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GARDNER DENVER 

Model XMX Demand Expander 

 

Page 13

 

 

 

©Copyright 2005-2013 

 

Gardner Denver Corporation 

Version 4.10

 

 

 

P: (Proportional Gain – 0.1 to 2550) 

Proportional  only  control  basically  recognizes  the 

magnitude and direction of the error between the Process Variable (PV) and the Setpoint (SP). It 

responds rapidly to setpoint changes or disturbances but always results in a steady state error or 

offset between PV and SP. Too much proportional action will result in oscillations.  

 

I: (Integral - 0.1 to 255)

 - Integral action looks error between PV and SP and integrates it over 

time so that the output continues to change until the error is eliminated. Offset is eliminated and 

the loop responds quicker at the expense of higher overshoots and longer settling time. 

 

D: (Derivative – 0.1 – 2.55) -

 

Derivative action outputs a signal based on the rate of change of 

the error between PV and SP. It can be useful in processes with long time constants such as 

temperature control. Too much derivative can make loops unstable. Use with caution. 

 

Expander Alarm Below Setpoint (P4)

  is  an  offset  subtracted  from  the  Demand  Expander 

setpoint (if provided) and will activate an alarm should the pressure on the demand side of the 

expander fall below the Demand Expander setpoint by the value entered in this field. 

 

Suggested PID Setpoints: P =200.0 - I = 0.1 - D = 0.00 

 

Operation:   

 

Once set-up and placed into service, the XMX will provide a constant demand side air pressure 

to  the  facility  regardless  of  flow  requirements.    It  is  not  unusual  to  accumulate  an  excessive 

amount  of  water  at  the  discharge  header  and  the  use  of  an  automatic  trap  is  again  highly 

recommended.  Should the controller fail for any reason, or should power fail to the controller, the 

valve  will  fail  opened,  providing  the  necessary  volume  of  air  to  the  system  under  uncontrolled 

conditions.   

 

If any set-point changes are desired or the system is not as stable as desired, refer to section 

PID Tuning to re-tune the controller. 

Summary of Contents for XMX Series

Page 1: ...XMX Series Version 4 10 Demand Expander INSTALLATION INSTRUCTION MAINTENANCE MANUAL Gardner Denver Inc 1800 Gardner Expressway Quincy IL 62305 217 222 5400...

Page 2: ...lators 5 Electronic Controller 6 P3 Storage Pressure 6 P4 System Pressure 6 Valve Control 6 Navigating through the LC Display 7 ESC 7 CURSER 7 OK 7 Setting the Pressure Set Point 7 PID Tuning 8 Propor...

Page 3: ...n the supply side in the air receivers Eliminates artificial demand by lowering the flow through all leaks and unregulated points of use E Maintains a constant system pressure thus improving the quali...

Page 4: ...ves Once pressure has been applied and prior to applying power slowly open valve V1 The control valve is normally opened Slowly open valve V2 allowing air to flow from supply to demand side without co...

Page 5: ...eters need to be entered into the controller The following steps are necessary to achieve the above Setting the Regulators There is an air pressure regulator mounted and pre piped on the assembly It i...

Page 6: ...e Terminals A1 and A1 Used only when connected by Ethernet to the ESP 20 20 Series 1000 controller and provides the storage pressure upstream of the Demand Expander to the master controller This is no...

Page 7: ...menu to select USER DISPL The main screen indicating the P4 pressure and valve position will be displayed CURSER The diamond shaped curser control button in the middle will be used to advance numerica...

Page 8: ...llating or not maintaining set point this value can be adjusted up or down by using the curser key Generally this will be moved lower if the valve control is erratic Proportional Set Point Screen Inte...

Page 9: ...controller has an optional software routine that will provide forward pressure control with overriding back pressure protection The Demand Expander must be order with a normally closed valve Both P3 a...

Page 10: ...e allowable on the high pressure side of the Demand Expander Press the OK button to advance to the next screen Downstream Set Point Screen The same method is used on the next screen to set the control...

Page 11: ...made on the terminal strip in the Series 1000 controller as follows Connect the P3 Pressure Transmitter to terminals A1 and A1 in the Series 1000 controller Connect the P4 Pressure Transmitter to term...

Page 12: ...t capability to properly setup a demand expander A real time trend appears on the Trending Page to assist with this tuning indicating the supply pressure which will be responding to the compressor con...

Page 13: ...n be useful in processes with long time constants such as temperature control Too much derivative can make loops unstable Use with caution Expander Alarm Below Setpoint P4 is an offset subtracted from...

Page 14: ...t point control Periodically the regulator settings should be checked for their accuracy Refer to section 3 0 A for proper setpoints and adjustments Should the valve require removal for replacement or...

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Page 33: ...d proposed manner Gardner Denver does not warrant design details nor specific components requested by the customer and incorporated on the final design Any OEM equipment that does not perform to publi...

Page 34: ...Gardner Denver Compressor Division ESP Series 1000 Controller Gardner Denver Inc 1800 Gardner Expressway Quincy IL 62305 217 222 5400...

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