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5.3  Alarm L3 - Failure to depressurize, left tower, regeneration cycle

1. Faulty left tower pressure switch (PS1)

•  See Section 5.1.3.

2. Left depressurization muffler (M1)

•  Examine inner core and clean or replace as necessary.

clogged

3. Left depressurization valve (V5)

•  Check valve operation. Repair or replace as necessary.

failed to open

4. Left purge exhaust piping obstructed

•  Ensure piping is free of obstructions.

5. Left purge valve (V3) failed to open

•  Loss of pilot air - see Section 5.1.4.
•  Left purge pilot valve (V13) failure - check valve operation. Repair or
    replace as necessary.
•  Left purge valve (V3) - examine valve and actuator for damage.
    Repair or replace as necessary.

6. Repressurization valve (V15)

•  Loss of pilot air - see Section 5.1.4.

failed to close

•  Pilot valve (V16) failure - check valve operation. Repair or replace as
    necessary.
•  Repressurization valve (V15) - examine valve and actuator for dam-
    age. Repair or replace as necessary.

5.4  Alarm L4 - Low or no blower pressure, left tower, regeneration cycle

1. Blower intake filter (F1) clogged

•  Examine intake filter element and clean or replace.

2. Improper setting on blower pressure

•  Check pressure switch operation. Readjust switch setting or replace

switch (PS3)

    switch if defective.

3. Loss of pressure to blower pressure

•  Check lines for leaks, cracks, loose fittings, etc. Repair as necessary.

switch (PS3)

4. Other alarms preventing motor starter

•  Check for Alarms L3 (see Section 5.3) and L5 (see Section 5.5) and

from being energized

    correct as necessary.

5. No power to motor

•  Check wiring and control components in motor circuit. Repair as

necessary.

6. Low Pilot Air Pressure (PPS)

• Check switch operation, check system pressure.

5.5  Alarm L5 - High heater element temperature, left tower, regeneration cycle

1. False alarm

•  Heater hi-limit thermocouple - check thermocouple circuit for
    continuity.Repair or replace as necessary.
•  Heater hi-limit controller (TC2) or (TC4) malfunction - check controller
    operation.Repair or replace as necessary.

2. Improper (high) setting on heater

•  Adjust to factory setting.

outlet temperature controller (TC1)

3. Restricted or blocked purge air flow

•  Dirty intake filter (F1) on blower - examine filter element and clean or
    replace.
•  Left purge valve (V3) failed to open - see Section 5.3.5.
•  Left purge exhaust piping obstructed - ensure piping is free of
    obstructions.
•  Left purge check valve (V9) failed to open - examine valve internals.
    Repair or replace as necessary.

4. High temperature at blower discharge

•  Right purge valve (V10) is leaking - see Section 5.15.6
•  Resricted or blocked purge air flow - see Section 5.5.3

5.6  Alarm L6 - Incomplete heating, left tower, regeneration cycle

1. Desiccant bed overloaded on

•  See Section 5.2.1.

previous drying cycle

2. Heater outlet temperature too low

•  Incorrect (low) setting on heater temperature controller (TC1) - adjust
    to factory setting.
•  Electrical short in heater element(s) - check resistance of each phase
    in the heater circuit.

3. Incorrect (high) setting on left purge

•  Check switch operation, using temperature gauge (TI1) for compari-

temperature switch (TS1)

    son.  Readjust switch setting or replace switch if defective.

4. No power to heater

•  Check wiring and control components in heater circuit. Repair as
    necessary.
•  Heater outlet thermocouple - check thermocouple circuit for conti-
    nuity. Repair or replace as necessary.
•  Low or no blower pressure - check for Alarm L4 (see Section 5.4).
•  Heater outlet temperature controller (TC1) malfunction - check
    controller operation. Repair or replace controller as necessary.

5. Restricted or blocked purge air flow

•  See Section 5.5.3.

6. Low pilot air pressure (PPS)

•  Check switch operation, check system pressure.

POSSIBLE CAUSES

CORRECTIVE ACTION

Summary of Contents for DEB Series

Page 1: ...vicing B Electrical This equipment requires electricity to operate Install equipment in compliance with national and local electrical codes Equipment supplied as standard is not intended for installat...

Page 2: ...alternated on and off line so that dry desiccant is always in contact with the wet com pressed air resulting in a continuous supply of dry air downstream The switching from one tower to the other is...

Page 3: ...perature and capable of removing all desiccant fines 1 micron and larger should be provided The use of bypass valves and piping allows servicing of the filters and or dryer without interrupting the ai...

Page 4: ...Valve Purge Exhaust Left Purge Valve Left Purge Pilot Valve Left Inlet Valve Left Inlet Pilot Valve Purge Exhaust Muffler Right Depressurization Valve Temperature Gauge Back Front Air Inlet Left Depr...

Page 5: ...s returned to normal operation auto stop disabled the dryer will return to demand cycle operation Auto stop is enabled or disabled through the opera tor interface The dryer can be returned to normal o...

Page 6: ...the right tower and exits through the right purge valve V4 The blower intake air is filtered F1 to keep dust and dirt from entering the dryer The blower B1 and heater H1 are de energized when the temp...

Page 7: ...The pressure in the right tower begins to rise and check valve V10 is seated Next the repressurization valve V15 is closed and the depressurization valve V6 is opened depressurizing the tower Finally...

Page 8: ...all times 4 The F4 key performs three different functions as described in Menu s 3 4 and 5 The F4 key is only active when one of these menus is displayed 5 Use the UP ARROW and DOWN ARROW triangular...

Page 9: ...4 to identify the active alarm s Then refer to the Troubleshooting Guide Section 5 0 for help in correcting the alarm condition After correcting an alarm condition use the F1 key on the operator inte...

Page 10: ...ized Q1 0 9SOL Repressurization pilot valve When the solenoid is energized pilot air opens the repressurization valve when de energized pilot air closes the repressurization valve Q1 1 M Blower motor...

Page 11: ...3 PLC Inputs Left Tower Drying and Outputs Step Number I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7...

Page 12: ...r I O No Device L00 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 I0 0 LPS I0 1 RPS I0 2 BPS I0 3 HHC I0 4 LTS I0 5 RTS I0 6 DPM I0 7 Jumper 1 I1 0 Jumper 2 I1 1 I1 5 Not Used Q0 0 1 SOL...

Page 13: ...valve to on line tower L01 R01 0 5 0 5 Close inlet valve to off line tower L02 R02 4 0 4 0 Depressurize off line tower L03 R03 0 5 0 5 Examine off line tower pressure switch L04 R04 0 5 0 5 Open purg...

Page 14: ...exhaust piping indicating valve is not completely closed Check for loss of pilot air see Section 5 1 4 Check for left purge pilot valve V13 failure check valve operation Repair or replace as necessar...

Page 15: ...eration cycle 1 False alarm Heater hi limit thermocouple check thermocouple circuit for continuity Repair or replace as necessary Heater hi limit controller TC2 or TC4 malfunction check controller ope...

Page 16: ...upply Check compressor supplying dryer 2 Excessive air demand Check equipment downstream of dryer 3 Faulty right tower pressure Check pressure switch operation using right tower pressure gauge switch...

Page 17: ...clean or replace 2 Improper setting on blower pressure Check pressure switch operation Readjust switch setting or replace switch PS3 switch if defective 3 Loss of pressure to blower pressure Check lin...

Page 18: ...ee Section 5 9 3 2 Right purge valve V4 failed to close See Section 5 9 5 3 Right depressurization valve V6 See Section 5 9 6 failed to close 4 Repressurization valve V15 failed Loss of pilot air see...

Page 19: ...motor instruction tag 6 3 Blower Pressure Switch The blower pressure switch located in the main electrical enclosure is adjustable Verify that the switch is open when the blower is off and closed whe...

Page 20: ...ages liability of the manufacturer is the original purchase price of the product or part THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORAL OR STATU TORY AND...

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