background image

Turn  the  motor  hard  over 
to  port.  That  will  retract  the 
Cylinder rod into the Cylinder. 
See Figure 13.  Check that the 
Cylinder  rod  is  still  free  to 
retract  at  least  a  little  more. 
Next  turn  the  motor  hard 
over  to  starboard.  That  will 
extend  the  Cylinder  rod  out 
of  the  Cylinder.  See  Figure 
14.  Check  that  the  Cylinder 
rod  is  still  free  to  extend  at 
least  a  little  more.  It  should 
have  additional  travel  in  both 
directions. If it does not, adjust 

the position of the Rod Eye block 

(item 31

) on the end of the Cylinder shaft. The Cylinder shaft should turn 

with your fingers if the Hex Jam Nut (

item 33

) is loose. (

If the shaft does not turn freely enough, use a thin 1/4 

Inch open end wrench at the shaft’s wrench flats and loosen the hex jam nut.

Do not use any tool on the cylindrical part of the Cylinder shaft.

 If the shaft gets scratched, bent, or dinged 

the seal will fail. 

With the cylinder properly adjusted, secure it by 

tightening the Hex Jam Nut against the Rod Eye after 

putting a little thread lock between them

. It is ready for plumbing the hydraulic hoses. We suggest you put 

the original parts to the motor in a container and, carefully, store them. 

Figure 13

Figure 14

Page 7

Step Six:

Adjust the cylinder travel 

both directions.

Summary of Contents for TR-1 Gold

Page 1: ...001 Newer Honda 9 9 HP 2001 Newer Honda 15 HP 2003 Newer Honda 20 HP 2003 Newer Figure 1 Finished steering actuator CAUTION This kit fits the long and extra long shaft motors only It will not fit the...

Page 2: ...1 Channel Cylinder MTG 7 380 1075 00 2 Plate Channel Doubler 8 310 0260 90 2 Hex Cap M8 X 90 MM 10 130 0084 00 1 U Bolt 2 ID 1 4 20 11 310 0067 25 4 Lw Split 1 4 12 310 0067 01 1 Hair Pin Cotter Lg 1...

Page 3: ...37 310 0040 26 1 Washer Flat Nylon 1 4 ID X 03 38 328 0901 00 2 Bushing 1 4 ID X 5 16 OD X 1 4 L 40 328 0902 00 1 Cylinder Tail Bushing Page 3 Figure 2 Cylinder Kit PN 120 0900 00 38 35 40 34 Tools R...

Page 4: ...bolt is tight or the unit can slide down on the inner shaft Do not remove both bolts at the same time Put a little thread lock on the bolt Install an 8 MM Bolt item 8 through a Lock Washer item 9 thr...

Page 5: ...en the bolt Slide the small end of the Stern Pivot Pin item 5 through the holes at the rear of both flanges Secure the Pivot Pin in place by inserting a Medium Hair Pin Cotter item 13 through the hole...

Page 6: ...he Clevis Pin item 14 into the top hole of the Stern Pivot Pin Line up the cross holes and put the Large Hair Pin Cotter item 12 through the cross holes in both Pins See Figure 11 NOTE If for any reas...

Page 7: ...aft The Cylinder shaft should turn with your fingers if the Hex Jam Nut item 33 is loose If the shaft does not turn freely enough use a thin 1 4 Inch open end wrench at the shaft s wrench flats and lo...

Reviews: