GCS Basyx VAV Installation Manual Download Page 8

Page 8

RETROFIT CW OPEN DAMPER

The VVR default logic operates whereas the board activates the CCW board output to open the damper. To connect
the actuator to the damper shaft to open in a CLOCKWISE rotation:

1.

Make sure the damper is closed, and the existing actuator is in the full
counter-clockwise position.

2.

Connect the existing 3-wire floating actuator with 2-pair cable as shown in Figure 6.

3.

Set the address DIP switch as required per Appendix 1.

4.

Connect the low voltage power to the unit per the next section.

5.

Connect temperature sensors per additional sections of this manual.

6.

Connect fan or heating stages per additional sections of this manual.

7.

Connect modulating reheat valves per additional sections of this manual

Figure 6: Wiring of Existing Actuator for Clockwise to Open

Actuator Wiring Connections for CLOCKWISE to open:

VVR COM

to

ACTUATOR COMMON

VVR CCW

to

ACTUATOR CW

VVR CW

to

ACTUATOR CCW

C

W

C

O

M

C

C

W

D

A

M

P

E

R

VVR BOARD

RED

WHITE

BLACK

RED

BLACK

WHITE

EXISTING 3-WIRE

ACTUATOR

C

O

M

C

C

W

C

W

2 PAIR CABLE

REFER TO ACTUATOR MANUFACTURER’S

INSTALLATION INSTRUCTION FOR SPECIFIC

DETAILS

IMPORTANT NOTE

THE SILKSCREEN ON THE VVR BOARD IS

INCORRECT. TO VERIFY - THE CCW

OUTPUT ENERGIZES ON A CALL TO OPEN ,

AND THE CW OUTPUT ENERGIZES TO

CLOSE.

Summary of Contents for Basyx VAV

Page 1: ...Basyx VAV VVR Variable Air Volume Controller Installation Manual VAV VVR IM Revision 3 3 10 07 2020 Global Control Solutions GCS...

Page 2: ...ts 17 Pilot Relays 17 Fan Powered Box Outputs 18 Connecting Analog Output 19 Connecting the Velocity Sensor 20 Operation 21 Basic Troubleshooting 21 Specifications 22 About the BASYX Product Line 23 A...

Page 3: ...trofit controller The VAV controller assembly is designed for use on new construction projects or retrofit of existing variable air volume terminals where actuators are replaced i e pneumatic conversi...

Page 4: ...ccess to all terminal strips when mounted in an existing control enclosure or other NEMA 1 type box L1 L2 NO C NO C NO C NO C REF 4 3 2 1 24VAC HEATING RELAY OUTPUTS AO1 1 2 ANALOG INPUTS RS485 COMM B...

Page 5: ...ear any sources of electromagnetic interference EMI or flammable vapors Install the VAV controller on the VAV terminal by placing the opening of the actuator over the damper shaft extended from the bo...

Page 6: ...nnect modulating reheat valves per additional sections of this manual NEW INSTALLATION CCW OPEN DAMPER If the VAV is installed on a box which requires that the damper rotates COUNTER CLOCKWISE to open...

Page 7: ...mount the unit near any sources of electromagnetic interference EMI or flammable vapors Install the VVR controller by attaching the provided snap track into the unit control enclosure If no enclosure...

Page 8: ...temperature sensors per additional sections of this manual 6 Connect fan or heating stages per additional sections of this manual 7 Connect modulating reheat valves per additional sections of this ma...

Page 9: ...ons of this manual 6 Connect fan or heating stages per additional sections of this manual 7 Connect modulating reheat valves per additional sections of this manual Figure 7 Wiring of Existing Actuator...

Page 10: ...d on the edge of the VAV VVR The red indicator LED under the board clam shell cover will illuminate when the power is properly connected For connections to the VAV VVR strip the wire back approximatel...

Page 11: ...0FE cable a stranded 2 pair cable with individually paired shields may be used When connecting a channel of controllers connect communications in a daisy chain configuration Communication is via EIA R...

Page 12: ...V VVR CONTROLLERS UP TO 32 TOTAL CHANNEL 4 VAV VVR CONTROLLERS MAIN RS485 COMMUNICATIONS BUS CHANNEL RS485 COMMUNICATIONS BUS COMPLEX COMMUNICATIONS BUS WITH EXPANDER MODULES Figure 9 BASYX Typical Co...

Page 13: ...s used as a stand alone controller make sure that the address is set to 1 If more than one VAV VVR is used on the same communications bus then each device must have a different address for proper comm...

Page 14: ...d other sources of high intensity electromagnetic interference EMI SENSOR INPUT DESIGNATIONS The VAV VVR analog inputs are thermistor type II only with inputs dedicated as follows Analog Input 1 Space...

Page 15: ...room sensor as shown in Figure 11 Figure 11 Typical Room Sensor Wiring with Setpoint Adjustment Override Direct Connection L1 L2 NO C NO C NO C NO C 4 3 2 1 24VAC HEATING RELAY OUTPUTS CW COM CCW DAM...

Page 16: ...m elbows Connect the duct sensor as shown in Figure 12 Figure 12 Duct Sensor Wiring CONNECTING THE DIGITAL INPUTS The VAV VVR contains two 2 digital inputs Digital Input 1 is dedicated for the overrid...

Page 17: ...ips The outputs provide a normally open contact and will interface with most box manufacturer control sequences Figure 13 shows output wiring utilizing external pilot relays NOTE The maximum current f...

Page 18: ...stors for installation on existing fan or electric heat contactors The devices clamp on electrical noise typically associated with drop out of contactor coil voltage which may cause the VAV controller...

Page 19: ...or using full wave power Serious damage will occur to the VAV VVR board if connected to a half wave device If unsure about your selected actuator call Global Control Solutions technical support L1 L2...

Page 20: ...HIGH and LOW On the VVR the tubing is connected directly to the velocity sensor at the top of the VVR controller board IMPORTANT When connecting tubing directly to the on board velocity sensor the lo...

Page 21: ...ctly set Faulty Communication Check that all communication cables are connected as required with drain wires connected to a solid earth ground Check that all communication cable wires are connected te...

Page 22: ...ormer sizing for AC power Analog Inputs 3 10K ohm thermistor Type II Digital Inputs 2 Dry contacts 50ms timing Analog Outputs 1 0 10VDC 1K ohm drive impedance Digital Outputs 4 Dry contacts SPST pilot...

Page 23: ...nd requires minimal computer experience for normal daily interaction with the system The BASYX system is designed specifically to meet today s building automation facility and energy management needs...

Page 24: ...OFF OFF ON ON OFF OFF OFF OFF 13 ON OFF ON ON OFF OFF OFF OFF 14 OFF ON ON ON OFF OFF OFF OFF 15 ON ON ON ON OFF OFF OFF OFF 16 OFF OFF OFF OFF ON OFF OFF OFF 17 ON OFF OFF OFF ON OFF OFF OFF 18 OFF O...

Page 25: ...ON OFF ON OFF OFF 45 ON OFF ON ON OFF ON OFF OFF 46 OFF ON ON ON OFF ON OFF OFF 47 ON ON ON ON OFF ON OFF OFF 48 OFF OFF OFF OFF ON ON OFF OFF 49 ON OFF OFF OFF ON ON OFF OFF 50 OFF ON OFF OFF ON ON O...

Page 26: ...curate at the time of publication these numbers are subject to change without notice Consult the manufacturer s technical data for further information on your particular box CARNES COMPANY Box Type Mo...

Page 27: ...6 Round 620 0 20 1 67 Older style prior to 10 92 8 Round 1104 0 35 1 61 10 Round 1631 0 52 1 63 12 Round 2180 0 69 1 61 45 deg travel clockwise to close 14 Round 2728 0 86 1 59 16 Round 3280 1 04 1 61...

Page 28: ...und 450 0 14 1 55 6 Round 570 0 20 1 97 Fan Powered Series Fan FDC5000 8000 7 Round 790 0 27 1 87 8 Round 1025 0 35 1 87 Fan Powered Parallel Fan FDV5000 8000 9 Round 1325 0 44 1 78 10 Round 1650 0 55...

Page 29: ...an Powered Series Fan FCN FCE FCW 8 Round 1200 0 35 1 36 HFS HVFS 10 Round 1700 0 55 1 68 12 Round 1900 0 79 2 77 Fan Powered Parallel Fan HFB HVFB 14 Round 2750 1 07 2 43 16 Round 3300 1 40 2 89 Dual...

Page 30: ...Round 569 0 196 1 90 7 Round 792 0 267 1 82 8 Round 1079 0 349 1 68 10 Round 1585 0 545 1 90 12 Round 2271 0 785 1 92 14 Round 2978 1 068 2 06 16 Round 4057 1 396 1 90 18 Round 5161 1 767 1 88 YORK B...

Page 31: ...in CFM 1 Area K SSE Sensor 4 Round 125 0 09 1 00 In Line Round Damper 5 Round 220 0 14 1 00 6 Round 360 0 20 1 00 Boxes without Flow Ring 7 Round 550 0 27 1 00 8 Round 800 0 35 1 00 9 Round 1025 0 44...

Page 32: ...d Sensor Output Cable Belden 6300FE 1 twisted pair w overall shield Sensors Outputs 18 AWG Plenum rated Belden 6342FE 3 twisted pairs w overall shield Sensors Outputs 18 AWG Plenum rated Belden 6343FE...

Page 33: ...Page 33 avoided due to capacitance issues ALL cables should be shielded type and drain wires should be connected to solid earth ground...

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