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I

6

 

INSTALLATION REQUIREMENTS 

LOCATION 

The

 

unit should sit on a solid level surface. 

A concrete pad is recommended. Allow 

adequate clearance on the intake and 

discharge sides for airflow. Location 

should be free  of grass and other debris 

that could plug condenser fins. 

Ensure 24” clearance between condenser 

intake side and any buildings, walls, etc. 

No walls, obstructions or low overhangs 

in front of  or above  the unit: Louvered 

access side must be open to free air.

 

ELECTRICAL 

 

1. Supply unit with the proper voltage and protect against power spikes.

Use only copper wire. Size wire and according to any/all applicable

local and national codes. Refer to chart to the right for proper torque

values. Refer to spec sticker on control panel for all electrical ratings.

2. A plug that meets the electrical requirements of the system and the

environmental requirements of the space where the system will be

used. Must be installed by a qualified electrician.

3. Unit must be properly grounded.
4. Use only hubs or fittings that meet the environmental requirements

where the system will be used.

5. When turning unit off for an extended length of time, leave power

energized. (This will leave the crankcase heater on and keep the

crankcase warm for the next start up.)

6. On systems with three-phase pumps the rotation of the pump must be 

checked; clockwise from back of motor. If needed, correct phasing at

the plug. Ensure that all receptacles where the system may be

connected are phased the same.

TORQUE CHART 

Gauge 

lbf-in 

1000-500 

550 

500-4

500 

350-6

375 

250-6

375 

4/0-6 

275 

2/0-14 

120 

#2-#3 

50 

#4-#6 

45 

#8 

40 

#10-#14 

35 

WARNING: OBEY ALL APPLICABLE LOCAL AND NATIONAL ELECTRIC CODES WHEN INSTALLING THIS EQUIPMENT 

24” MINIMUM 

CLEARANCE 

DO 

NOT 

BLOCK 

Summary of Contents for FIRE AND ICE

Page 1: ...1 800 555 0973 INFO GDCHILLERS COM GDCHILLERS COM INSTALLATION VIDEOS FIRE AND ICE PORTABLE CHILLER HEATER INSTALLATION GUIDE USER MANUAL...

Page 2: ...I 2 FIRE ICE MANUAL 2020 G D CHILLERS INC ALL RIGHTS RESERVED...

Page 3: ...CONTACT INFORMATION AFTERHOURS SUPPORT 4 INSTALLATION VIDEO LINKS 4 PACKAGE CHILLER DESCRIPTION 5 INSTALLATION REQUIREMENTS 6 PIPING RECOMMENDATIONS 7 START UP INSTRUCTIONS 13 WARRANTY START UP CHECKL...

Page 4: ...ecording will provide contact information for the emergency on call service technician INSTALLATION VIDEO LINKS Visit the following pages for installation video walk throughs and FAQs gdchillers com i...

Page 5: ...k to tank without damage to system or pump Copper and bronze construction REFRIGERANT PIPING Type L ACR copper Liquid line filter drier sight glass moisture indicator solenoid valve and thermal expans...

Page 6: ...A plug that meets the electrical requirements of the system and the environmental requirements of the space where the system will be used Must be installed by a qualified electrician 3 Unit must be p...

Page 7: ...o them for the first time Individual temperature control package should be installed at each vessel to maintain optimal conditions for each process being heated or cooled by the Fire and Ice unit Glyc...

Page 8: ...7 6 6833 0 1 1 5 7851 0 1 1 7 6 5 7851 0 1 1 6833 0 1 1 7 6 6833 5 7851 7 03 21752 5 9 6 216 21 5 9 6 5 37 21 7 33529 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 9: ...7 6 5 7851 6833 6 7 21 6 2 1 2 7 1 6 3257 5 7 5 6833 5 7851 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 10: ...6833 2 2 2 6833 0 1 1 5 7851 0 1 1 0 1 080 7 5 1 7 6 0 1 080 7 7 6 2 1 2 5 2 5 2 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 11: ...6833 7 6 6833 5 7851 7 6 0 6 675 1 5 6 39 3 3 3 3 5 8 5 758 81 21 9 9 758 81 21 9 9 9 9 7 0 6 6833 5 7851 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 12: ...6833 5 7851 7 6 9 9 7 6 7 03 21752 7 6 48 6 211 7 92 7 62 12 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 13: ...lycol in reservoir temporarily close the supply valve and confirm glycol pressure is at 20 PSI or under lowest jacket pressure rating whichever is lowest 4 Turn the door switch back OFF and the compre...

Page 14: ...1 L2 L3 PUMP ROTATION GLYCOL PRESSURE COMPRESSOR A COMPRESSOR B COMPRESSOR C COMPRESSOR D CRANK CASE HEATER ENGERGIZED 4 HOURS COMPRESSOR OIL LEVEL MOTOR AMPS L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 SUPER...

Page 15: ...rate G D Chillers Preventive Maintenance Checklist for a complete list of maintenance tasks Contract a licensed refrigeration technician to evaluate the chiller refrigeration circuit s regularly These...

Page 16: ...eak or system undercharged Check for leaks repair and recharge Plugged filter drier Replace filter drier Insufficient subcooling Check condenser subcooling circuit 4 Suction pressure too high Glycol t...

Page 17: ...oil level or phase reversal Check oil level Restart 3 ph compressor by switching 2 phases replace if it does not restart 9 Compressor starts but start relay does not drop out High running current over...

Page 18: ...See items 3 and 5 Leaking liquid line solenoid valve LLSV Replace LLSV Leaking compressor valves Replace compressor Undercharged system Check for leaks and recharge 13 Internal pressure safety valve...

Page 19: ...5 38 0 2 4 28 0 38 2 38 7 3 7 28 4 38 5 39 0 4 2 28 5 For most applications G D Chillers recommends no less than and no more than 35 propylene mixture The volume percentages in this table apply for pu...

Page 20: ...0 days from warranty service or exchange whichever is longer Any upgrade to the original product will be covered only for the duration of the original warranty period EXCLUSIONS This warranty does not...

Page 21: ...WARRANTY TO THE EXTENT PERMITTED BY APPLICABLE LAW G D CHILLERS INC DOES NOT WARRANT THAT THE OPERATION OF ANY PRODUCTS COVERED UNDER THIS LIMITED WARRANTY WILL MEET YOUR REQUIREMENTS OR THIRD PARTY...

Page 22: ...LATION GUIDE USER MANUAL FIRE ICE PORTABLE CHILLER HEATER 22 G D CHILLERS INC GD MNL_FNI_PM6 R2020A G D Chillers welcomes any and all questions or concerns We can be reached at 800 555 0973 or 541 345...

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