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INSTALLATION GUIDE • USER MANUAL 

FIRE & ICE: PORTABLE CHILLER & HEATER 

 

5

 

G&D CHILLERS, INC.  

 

 

GD-MNL_FNI_PM6-R2020A

 

PACKAGE CHILLER DESCRIPTION

CONDENSER 

Air-cooled copper tube aluminum fin condenser coil. 

Direct drive propeller type fans with DDP motors and 

built-in overload protection. Design test pressure 150 

PSIG low side, 300 high side. 

EVAPORATOR 

Brazed plate counterflow heat exchanger  fed by 

externally-equalized thermostatic expansion valve. 

COMPRESSOR 

Hermetically-sealed 

reciprocating 

Maneurop 

compressor with oil level sight glass, rotalock service 

valves, and crankcase heater. 

CIRCULATION PUMP 

Base mounted end suction centrifugal pump. Impeller 

trimmed for 35% propylene glycol mixture. 

RESERVOIR TANK 

Constructed stainless steel. Insulated with ½” closed 

cell foam insulation 

SUPPLY & RETURN PIPING 

Constructed of type M copper. Supply and return 

stainless steel manifold with  auxiliary ports.  Quick 

connect fittings provided for up to four connections. 

Liquid-filled pressure gauge for setting discharge 

pressure. 

DYNAMIC FLUID BYPASS VALVE 

Allows for balancing of discharge pressure. Over 

pressure design allows circuiting back to tank without 

damage to system or pump.  Copper and bronze 

construction. 

REFRIGERANT PIPING 

Type L ACR copper. Liquid line-filter drier, sight 

glass/moisture indicator, solenoid valve and thermal 

expansion valve with equalizer. Suction line fully 

insulated and designed for proper  oil  return  with 

minimum friction loss. Discharge line formed of ACR 

tubing reformed radius fittings. Crankcase pressure 

regulating (CPR) valve included to protect compressor 

during high temperature startup.  

All piping leak tested and evacuated. Ships with full 

operating  charge of refrigerant. Refer to data plate 

for refrigerant type and charge. 

FRAME & HOUSING 

Fully powder coated steel frame. Durable stainless-

steel housing. Louvered access panel for easy service 

and maintenance.  Includes  industrial-grade  casters 

for easy portability. 

POWER & CONTROLS 

All  power  starting controls and safety/operating 

controls are mounted in a weatherproof steel NEMA 

3R enclosure.  
Features include: 

Digital temperature controller

Compressor contactor and circuit breaker

Pump contactor and circuit breaker

Pressure-based mechanical safeties

Heating element hi-temp limit

Over-temperature shut down

Fan cycling switches

FACTORY TESTING 

All Fire & Ice units are leak checked and run tested at 

the factory, and  verified to be in perfect  working 

order prior to shipment. 

Summary of Contents for FIRE AND ICE

Page 1: ...1 800 555 0973 INFO GDCHILLERS COM GDCHILLERS COM INSTALLATION VIDEOS FIRE AND ICE PORTABLE CHILLER HEATER INSTALLATION GUIDE USER MANUAL...

Page 2: ...I 2 FIRE ICE MANUAL 2020 G D CHILLERS INC ALL RIGHTS RESERVED...

Page 3: ...CONTACT INFORMATION AFTERHOURS SUPPORT 4 INSTALLATION VIDEO LINKS 4 PACKAGE CHILLER DESCRIPTION 5 INSTALLATION REQUIREMENTS 6 PIPING RECOMMENDATIONS 7 START UP INSTRUCTIONS 13 WARRANTY START UP CHECKL...

Page 4: ...ecording will provide contact information for the emergency on call service technician INSTALLATION VIDEO LINKS Visit the following pages for installation video walk throughs and FAQs gdchillers com i...

Page 5: ...k to tank without damage to system or pump Copper and bronze construction REFRIGERANT PIPING Type L ACR copper Liquid line filter drier sight glass moisture indicator solenoid valve and thermal expans...

Page 6: ...A plug that meets the electrical requirements of the system and the environmental requirements of the space where the system will be used Must be installed by a qualified electrician 3 Unit must be p...

Page 7: ...o them for the first time Individual temperature control package should be installed at each vessel to maintain optimal conditions for each process being heated or cooled by the Fire and Ice unit Glyc...

Page 8: ...7 6 6833 0 1 1 5 7851 0 1 1 7 6 5 7851 0 1 1 6833 0 1 1 7 6 6833 5 7851 7 03 21752 5 9 6 216 21 5 9 6 5 37 21 7 33529 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 9: ...7 6 5 7851 6833 6 7 21 6 2 1 2 7 1 6 3257 5 7 5 6833 5 7851 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 10: ...6833 2 2 2 6833 0 1 1 5 7851 0 1 1 0 1 080 7 5 1 7 6 0 1 080 7 7 6 2 1 2 5 2 5 2 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 11: ...6833 7 6 6833 5 7851 7 6 0 6 675 1 5 6 39 3 3 3 3 5 8 5 758 81 21 9 9 758 81 21 9 9 9 9 7 0 6 6833 5 7851 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 12: ...6833 5 7851 7 6 9 9 7 6 7 03 21752 7 6 48 6 211 7 92 7 62 12 5 1 72 67 1 2 6 67 0 3 3 1 200 77 72 2 67 760 BAILEY HILL RD 8 1 25 7 56...

Page 13: ...lycol in reservoir temporarily close the supply valve and confirm glycol pressure is at 20 PSI or under lowest jacket pressure rating whichever is lowest 4 Turn the door switch back OFF and the compre...

Page 14: ...1 L2 L3 PUMP ROTATION GLYCOL PRESSURE COMPRESSOR A COMPRESSOR B COMPRESSOR C COMPRESSOR D CRANK CASE HEATER ENGERGIZED 4 HOURS COMPRESSOR OIL LEVEL MOTOR AMPS L1 L1 L1 L1 L2 L2 L2 L2 L3 L3 L3 L3 SUPER...

Page 15: ...rate G D Chillers Preventive Maintenance Checklist for a complete list of maintenance tasks Contract a licensed refrigeration technician to evaluate the chiller refrigeration circuit s regularly These...

Page 16: ...eak or system undercharged Check for leaks repair and recharge Plugged filter drier Replace filter drier Insufficient subcooling Check condenser subcooling circuit 4 Suction pressure too high Glycol t...

Page 17: ...oil level or phase reversal Check oil level Restart 3 ph compressor by switching 2 phases replace if it does not restart 9 Compressor starts but start relay does not drop out High running current over...

Page 18: ...See items 3 and 5 Leaking liquid line solenoid valve LLSV Replace LLSV Leaking compressor valves Replace compressor Undercharged system Check for leaks and recharge 13 Internal pressure safety valve...

Page 19: ...5 38 0 2 4 28 0 38 2 38 7 3 7 28 4 38 5 39 0 4 2 28 5 For most applications G D Chillers recommends no less than and no more than 35 propylene mixture The volume percentages in this table apply for pu...

Page 20: ...0 days from warranty service or exchange whichever is longer Any upgrade to the original product will be covered only for the duration of the original warranty period EXCLUSIONS This warranty does not...

Page 21: ...WARRANTY TO THE EXTENT PERMITTED BY APPLICABLE LAW G D CHILLERS INC DOES NOT WARRANT THAT THE OPERATION OF ANY PRODUCTS COVERED UNDER THIS LIMITED WARRANTY WILL MEET YOUR REQUIREMENTS OR THIRD PARTY...

Page 22: ...LATION GUIDE USER MANUAL FIRE ICE PORTABLE CHILLER HEATER 22 G D CHILLERS INC GD MNL_FNI_PM6 R2020A G D Chillers welcomes any and all questions or concerns We can be reached at 800 555 0973 or 541 345...

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