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GARDNER DENVER 

Model XMX Demand Expander 

 

Page 3 

 

©Copyright 2005-2013 

 

Gardner Denver Corporation 

Version 4.10

 

 

 

Introduction:   

 

The Gardner Denver XMX Controller is designed to operate in compressed air systems less than 

150  PSIG.    When  properly  placed  in  the  compressed  air  supply,  the  controller  will  offer  the 

following results. 

 

 

A.  Separates the supply side from the demand side of the compressed air system 

allowing each to operate independently.  

 

 

B.  Creates real storage from existing and added air receivers.  Allows compressed 

air to be stored at a higher pressure reserving energy for event changes in demand. 

 

 

C.  When used with good compressor control, the XMX can avert compressor motor 

starts thus conserving energy.  Allows the air compressors to operate at their most 

efficient pressure converting as much horsepower into compressed air as possible. 

 

 

D.    Operates  the  demand  side  of  the  system  at  the  lowest  tolerable  level  with  the 

security of stored energy on the supply side in the air receivers.  Eliminates artificial 

demand by lowering the flow through all leaks and unregulated points of use. 

 

 

E.  Maintains a constant system pressure thus improving the quality and consistency 

of plant products and services. 

 

It  is  important  to  install  the  Gardner  Denver  XMX  Controller  properly  in  order  to  maximize  the 

benefits and effects of expansion. 

 

Installation:   

 

The  controller  is  completely  packaged,  only  requiring  in-line installation and a 115 VAC power 

source.    However,  it  is  important  that  the  controller  is  placed  in  proper  relationship  with  other 

system components.   

 

 

A.  The controller must be placed in a common pipeline feeding the entire facility or 

desired  area  of  the  facility.    No  other  path  can  be  allowed  from  supply to demand 

side piping. 

 

 

B.    The  controller  must  be  placed  downstream  of  all  clean-up  equipment  (dryers, 

aftercoolers, etc.)  and all air receivers and storage tanks.     

 

For operational and maintenance purposes, it is desired that the controller is placed at ground 

level, therefore, if possible, overhead piping should be routed to the floor level and back up to the 

ceiling after passing through the controller. 

Summary of Contents for XMX Series

Page 1: ...XMX Series Version 4 10 Demand Expander INSTALLATION INSTRUCTION MAINTENANCE MANUAL Gardner Denver Inc 1800 Gardner Expressway Quincy IL 62305 217 222 5400...

Page 2: ...lators 5 Electronic Controller 6 P3 Storage Pressure 6 P4 System Pressure 6 Valve Control 6 Navigating through the LC Display 7 ESC 7 CURSER 7 OK 7 Setting the Pressure Set Point 7 PID Tuning 8 Propor...

Page 3: ...n the supply side in the air receivers Eliminates artificial demand by lowering the flow through all leaks and unregulated points of use E Maintains a constant system pressure thus improving the quali...

Page 4: ...ves Once pressure has been applied and prior to applying power slowly open valve V1 The control valve is normally opened Slowly open valve V2 allowing air to flow from supply to demand side without co...

Page 5: ...eters need to be entered into the controller The following steps are necessary to achieve the above Setting the Regulators There is an air pressure regulator mounted and pre piped on the assembly It i...

Page 6: ...e Terminals A1 and A1 Used only when connected by Ethernet to the ESP 20 20 Series 1000 controller and provides the storage pressure upstream of the Demand Expander to the master controller This is no...

Page 7: ...menu to select USER DISPL The main screen indicating the P4 pressure and valve position will be displayed CURSER The diamond shaped curser control button in the middle will be used to advance numerica...

Page 8: ...llating or not maintaining set point this value can be adjusted up or down by using the curser key Generally this will be moved lower if the valve control is erratic Proportional Set Point Screen Inte...

Page 9: ...controller has an optional software routine that will provide forward pressure control with overriding back pressure protection The Demand Expander must be order with a normally closed valve Both P3 a...

Page 10: ...e allowable on the high pressure side of the Demand Expander Press the OK button to advance to the next screen Downstream Set Point Screen The same method is used on the next screen to set the control...

Page 11: ...made on the terminal strip in the Series 1000 controller as follows Connect the P3 Pressure Transmitter to terminals A1 and A1 in the Series 1000 controller Connect the P4 Pressure Transmitter to term...

Page 12: ...t capability to properly setup a demand expander A real time trend appears on the Trending Page to assist with this tuning indicating the supply pressure which will be responding to the compressor con...

Page 13: ...n be useful in processes with long time constants such as temperature control Too much derivative can make loops unstable Use with caution Expander Alarm Below Setpoint P4 is an offset subtracted from...

Page 14: ...t point control Periodically the regulator settings should be checked for their accuracy Refer to section 3 0 A for proper setpoints and adjustments Should the valve require removal for replacement or...

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Page 33: ...d proposed manner Gardner Denver does not warrant design details nor specific components requested by the customer and incorporated on the final design Any OEM equipment that does not perform to publi...

Page 34: ...Gardner Denver Compressor Division ESP Series 1000 Controller Gardner Denver Inc 1800 Gardner Expressway Quincy IL 62305 217 222 5400...

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