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GBC 620os 

 

Operation Manual 

 

© 2007 General Binding Corporation  

 

Page 19 

 

 

 

SPEED / TEMPERATURE CONTROL 

 

This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials 
change. 

 

Factors that may affect the speed and temperature parameters; 

 

1.

 

Image length 

2.

 

Image width. 

3.

 

Ink coverage 

4.

 

Paper type 

5.

 

Laminate thickness 

6.

 

Operating environment 

7.

 

Condition of the rollers 

8.

 

Line voltage (effects heaters) 

9.

 

Using cooling features. 

 

You may have to adjust temperature or speed depending on stock finish, thickness *Turn heat off when not in use. 

 

Recommended Starting Guide

 

OPP—NAP II Adhesive (8300 Film) / 220*F-240*F.  

NOTE: Can not be used with prints that contain high 

concentrations of silicone fuser oil. 

 

 

Digital Lay Flat/ 260*F-280*F.

 NOTE: To be used with prints that contain high concentrations of silicone fuser 

oil.  Not recommended to exceed speeds of 36ft/mn with such prints. 

 

THE ART OF LAMINATION 

 

BASIC RULES 

 

 

Do not attempt to laminate abrasive or metal Objects such as staples, paper clips and glitter, as they may damage the 
heat or pull rollers. 

 

Do not force items into the nip area of the heat rollers. An item that is not easily drawn into the laminator by the heat 
rollers is probably too thick to laminate. 

 

Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers. 

 

Do not stop the laminator before an item has completely exited the pull rollers. Even a momentary stop will cause a 
mark (heat line) on the laminated item. 

 

Good, consistent lamination is a result of combining proper heat, tension and dwell time. Dwell time is controlled by the speed of 
the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers. 

As a general rule, thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker 
rate. Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick 
items. Thinner items, such as standard copier paper (20 lb. bond), extract less heat from the rollers and can be run at faster speeds. 

 

FILM TENSION 

 

Proper film tension, known as brake tension, is the minimum amount required to eliminate wrinkles in the finished item. The film 
should be taut. A properly adjusted roll of film should not require excessive force to turn by hand. 

Film tension should be enough to introduce a minor amount of drag as the film unrolls. Insufficient tension causes wrinkles, 
while too much tension causes stretching (necking).  

 

 

 

 

 

EDNord - Istedgade 37A - 9000 Aalborg - telefon 96333500

Summary of Contents for 620OS

Page 1: ...ge 1 GBC 620os INSTALLATION OPERATING MANUAL Part Number 930 145 Rev A GB Operating Instructions I Istruzioni per l Uso D Bedienungsanleitungen NL Gebruiksaanwijzing F Mode d Emploi E Instrucciones de...

Page 2: ...iter verbreitet oder bertragen werden NL De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht General Binding Corporation GBC is niet aansprakelijk voor...

Page 3: ...7 7 7 7 7 7 7 7 7 7 7 7 8 8 8 8 8 8 8 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 10 10 10 Burst roller pressure gauge Burst roller pressure gauge knob Nip roller pressure gauge Nip roller pressure gauge knob Seri...

Page 4: ...l Keep hands long hair loose clothing and articles such as necklaces or ties away from the front of the heat and pull rollers to avoid entanglement and entrapment The heat roller can reach temperature...

Page 5: ...consumer goods SPECIFICATIONS Operating Speed Up to 45 fpm 12 mpm MAX Maximum Temperature 300 F 150 C Minimum Sheet size Max Width Max Length 4 inches 101 mm W x 10 inches 254mm Long 21 inches 533mm 3...

Page 6: ...ine is supplied with a Nema 6 50 male Plug INSTALLATION 1 Shipping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into pos...

Page 7: ...IAL to the desired paper size H BURST You can determine where and when you want to activate the Burst Rollers by pressing BURST and changing the value displayed on the LCD by rotating the MASTER DIAL...

Page 8: ...y 3ft mn Each increment is equal to about 3ft mn SPD 15 is 45ft mn To adjust this value use MOTOR SPEED Figure 1 LENGTH The value displayed next to length refers to the sheet size of the media being u...

Page 9: ...ntrols the images entering the Nip It will activate according to the paper size selected on the display and give an even and accurate overlap FEED BELTS Fig 2 ItemF The Feed Belts move the images into...

Page 10: ...t up The Main Heat Roller is lowered onto the Nip Roller to create pressure needed for laminating MAIN HEAT ROLLER Fig 6 Item Q The Main Heat Roller is Teflon coated heats up to the desired set temper...

Page 11: ...aft Latch FILM SHAFT LATCH Fig 10 Item A1 The Film Shaft Latch secures the Supply shaft ensuring that the film is supported and enters the nip accurately PRELAMINATING FILM PERFEORATOR WHEEL Fig 11 It...

Page 12: ...sed to relocate the Skew Wheel as needed IN LINE PERFORATOR WHEEL Fig 12 Item H1 The In Line Perforator Wheel perfs the edge of the film allowing the images to be snapped or separated PERFORATOR WHEEL...

Page 13: ...tem R1 The Media Table provides a working space for the operator The Media Table is used to store media being used during operation of the laminator MEDIA TABLE HANDLE Fig 16 Item S1 The Media Table H...

Page 14: ...film over the Top Idler Bar Figure 3 Continue by webbing the film under the Lower Idler Bar Figure 3 Drape the film over the Main Heat Roller Figure 3 Lower the Idler assembly to the lower position a...

Page 15: ...Card and images are traveling over the Decurling Bar Figure 7 Monitor the amount of curl of the finished laminated images Adjust the Decurling Bar Knob to increase or decrease the amount of curl desir...

Page 16: ...by referencing the decal shown in Figure 12 Watch the images as they pass through the Pull Rollers and into the Burst Rollers When determining the location of the Burst the overlap should be past the...

Page 17: ...using the Burst Roller Knob until there is about to 1 inch of roll contact Figure 13 If the images are not separating lower the Burst Roller a little until consistent separation is achieved STEP 13 A...

Page 18: ...n printed sheets that are wider than the film After the machine has been webbed up set the Side Slitter to a width that is narrower than the sheets to be laminated Engage the Side Slitter by pushing d...

Page 19: ...eat rollers is probably too thick to laminate Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers Do not stop the laminator before an item has...

Page 20: ...ursting PSI too high Output was handled prior to cooling Use cooling feature if not on Machine was stopped on print 3 Angled waves in the output Fig 2A 2B Main air Supply setting Check main Roller Pre...

Page 21: ...GBC 620os Operation Manual 2007 General Binding Corporation Page 21 EDNord Istedgade 37A 9000 Aalborg telefon 96333500...

Page 22: ...Media cure Adhesive deposited on heat rollers Top film exceeds image size Re orientate film or images or slit film Laminate improperly loaded Adhesive matte side of laminate film may be against the he...

Page 23: ...etting on the control panel CAUTION THE FOLLOWING PROCEDURE IS PERFORMED WHILE THE LAMINATOR IS HOT USE EXTREME CAUTION 1 Remove the film from the laminator following the Procedure outlined in steps 1...

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