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10.3.2 Outlet system drive train overview

 

Ref. 33580000-N

 

 

Position

 

Description

 

Reference

 

Units

 

1 

OUTLET SYSTEM PASSIVE PULLEY 

30070500 

1 

2 

OUTLET SYSTEM PULLEY DRIVE SHAFT 

30072900 

1 

3 

OUTLET SYSTEM DRIVEN ROLLER 

30072100 

1 

4 

OUTLET SYSTEM EXTERNAL DRIVE SHAFT 

30072800 

1 

 

 

Figure 12, Outlet system drive roller overview 

 

 

 

Summary of Contents for V3000-CP

Page 1: ...AUTOMATIC HAMBURGER FORMING MACHINE Mod V3000 CP...

Page 2: ...TENANCE 17 9 TROUBLESHOOTING 18 10 GENERAL DIAGRAM 20 10 1 General overview 20 10 2 Meat entry overview 26 10 3 Interior belt overview 27 10 3 1 Outlet system bearing housing overview 28 10 3 2 Outlet...

Page 3: ...verview 42 10 11 Pneumatic installation overview 43 10 11 1 Quick exhaust overview 44 10 12 Stacker overview optional 45 10 12 1 Stacker paddle overview 46 10 12 Conveyor belt overview 47 12 PNEUMATIC...

Page 4: ...es around the world and not just in the hamburger sector We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish...

Page 5: ...O 13849 1 2008 AC 2009 and is in conformity with the following directives Machinery directive 2006 42 CE Low voltage directive 2014 35 UE Electromagnetic compatibility directive 2014 30 UE It is forbi...

Page 6: ...e types of steel and plastic from which the machine is constructed and which are in contact with the meat comply with the hygiene rules and regulations in force Plastic material polyethylene terephtha...

Page 7: ...ability for improper use of the machine The machine has been designed for use with food products and must be used in the way described in this manual Any use other than the specified one will involve...

Page 8: ...pe of mixture and whether it is placing paper 6 Patty weights 25 to 300 grams by changing former 7 Cuts paper to a fixed size of 106 132 mm 8 Produces a variety of shapes round square oval rectangular...

Page 9: ...al overview This pressure must be constant 3 The pressure inside the former can be controlled using the pressure gauge to the right of the control panel Pos 86 General overview It must run at between...

Page 10: ...cluded on all fillers 10 To ensure the patties are of a specific weight the correct former overview Pos 82 General overview for each weight must be fitted If the shape is changed as well as the weight...

Page 11: ...and red lights Pos 13 and 14 Electrical installation overview the pressure controllers Pos 11 and 12 Pneumatic installation overview and the pressure gauges Pos 86 and 87 General overview Image 3 Fro...

Page 12: ...e optional stacker unit keep the stacker switch in the OFF position If you do have the stacker it must be in the ON position If using a continuous filler attach the burger forming machine using the co...

Page 13: ...ones for our brand 6 It is important that the fillers feeding GASER machines have a steady and uniform mixture outflow at any speed 7 The machine can make different shapes and thicknesses of patty To...

Page 14: ...Pos 4 Meat entry overview from the filler and remove the meat entry elbow Pos 2 Meat entry overview from the burger making machine Image 5 Disconnecting feed tube Image 6 Removing flange Image 7 Elbo...

Page 15: ...er overview Image 11 Loosening nuts Image 12 Removing cover Image 13 Removing shaper 6 Removing the ejector Pos 23 General overview To do this first disconnect the blower tube Next loosen the two nuts...

Page 16: ...ejector 7 The machine is now ready for cleaning We recommend cleaning it with a damp cloth otherwise the machine s internal elements could be damaged 8 Clean the remaining elements separately Clean th...

Page 17: ...ecting tube The connecting tube must always be in a position where it does not come into contact with rollers 5 Take the cover off the box containing the mechanism and lubricate the gears drive train...

Page 18: ...patties do not come out fully formed There is insufficient pressure on the former interior detector Adjust the interior detector pressure to between 1 5 and 3 bar kg cm2 Mixture entry speed is too hig...

Page 19: ...of the bobbins is off centre Change the bobbin for one that does not have its core off centre The o rings that hold the bobbins are not in their groove Fit the o rings The white pressure roller pushes...

Page 20: ...15 MIXTURE DETECTOR CYLINDER 16 10 NE1315016 010 1 16 MIXTURE DETECTOR CYLINDER SUPPORT TUBE 30020700 2 17 DETECTOR CYLINDER LOWER SUPPORT 30022500 1 18 FORMER PLATE STUD 30021300 MH 4 19 GUARDRAIL SP...

Page 21: ...UPPER GUARD 30170200 MH 1 51 UPPER GUARD WINDOW 30170100 1 52 PAPER GUARD 30161500 1 53 DOOR MAGNET CAPSULE 30161600 1 54 MAGNET GUARD COVER 30161700 1 55 CUTTING CYLINDER GUARD 30162400 1 56 MOBILE F...

Page 22: ...0 1 80 PAPER EJECTOR OVERVIEW 30260000 2 81 OPENING SAFETY MECHANISM 30190500 1 82 FORMER UNIT PLEASE CONSULT 1 83 TRANSPARENT HOSE 16 12 mm SI0236MCR1612 1 84 WARNING STICKER PA0230PE 1 85 V 3000 BRA...

Page 23: ...23 Figure 2 General overview 2 Figure 3 General overview 3...

Page 24: ...24 Figure 4 General overview 4 Figure 5 General overview 5 Figure 6 General overview 6...

Page 25: ...25 Figure 7 General overview 7 Figure 8 General overview 8...

Page 26: ...rview Ref 30110000 Position Description Reference Units 1 INLET TUBE ATTACHMENT BRACKET 30110500 1 2 LOWER FEED INLET ELBOW 30110400 1 3 ENTRY TUBE CLAMP 00110200 2 4 MEAT ENTRY TUBE 00110300 1 Figure...

Page 27: ...1 6 LOWER PAPER GUIDE SHAFT 30042400 1 7 INNER BELT TENSIONING ROLLER AXLE 30041500 1 8 MESH BELT SMOOTH ROLLER 00040300 1 9 OUTLET SYSTEM BEARING HOUSING UNIT 33530000 2 10 OUTLET SYSTEM DRIVE ROLLER...

Page 28: ...ystem bearing housing overview Ref 33530000 Number Description Reference Units 1 OUTLET SYSTEM BEARING HOUSING 30070600 1 2 STAINLESS BEARING FOR 8 SHAFT SI010962022RS 1 Figure 11 Outlet system bearin...

Page 29: ...Position Description Reference Units 1 OUTLET SYSTEM PASSIVE PULLEY 30070500 1 2 OUTLET SYSTEM PULLEY DRIVE SHAFT 30072900 1 3 OUTLET SYSTEM DRIVEN ROLLER 30072100 1 4 OUTLET SYSTEM EXTERNAL DRIVE SH...

Page 30: ...rview Ref 33590000 N Position Description Reference Units 1 STAINLESS BEARING FOR 8 SHAFT SI010962022RS 2 2 OUTLET SYSTEM PASSIVE ROLLER SHAFT 30073200 1 3 OUTLET SYSTEM PASSIVE ROLLER 30072200 1 Figu...

Page 31: ...Description Reference Units 1 25 50 STAINLESS CYLINDER NE1315025 050I 1 2 CUTTING CYLINDER SUPPORT 30060500 1 3 BLADE COLUMN 30062300 2 4 BLADE GUIDE 30060200 2 5 V3000 BLADE UNIT 33660000 1 6 CUTTIN...

Page 32: ...f 33660000 Number Description Reference Units 1 BLADE SUPPORT 30060700 1 2 V3000 BLADE 30060600 1 3 PAPER PRESS 30061800 2 4 O RING EPDM 70 SHA 7 3 2 4 mm SI060907 32 4 2 5 PAPER PRESS SPRING SI011407...

Page 33: ...2 2 PAPER CARRIER FIXED ROLLER 30053100 2 3 BEARING FOR 12 SHAFT SI010960012RS 4 4 BEARING HOUSING INNER TUBE 30052600 2 5 PRESSURE ROLLER KNURLED NUT 30053400 1 6 CHAIN DRIVE GEAR 30080100 2 7 STAINL...

Page 34: ...1 3 BELLOWS PISTON 30092300 1 4 BELLOWS LOWER COVER 30092400 1 5 STAINLESS WASHER M22 DIN125 FE0108M220000125 1 6 CYLINDER 25 70 NE1315025 070 1 7 STAINLESS HEX NUT THIN M 20 DIN 439 FE0108M200000439...

Page 35: ...1 3 TOOTHED GEAR WHEEL AXLE 00081200 1 4 COMPLETE CONNECTING ROD OVERVIEW 17960000 1 5 TOOTHED WHEEL SUPPORT 30083300 1 6 STAINLESS STEEL FORK AND PIN UNIT 00670000 1 7 BELT CYLINDER LENGTH REGULATOR...

Page 36: ...connecting rod overview Ref 17960000 Number Description Reference Units 1 BUSHING int 16 ext 18 H25 SI0409018016025 2 2 CONNECTING ROD 00081400 1 3 BEARING SUPPORT 00081700 1 Figure 19 Complete conne...

Page 37: ...37 10 7 2 Anti rotation bearing overview Ref 00520000 Number Description Reference Units 1 BEARING HOUSING 00081900 1 2 ANTI ROTATION BEARING SI0509HFL2530 1 Figure 20 Anti rotation bearing overview...

Page 38: ...IGHT 30121400 2 2 PAPER EJECTOR LOWER BLOCK 30120700 2 3 PAPER END BUSHING 00120100 2 4 PAPER END LONG ROD 30121000 1 5 PAPER EJECTOR SPACER 30121500 1 6 UPPER PAPER END SHAFT 30120100 1 7 SHORT PAPER...

Page 39: ...er overview Ref PLEASE CONSULT Position Description Reference Units 1 FORMER COVER KNOB 35000200 2 2 FORMER COVER PLEASE CONSULT 1 3 COVER SIDE PLEASE CONSULT 2 4 FORMER PLEASE CONSULT 1 Figure 22 For...

Page 40: ...CTRICALLY CONTROLLED VALVE CONNECTOR CABLE UNIT 30890000 1 7 CETACT SOCKET 3 POLE EARTH 16A EL0220CB3PT16A 2 8 MINI CONTACTOR EL0220MCGMC6 1 9 40 W TRANSFORMER EL1420TP040 1 10 M20 METAL GLAND NUT EL0...

Page 41: ...41 Figure 24 Electrical installation overview 2 Figure 25 Electrical installation overview 3...

Page 42: ...ONNECTOR EL0220C08PV 1 6 COMPLETE GREEN 12 POLE M F CONNECTOR EL0220C12PV 2 7 MY 7A 8 PIN RELAY BASE EL0220PYF08AN 2 8 MY2IN 24AC RELAY EL0920RMY2IAN24 2 9 POWER SUPPLY CONNECTION BASE EL0220S3B 1 10...

Page 43: ...ALVE 1 8 NE0315EV5218 2 6 DISTRIBUTOR 40 40 20 1 4 NE0315R40402014 1 7 DISTRIBUTOR 50 50 25 3 8 NE0315R50502538 1 8 SELECTOR VALVE 1 8 NE0315S18 1 9 FLOW CONTROL 6 1 8 NE0815RC0618 1 10 24VCA 5VA PLUG...

Page 44: ...44 10 11 1 Quick exhaust overview Ref 33560000 Number Description Reference Units 1 INTERIOR MEMBRANE NE0215MER12 1 Figure 28 Quick exhaust overview...

Page 45: ...45 10 12 Stacker overview optional Ref 34000000 Number Description Reference Units 1 STACKER PADDLE UNIT 33550000 1 2 CONVEYOR BELT UNIT 00360000 1 Figure 29 Stacker overview...

Page 46: ...e Units 1 RIGHT STACKER CYLINDER SUPPORT 34020100 1 2 ROTATING STACKER CYLINDER NE1315BW2090S 2 3 LEFT STACKER CYLINDER SUPPORT 34020200 1 4 STACKER PADDLE LEFT ARM 34020600 2 5 STACKER PADDLE RIGHT A...

Page 47: ...T BELT SUPPORT 33350400 1 5 CONVEYOR BELT SUPPORT PIN 33350500 1 6 RIGHT BELT SUPPORT 33350300 1 7 MOTOR PLEASE CONSULT 1 8 CONVEYOR BELT TENSIONING ROLLER 00590000 1 9 CONVEYOR BELT BEARING HOUSING P...

Page 48: ...NE0315EV5214 1 8 ELECTRICALLY CONTROLLED VALVE 1 8 NE0315EV5218 2 9 SLIDE VALVE 1 8 F F NE0815VC18HH 1 10 BELLOWS UNIT 33690000 1 11 BELLOWS CYLINDER 25 70 NE1315025 070 1 12 MANIFOLD NE0315DJ5214 1 1...

Page 49: ...49 Diagram 1 Pneumatic diagram...

Page 50: ...50 11 WIRING DIAGRAMS 11 1 Hamburger forming machine Continuous filler connection Diagram 2 Connection between hamburger forming machine and continuous filler...

Page 51: ...R 85 6 PAPER CUTTER AND EJECTOR CYLINDERS RETRACTED 86 7 FORMER CYLINDER RETRACTED 87 8 9 STACKER BELT Positions 1 to 9 refer to the inputs for the magnetic detectors OUTPUTS Position Description Main...

Page 52: ...000 VER 04 AMB PAPER Final de proyecto Lugar de instalaci n N mero de p ginas E mail 24 V Fax Empresa 230 VAC 380VAC Tel fono 2018 Obra Fax Tensi n de mando F26_Gaser Modificado Descripci n de proyect...

Page 53: ...L2 L3 4 3 MARCHA 0 1 2 1 CONECTOR CETAC IZQUIERDA CONECTOR CETAC DERECHO POTENCIA MAQUINA MAQUINA 1X0 1 2 10 7 2 6 A1 24VAC 24VDC L1 L3 3 L2 OUT 24V IN 380V OUT 0V IN 0V PE 01T01 100VA 24V 1 2 3 4 5...

Page 54: ...ecto n CONTACTOR FINAL DE PAPEL Y REARME MARCHA PAROS A1 A2 K1 12 11 2 6 14 13 3 0 54 53 4 2 11 12 EMERGENCIA 11 12 R2 2 2 CN1 2 A1 A2 R2 12 11 2 1 CONTACTOS FINAL PAPEL x1 x2 03H02 11 12 03S03 REARME...

Page 55: ...CORTE Y EXPULSOR AVANCE PAPEL RECUPERACION DET DE PRESSI N CONTACTOR 2 1 TEMP CINTA TRANSPORTADORA Y1 11 Y2 CN3 2 12 Y3 13 14 T1 15 18 3 8 15 1 A1 A2 R3 1 9 5 3 1 20 13 14 K1 1 0 10 CN1 9 1 9 5 R3 3 0...

Page 56: ...Y2 X5 REED DETECT PRESION EMBUTIDORA Y3 X6 REED CORTE Y EXPULSOR ARRIBA X7 REED FORMADOR EN REPOSO COM COMUN IN MARRON AZUL 0155 80 81 82 83 84 85 86 87 Y0 AUXILIAR EMBUTIDORA COM YO Y3 COMUN OUT Y1...

Page 57: ...5 Dep Electrico Proyecto n CONECTOR HEMBRA CN1 14cm 0 1 2 3 6 5 81 166 9 8 1 2 3 4 5 6 7 8 9 10 11 12 N PIN HILO CONECTOR HEMBRA CN2 19cm 166 82 83 84 85 86 87 1 2 3 4 5 6 7 8 N PIN HILO CONECTOR HEMB...

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