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Turn the steering friction lock in the motor (just above the 
clamps and below the shift lever) all the way to the left. 
(Full free steering rotation. See motor manual if necessary.) 
The motor must steer very freely for the autopilot to work. 
If there is still any drag in the steering loosen the nut that 
is controlled by the friction lever to eliminate it. Tip the 
motor to the down position. Remove the lower clamp bolt 
from the lower motor vibration isolation mount. Be sure 
the upper bolt is tight or the unit can slide down on the 
inner shaft.

 Do not remove both bolts at the same time.

Put a little thread lock on the bolt.

 Install an 8 

MM Bolt (

item 8

) through a Lock Washer (

item 

9

), through the lower front hole in the Cylinder 

Mounting Channel (

item 6

), both Doubler Plates 

(

item 7

), the Lower Long Standoff (

item 3

), and 

into the lower motor vibration isolation mount. 
Lightly snug the bolt.

Figure 5

Figure 6

Figure 7

Page 4

Now  remove  the  upper  clamp  bolt  from 
the motor vibration isolation mount.

Step One:

Tip:  Use the bolt you removed from the lower 
motor vibration mount in the upper hole of the 
mounting channel to keep the channel doubler 
plates aligned. See Figure 7.

Summary of Contents for TR-1 Gold

Page 1: ...001 Newer Honda 9 9 HP 2001 Newer Honda 15 HP 2003 Newer Honda 20 HP 2003 Newer Figure 1 Finished steering actuator CAUTION This kit fits the long and extra long shaft motors only It will not fit the...

Page 2: ...1 Channel Cylinder MTG 7 380 1075 00 2 Plate Channel Doubler 8 310 0260 90 2 Hex Cap M8 X 90 MM 10 130 0084 00 1 U Bolt 2 ID 1 4 20 11 310 0067 25 4 Lw Split 1 4 12 310 0067 01 1 Hair Pin Cotter Lg 1...

Page 3: ...37 310 0040 26 1 Washer Flat Nylon 1 4 ID X 03 38 328 0901 00 2 Bushing 1 4 ID X 5 16 OD X 1 4 L 40 328 0902 00 1 Cylinder Tail Bushing Page 3 Figure 2 Cylinder Kit PN 120 0900 00 38 35 40 34 Tools R...

Page 4: ...bolt is tight or the unit can slide down on the inner shaft Do not remove both bolts at the same time Put a little thread lock on the bolt Install an 8 MM Bolt item 8 through a Lock Washer item 9 thr...

Page 5: ...en the bolt Slide the small end of the Stern Pivot Pin item 5 through the holes at the rear of both flanges Secure the Pivot Pin in place by inserting a Medium Hair Pin Cotter item 13 through the hole...

Page 6: ...he Clevis Pin item 14 into the top hole of the Stern Pivot Pin Line up the cross holes and put the Large Hair Pin Cotter item 12 through the cross holes in both Pins See Figure 11 NOTE If for any reas...

Page 7: ...aft The Cylinder shaft should turn with your fingers if the Hex Jam Nut item 33 is loose If the shaft does not turn freely enough use a thin 1 4 Inch open end wrench at the shaft s wrench flats and lo...

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