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Important Safety Information

Page 4

MDE-4652F Atlas® 9800 Electronics Field Installation Instructions · September 2019

No Open Fire

Open flames from matches, lighters, welding torches or 

other sources can ignite fuels and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power 

tools, burning cigarettes, cigars or pipes can also ignite fuels and 
their vapors. Static electricity, including an electrostatic charge on 
your body, can cause a spark sufficient to ignite fuel vapors. 
Every time you get out of a vehicle, touch the metal of your 
vehicle, to discharge any electrostatic charge before you 
approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of 
rendering first aid be present during servicing. Familiarize 
yourself with Cardiopulmonary Resuscitation (CPR) methods, if 
you work with or around high voltages. This information is 
available from the American Red Cross. Always advise the 
station personnel about where you will be working, and caution 
them not to activate power while you are working on the 
equipment. Use the OSHA Lockout/Tagout procedures. If you 
are not familiar with this requirement, refer to this information in 
the service manual and OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in working 
with electrical devices. Poorly wired devices may cause a fire, 
explosion or electrical shock. Ensure that grounding connections 
are properly made. Take care that sealing devices and 
compounds are in place. Ensure that you do not pinch wires 
when replacing covers. Follow OSHA Lockout/Tagout 
requirements. Station employees and service contractors need to 
understand and comply with this program completely to ensure 
safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may 
present a health hazard if not handled correctly. Ensure that you 
clean hands after handling equipment. Do not place any 
equipment in the mouth.

 

 

In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency 
personnel:

• Location of accident (for example, address, front/back of 

building, and so on)

• Nature of accident (for example, possible heart attack, run 

over by car, burns, and so on)

• Age of victim (for example, baby, teenager, middle-age, 

elderly)

• Whether or not victim has received first aid (for example, 

stopped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for example, if 

swallowed or inhaled something, and so on).

IMPORTANT

: Oxygen may be needed at scene if gasoline has 

been ingested or inhaled. Seek medical advice immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of machines 
and equipment in which the unexpected energization or start-up 
of the machine(s) or equipment or release of stored energy could 
cause injury to employees or personnel. Lockout/Tagout applies 
to all mechanical, hydraulic, chemical, or other energy, but does 
not cover electrical hazards. Subpart S of 29 CFR Part 1910 - 
Electrical Hazards, 29 CFR Part 1910.333 contains

specific Lockout/Tagout provision for electrical hazards.

The pump/dispenser contains a chemical known to the State 
of California to cause cancer.

WARNING

!

The pump/dispenser contains a chemical known to the State 
of California to cause birth defects or other reproductive 
harm.

WARNING

!

Gilbarco Veeder-Root encourages the recycling of our 
products. Some products contain electronics, batteries, 
or other materials that may require special 
management practices depending on your location. 
Please refer to your local, state, or country regulations 
for these requirements.

Gasoline/DEF ingested may cause unconsciousness 
and burns to internal organs. Do not induce vomiting. 
Keep airway open. 
Oxygen may be needed at scene. Seek medical 
advice immediately.

DEF generates ammonia gas at higher temperatures. When 
opening enclosed panels, allow the unit to air out to avoid 
breathing vapors.

If respiratory difficulties develop, move victim away from source 
of exposure and into fresh air. If symptoms persist, seek medical 
attention.

WARNING

!

WARNING

!

Gasoline inhaled may cause unconsciousness and 
burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.

WARNING

!

Gasoline/DEF spilled in eyes may cause burns to eye 
tissue.
Irrigate eyes with water for approximately 

15 minutes.
Seek medical advice immediately.

WARNING

!

Gasoline/DEF spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.

WARNING

!

DEF is mildly corrosive. Avoid contact with eyes, skin, and 
clothing. Ensure that eyewash stations and safety showers are 
close to the work location. Seek medical advice/recommended 
treatment if DEF spills into eyes.

WARNING

!

Summary of Contents for Atlas 9800

Page 1: ...oard M06333KXXXX 12 Installing Atlas 9800 Pulse out I F with EM Totalizer Drive Board M06587A001 18 Loading New CPU Software 20 Required Tools A Phillips screwdriver is required for installing the Atl...

Page 2: ...tro mechanical FMS Fuel Management System GOLD Gilbarco Online Documentation J box Junction Box LED Light Emitting Diode NEC National Electric Code NFPA National Fire Protection Association OSHA Occup...

Page 3: ...ure to install inspect maintain or service this equipment in accordance with these codes regulations and standards may lead to legal citations with penalties or affect the safe use and operation of th...

Page 4: ...so on Age of victim for example baby teenager middle age elderly Whether or not victim has received first aid for example stopped bleeding by pressure and so on Whether or not a victim has vomited fo...

Page 5: ...ll Pulse out I F Boards C06425 C06746 M05158A001 M05158A002 M05158A003 M06587A001 Replaces 9800 CPU Boards C06391 C06392 C06393 C06394 C06500 C06501 C06502 C06503 M05346A001 M05346A002 M05346A003 M053...

Page 6: ...800 Power Supply Assembly M15579A001 Features of the Atlas 9800 power supply are as follows Required for M06333 CPU Boards refer Figure 1 on page 5 Compatible with the following 9800 CPU Boards C06391...

Page 7: ...ard refer Figure 1 on page 5 Serial EEPROM Board Software Type Pump Type M06656K001 9800K 9852K 9853K M06656K002 9850 9850A 9850Q 9850K M06656K003 9840K 9840K M06656K004 9800Q 9852A Q 9853A Q 9822A Q...

Page 8: ...up to two dual channel outputs per hose Compatible with 9800 CPU Boards C06391 C06392 C06393 C06394 C06500 C06501 C06502 C06503 M05346A001 M05346A002 M05346A003 M05346A004 and M06333KXXXX Can be used...

Page 9: ...in place of previous 9800 RS 485 I F Board C06389 and M05248A001 Required for Atlas PRIME Figure 5 K Pump RS 485 with Totalizer Accessing Electronic Components Always remove AC power from the pump dis...

Page 10: ...If the existing supply is not a M07588A00X or M15579A001 or if it is not working it must be replaced For the correct replacement part number refer to Atlas 9800 Power Supply Assembly M15579A001 on pag...

Page 11: ...pply on the standoffs Ensure that the P1 connector is closest to the CPU board and P3 connector is away from the CPU If the pump model is 9822 or 9823 the P1 connector is closest to the pump handle as...

Page 12: ...must be replaced Use the M08218K001 Kit to install the new bracket 4 If the pump dispenser has a RS 485 or pulse out I F board remove the screws that secure the I F board and disconnect it from the e...

Page 13: ...The delay time must be set to 0 seconds for suction pumps Delay Time JP3 JP4 0 seconds Jumpered Jumpered 4 seconds Jumpered Open 5 seconds Open Jumpered 6 seconds Open Open JP5 Hose Pressurization For...

Page 14: ...10 Check these switches and change if required Switch settings must be changed with the power to the pump dispenser Off CPU board only reads new switch settings during power up Note A switch in the c...

Page 15: ...Open Closed Open None Closed Open Open None Open Open Open Maximum pulse output rate that can be achieved depends on the model of the pump dispenser and the unit of measure Pulse output rate of 1000...

Page 16: ...bled Closed Disabled Open SW2 5 and SW2 6 Unit of Measure Selection These two switches set the unit of measure US gallons liters or Imperial gallons that the pump dispenser will use to meter fuel Unit...

Page 17: ...3 the second set is the software type for example 9800 1 and the third set is the firmware version for example 01008 Ensure that the displayed software type is correct for the pump dispenser model tha...

Page 18: ...onfigured for Dual Channel Single Hose Pulse out I F or Single Channel Dual Single Hose Pulse out I F the P3 Connector is not connected When configured for Dual Channel Dual Hose Pulse out I F the P3...

Page 19: ...Hose Pulse out I F Pulse Side 1 Side 1B Output Side 1A Output Side 1A Return Side 1A Return Figure 8 Single Channel Dual Single Hose Pulse out I F Pulse Side 1 Pulse Side 2 Side 1 Output Side 2 Outpu...

Page 20: ...iddle of the CPU board 5 Connect the DC cable to the P1 connector on the power supply Connect AC power to the pump dispenser 6 At this point on the Serial EEPROM board assembly the green PWR and yello...

Page 21: ...onds to the 9800K Software 9852K 9853K 9862KX 9872KX 9800 3 Corresponds to the 9800K Software 9862KX 9872KX 9840 1 Corresponds to the 9840Q Software 9840A 9840Q 9840 2 Corresponds to the 9840K Softwar...

Page 22: ...Protection Association Phillips is a registered trademark of Phillips Screw Company TopKAT is a trademark of Gasboy International 2019 Gilbarco Inc 7300 West Friendly Avenue Post Office Box 22087 Gre...

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