GCL GCL-M/P3/60GT Series Installation Manual Download Page 15

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GCL System Integration Technology Co., Ltd.

Bring Green Power to Life

MECHANICAL INSTALLATION

Table 5 Installation method and load capacity

Installation Method

Installation Method C

Installation Method D

Installation Method E

Installation Method F

Module Type

Module

dimensions

(mm)

Position

clamp

(mm)

Design

load :

downward/

upward,

γm=1.5

（

）

Position

clamp

(mm)

Design

load :

downward/

upward,

γm=1.5

（

）

Position

clamp

(mm)

Design

load :

downward/

upward,

γm=1.5

（

）

Position

clamp

(mm)

Design

load :

downward/

upward,

γm=1.5

（

）

GCL-P6/60GDFXXX
GCL-M6/60GDFXXX

1664*998*30

366-466

3600
1600

366-466

3600
1600

25~250

1600
1600

25~250

1600
1600

1686*1002*30

372-472

25~251

GCL-P6/72GDFXXX
GCL-M6/72GDFXXX

1974*998*30

444-544

3600
1600

444-544

3600
1600

25~250

1600
1600

25~250

1600
1600

2006*1002*30

452-552

25~251

GCL-P3/60GDFXXX
GCL-M3/60GDFXXX

1706*1002*30

377-477

3600
1600

377-477

3600
1600

25~251

1600
1600

25~251

1600
1600

1706*998*30

377-477

25~250

GCL-P3/72GDFXXX
GCL-M3/72GDFXXX

2036*1002*30

459-559

3600
1600

459-559

3600
1600

25~251

1600
1600

25~251

1600
1600

2026*998*30

457-557

25~250

GCL-P6/60DHXXX
GCL-M6/60DHXXX

1686*1000*35

372-472

3600
1600

372-472

3600
1600

25~250

1600
1600

25~250

1600
1600

1666*1000*35

367-467

25~250

GCL-P6/72DHXXX
GCL-M6/72DHXXX

2010*1000*35

453-553

3600
1600

453-553

3600
1600

25~250

1600
1600

25~250

1600
1600

1980*1000*35

445-545

25~250

GCL-P3/60DHXXX
GCL-M3/60DHXXX

1706*1000*35

377-477

3600
1600

377-477

3600
1600

25~250

1600
1600

25~250

1600
1600

1686*1000*35

372-472

25~250

GCL-P3/72DHXXX
GCL-M3/72DHXXX

2036*1000*35

459-559

3600
1600

459-559

3600
1600

25~250

1600
1600

25~250

1600
1600

2010*1000*35

453-553

25~250

GCL-M8/72GDFXXX
GCL-P8/72GDFXXX

2130*1048*30

483-583

3600
1600

483-583

3600
1600

25-262

1600/1600

25-262

1600/1600

2094*1038*35

473-573

3600
1600

473-573

3600
1600

25-260

1600/1600

25-260

1600/1600

GCL-M8/72DHXXX

2130*1048*35

483-583

3600
1600

483-583

3600
1600

GCL-M10/72GDFXXX

2256*1133*35

514-614

3600
1600

2278*1134*35

2279*1134*35

2278*1134*30

520-620

GCL-M10/60GDFXXX

1890*1133*35

422-522

3600
1600

1908*1134*30

427~572

3600
1600

GCL-M12/60GDFXXX

2172*1303*35

493-593

3600
1600

GCL-M12/66GDFXXX

2384*1303*35

546-646

3600
1600

275-375

1600/1600

Note:

Test load = γm(

safety factors)

× design load

Summary of Contents for GCL-M/P3/60GT Series

Page 1: ...Version GCL XXJC 2 RD 357_B2 Bifacial Module Installation Manual for GCL System Integration Technology Co Ltd...

Page 2: ...chnology Co Ltd Bring Green Power to Life 01 CONTENTS Purpose of this Manual 2 Disclaimer 2 Safety Transport 3 Mechanical Installation 7 Electrical Installation 20 Grounding 22 Bypass Diodes and Block...

Page 3: ...care and maintenance and in case of sale or disposal of the Modules DISCLAIMER GCLSI shall not be responsible for any loss arising from the installation operation use or maintenance of the Modules wh...

Page 4: ...mble or drop Modules Do not remove any nameplate or component of the module Do not use mirrors or magnifiers to concentrate sunlight onto Modules Do not lift the module by grasping the junction box or...

Page 5: ...structed 1 DO NOT expose the module to rain or moisture 2 The Modules in the carton box are fragile Handle with care 3 The package shall never be upside down during the transportation 4 It is prohibit...

Page 6: ...fix the lifting belt in the wood supporting frame buckle Fig 1 2 It is allowed only to lift one pallet at a time Before lifting it is necessary to confirm whether the pallet and paper box are damaged...

Page 7: ...ked Modules 3 The working surface shall be such that the packing box can be placed in a stable level position avoiding being overturned 4 During the unpacking it is necessary to wear protective gloves...

Page 8: ...e places where combustible gas is easily generated or gathering The straight line distance between the installation site and coastline shall not be shorter than 1 km unless there is a writ ten approva...

Page 9: ...of structure is suitable and the installed module shall not be beyond the roof zone Additionally the roof shall be have water proof treatment to prevent the roof from water leakage If the module will...

Page 10: ...m Design load downward upward m 1 5 Pa GCL P6 60GDXXX GCL M6 60GDXXX 1658 992 6 150 300 400 2400 1600 300 400 3600 1600 1680 1000 6 GCL N6 60GXXX 1658 992 6 150 300 400 2400 1600 300 400 3600 1600 GCL...

Page 11: ...p and the Modules in the middle should be fixed by middle clamp Vertical installation the first module and the last module of every line shall be fixed with the side clamp and the Modules in the middl...

Page 12: ...and be familiar with full procedure before installation Additionally get the field preparation works ready prior to installation starts The module may be installed horizontally and vertically Installa...

Page 13: ...egration Technology Co Ltd Bring Green Power to Life 12 MECHANICAL INSTALLATION Step 3 Install the module Install the module into the clamp as required and tighten the nut with the torque of the clamp...

Page 14: ...NICAL INSTALLATION 2 Framed Modules Installation with the mounting clamp Table 4 Installation Method Clamping on the long side Installation Method C Installation Method D Clamping on the short side In...

Page 15: ...00 25 251 1600 1600 2026 998 30 457 557 457 557 25 250 25 250 GCL P6 60DHXXX GCL M6 60DHXXX 1686 1000 35 372 472 3600 1600 372 472 3600 1600 25 250 1600 1600 25 250 1600 1600 1666 1000 35 367 467 367...

Page 16: ...egration Technology Co Ltd Bring Green Power to Life 15 MECHANICAL INSTALLATION Installation with the mounting hole Table 6 Installation Method Mounting on the long side Installation Method G Installa...

Page 17: ...1706 998 30 860 962 3600 1600 3600 1600 1360 962 1600 1600 1600 1600 GCL P3 72GDFXXX GCL M3 72GDFXXX 2036 1002 30 400 962 1600 1600 1600 1600 860 966 3600 1600 3600 1600 1360 966 1600 1600 1600 1600...

Page 18: ...gn load downward upward m 1 5 Pa GCL M8 72DHXXX 2130 1048 35 400 1002 1600 1600 1600 1600 990 999 1600 1600 1600 1600 1300 999 3600 1600 3600 1600 GCL M10 72GDFXXX 2256 1133 35 990 1084 3600 1600 1400...

Page 19: ...hole in the side frame of the module as shown in Fig 5 Clamping system use proper clamp and fix the module with the installation support as shown in Fig 6 Figure 5 Mounting holes Figure 6 Mounting cla...

Page 20: ...for 72 cells framed modules 2 It is a Single axis Tracking System the module is fixed on the axis by bolting long frame 3 The frame of each module has 4 7 12mm mounting holes with specific location s...

Page 21: ...n professionals to open the lock nuts of the connector Make sure that the connectors are clean dry and fully connected A click sound should be heard when fully connected otherwise it may lead to elect...

Page 22: ...The recommended section area for a single piece of Module is 4 mm2 and the recommended rated current for the connector is greater than 20A otherwise the cables and connectors shall be overheated under...

Page 23: ...e of the system have been electroplated to keep a good conducting circuit Use suitable grounding conductors to connect the Module frame to the mounting structure This can achieve proper grounding effe...

Page 24: ...at on the cells which may damage the Module Using bypass diodes can protect Modules from this kind of risk There are bypass diodes in junction boxes which can reduce the effects of partial shadows Do...

Page 25: ...ar inspection on grounding mechanical and electrical connections every 6 months Make sure all the Module connectors are connected clean and without damage or corrosion When disassembling the connector...

Page 26: ...GCL System Integration Technology Co Ltd Add F3 GCL Energy Center No 28 Xinqing Road Suzhou Industrial Park Jiangsu Province China Tel 86 512 6983 2860 customer service hotline Fax 86 512 6983 2777 E...

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