the programmer To establish Ethernet communications between the PME programming package and the CPU you first need to set an IP address EPSCPE100 LAN1 LAN2 Default IP Address 192 168 0 100 0 0 0 0 Subnet Mask 255 255 255 0 0 0 0 0 Gateway 0 0 0 0 0 0 0 0 Note LAN2 will not be operational unless it is configured from the progr...

Page 420: ... contact Customer Care 14 1 2Installation Location As shipped the CPE100 is intended for mounting on a DIN rail An optional panel mount adaptor is also available with part number ICMFAACC001 AA If panel mounting is required replace the DIN rail adaptor with the panel mount adaptor using the screws supplied with that adaptor Both adaptors attach to the rear of the CPE100 chassis using four Torx M3 ...

Page 421: ...ount the CPE100 on a Panel 1 Attach the panel mount plate to the rear side of CPE100 using the four M3 screws supplied with the adapter 2 Fasten the tabs of panel mount adapter in the appropriate location of panel with the four screws The screw size used for each panel mount tab should not exceed M5 Figure xx Mounting position of the EPSCPE100 in panel ...

Page 422: ...uctions provided in RSTi EP System Manual GFK 2958 Figure xx Ground Terminal of EPSCPE100 14 3 Replacement of internal Super Capacitor EPSACC001 EPSCPE100 have internal supercap circuitry which is replaceable with a new one EPSACC001 The replacement procedure is given below 1 Power off the unit EPSCPE100 and wait for 5 minutes to allow the internal Super Capacitors to discharge completely 2 Detach...

Page 423: ...he side panel cover and tighten all the M3 Screws Recommended Torque 5 in lb as shown below Now the unit is ready for use 14 4 Replacement of RTC Battery The EPSCPE100 module is shipped with a battery pre installed The battery holder BT1 is located near the supercap daughter card and can be replaced by opening the top cover To replace the battery 1 Power OFF the MFA Module 2 Wait for 1 minute 3 Op...

Page 424: ...Appendix A Decimal Hexadecimal Conversion Table GFK 2958E RSTi EP User Manual November 2017 420 Appendix A Decimal Hexadecimal Conversion Table Decimal Hexidecimal Conversion ...

Page 425: ...e numbers are available on our web site www geautomation com Additional Resources For more information visit the GE web site www geautomation com 2015 2017 General Electric Company Trademark of GE Electric Company All other brands or names are property of their respective holders GFK 2958E ...

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