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4. 

"FAN TYPE"

 is displayed next on the top line.  Select 

"AIR COOLED"

 for units with package-mounted air

coolers only.  This will delay fan startup until the oil has warmed up in the package.  Select 

"WATER COOLED"

for water cooled units or any unit with a remote cooler.  This will run the fan whenever the compressor motor
runs.

5.  In the top line, 

"SYSTEM VOLUME"

 is displayed.  The bottom line may be selected as 

"SMALL"

,

 "MEDIUM"

, or

"LARGE"

.  This tunes the response of the modulation control loops to optimize loop stability.  It is factory set to

MEDIUM.  Set as follows:

SMALL

 if estimated volume is less than .25 gallon per CFM.

MEDIUM

 if estimated volume is between .25 and 1.0 gallon per CFM.

LARGE

 if estimated volume is greater than 1.0 gallon per CFM.

NOTICE

The setting of this parameter is not critical.  When set to the most appropriate value, the
controller will maintain the discharge pressure with minimized modulation changes.

6.  In the top line, 

"AUTO RESTART"

 is displayed. The bottom line will indicate either 

"OFF"

 or 

"ON"

.  The factory

setting is 

"OFF"

, and the controller will display a power failure shutdown after power has been restored.

Set this feature to ON when it is necessary to have the compressor automatically restart after a power
interruption.  There will be a brief delay, then the control resumes the mode it was in prior to the interruption.
This feature shall only be enabled when the owner determines that it is safe to do so.  It is recommended that
compressor access be limited to only trained service personnel when this feature is used.

7.  This step is only encountered if the AUTO RESTART function was set to ON in the previous step.  In the top line

,

"RESTART TIME"

 is displayed.  The bottom line will indicate a time between 5 and 60 seconds.  It is factory set

at 10 seconds.  This is the amount of delay introduced before restarting after power has been restored.  Set it as
desired to allow time for power to stabilize before starting compressors.

8.  The display now reads 

"JOG MOTOR?"

 and indicates the amount of time to energize the starter.  Adjust with

the [+] or [-] key to the smallest value needed to bump the motor and check rotation.  0.1 to 0.2 seconds is
normally adequate for factory-furnished full-voltage starters; wye-delta or remote starters may require a little
more time.  Set back to zero to proceed to the next step.

9.  In the top line, 

"AUX SD MESSAGE"

 is displayed.  The bottom line will display the message which will appear if

power is removed from terminal 7.  Select the most appropriate message for user-furnished shutdown devices,
and press [ENTER] to proceed.

10.  This completes the unit setup adjustments.  The controller will return to the main adjustments menu.

OTHER CONTROL FEATURES

Modulating - Load / Unload - 

The controller offers two control modes, to suit the needs of different applications with

different storage capacity.

When set for 

"MODULATING"

, the controller will start and load whenever the pressure drops below the reset

pressure.  Continuous modulation by the turn-valve (if so equipped) and the inlet valve will maintain the discharge
pressure near the set pressure for any CFM demand from full capacity to very light demand.  The inlet and
TurnValves are coordinated to always use the most efficient and appropriate control.  At very light or zero demand,
the compressor will completely unload, blowdown, and stop as appropriate for the selected operating mode.  This is
the normal control mode for the compressor, and is preferred for almost all applications.

When set for 

"LOAD-UNLOAD"

, the controller will start and load whenever the pressure drops below the reset

pressure.  When the pressure rises to the set pressure, it completely unloads.  If the blowdown timer has not timed
out, the compressor will reload when the system pressure drops below the midpoint between set and reset pressure.
If the blowdown timer has timed out, the reservoir will blow down, and reload will not occur until the pressure drops
below the reset pressure.  Use a large receiver volume or wide difference between set and reset pressure to prevent
rapid cycling.

Summary of Contents for AUTO SENTRY-ES+

Page 1: ...GARDNER DENVER 13 9 653 Version 02 April 23 2002 AUTO SENTRY ES CONTROLS OPERATING AND SERVICE MANUAL...

Page 2: ...OF CONTENTS Index ii List Of Illustrations iii Section 1 Auto Sentry Es Controller 1 Section 2 Remote Mounted Main Motor Starters 29 Section 3 Remote Cooling Module Starters 31 Section 4 Service And...

Page 3: ...ctive Shutdowns 4 Amp Sensor Failure 4 Connection Failure 5 Emergency Stop 4 External Device 4 High Pressure 4 High Temperature 4 Low Sump Pressure 4 Motor Protective Devices 4 Other Shutdowns 5 Power...

Page 4: ...13 9 653 Page iii LIST OF ILLUSTRATIONS Figure 1 1 Auto Sentry Es Display 1 Figure 1 2 Flow Chart 5 Figure 1 3 Wiring Diagram 15 Figure 1 4 Wiring Diagram 17 Figure 1 5 Wiring Diagram 19...

Page 5: ...by pressing an operating mode key Once operating the mode may be changed at any time by pressing a key and the selected mode will be displayed in the lower right corner of the message window Press th...

Page 6: ...le During periods of moderate to high demands this mode is identical to the constant run mode described above During low demand periods the controller will open the blowdown valve and fully close the...

Page 7: ...for normal maintenance items If service is recommended the yellow advisory light will be on and a message will alternate with the normal lower line display Yellow lights on the diagram also indicate t...

Page 8: ...ate the location of the defective probe CAUTION Machine damage will occur if compressor is repeatedly restarted after high temperature stops operation Find and correct the malfunction before resuming...

Page 9: ...e and decrease displayed numeric values or step through menu selections During numeric adjustments the left and right arrow keys move the cursor flashing digit to the position desired Use the and keys...

Page 10: ...his also controls the operation of package mounted wye delta starters if so equipped Set this adjustment for the amount of time needed for the motor to reach its highest speed while starting This is t...

Page 11: ...1 4 This completes the maintenance adjustments The controller will return to the main adjustments menu Sequence Adjustments See SEQUENCING COMPRESSORS WITH THE AUTO SENTRY ES for more details on sett...

Page 12: ...roller to calibrate the transducer output to zero PSIG Obviously pressure measurement errors will be encountered if zeroing is done with pressure at the transducer If large errors are detected the con...

Page 13: ...ize before starting compressors 8 The display now reads JOG MOTOR and indicates the amount of time to energize the starter Adjust with the or key to the smallest value needed to bump the motor and che...

Page 14: ...EQUENCING COMPRESSORS WITH THE AUTO SENTRY ES General The sequencing mode is used to operate multiple compressors in a common plant air system The individual units operate similarly to operation in th...

Page 15: ...r 200EAP752 have been specially selected to meet the needs of an industrial application One less cable than the number of compressors to be sequenced is required For example to sequence four compresso...

Page 16: ...s average This number will be the same for all units in the system To obtain the local package discharge pressure select the DIS PRESS alternate display on the lower line Pressure setpoints are contin...

Page 17: ...mpressor installation will show minor pressure variations between one compressor s discharge point and another compressor s discharge These points will also vary from the actual system storage normall...

Page 18: ...n continue to run unloaded for whatever period has been programmed for AUTO TIME or will complete the remaining auto time if already blown down The controller displays REMOTE UNLOAD during this period...

Page 19: ...13 9 653 Page 15 Figure 1 3 WIRING DIAGRAM 216EAP546 B Ref Drawing Page 1 of 2...

Page 20: ...13 9 653 Page 16 216EAP546 B Ref Drawing Page 2 of 2...

Page 21: ...13 9 653 Page 17 Figure 1 4 WIRING DIAGRAM 304EBH546 C Ref Drawing Page 1 of 2...

Page 22: ...13 9 653 Page 18 304EBH546 C Ref Drawing Page 2 of 2...

Page 23: ...13 9 653 Page 19 Figure 1 5 WIRING DIAGRAM 301EAQ546 B Ref Drawing Page 1 of 2...

Page 24: ...13 9 653 Page 20 301EAQ546 B Ref Drawing Page 2 of 2...

Page 25: ...recommended filter change The compressor schematic area keys may be used to select alternate displays CLOCK KEY First press shows the total run hourmeter CLOCK KEY Second press shows the loaded hourme...

Page 26: ...k compressor performance CHNG OIL FILTER The unit has been operated for the programmed number of hours since the last filter replacement Change the filter to ensure an adequate flow of lubricant CHANG...

Page 27: ...e right or left not center position of the operator Check for loose connections which would remove 120 volts from connector 8 8 of the controller EXTERNAL DEVICE 120 volts has been removed from termin...

Page 28: ...re limit has been detected This shutdown will occur if a loss of pneumatic controls occurs Check the inlet valve all control piping solenoid valves and all other control devices to find the cause for...

Page 29: ...turn off the compressor but is still receiving a return signal from the starter s auxiliary contact Check that the starter operates freely and that the contact block is properly installed on the star...

Page 30: ...ay indicate a loose connection of the black wire to the transducer or a defective transducer Check connections or replace transducer if necessary WATER PRESS 120 volts has been removed from terminal 7...

Page 31: ...ressor will start automatically after the pressure has dropped If this message remains with NO pressure in the reservoir follow the transducer zeroing procedure found in the controls adjustment sectio...

Page 32: ...wdown The controller will maintain a minimum pressure in the oil reservoir while in CONSTANT or in other modes while the blowdown valve is closed This occurs only after initially loading the compresso...

Page 33: ...g Label and pull four control wires through this conduit Since two separate supplies are involved run one pair of red wires and one pair of yellow wires for identification Controls connections Disconn...

Page 34: ...n motor Enter the adjustments menu to jog the compressor and check rotation If it is incorrect disconnect and lockout all power reverse two of the three power phases at the starter Restore power when...

Page 35: ...n accordance with the National Electrical Code and the manufacturers instructions Wiring from the load terminals of the starter to the motor should include flexible conduit to the motor junction box t...

Page 36: ...sor and cooling module should both start Run for approximately one minute Stop the compressor by pressing STOP RESET The compressor and cooling module should both stop If the controller shuts down bef...

Page 37: ...are for field revisions of AUTO SENTRY ES operating software This requires a PC with approximately 4MB free disk space a CD ROM disk drive and an available RS232 port An RS232 cable is also needed con...

Page 38: ...rvice Department Telephone 800 682 9868 FAX 217 224 7814 Sales and Service in all major cities For parts information contact Gardner Denver Master Distribution Center Memphis TN Telephone 800 245 4946...

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