If you choose to vary from these instructions your warranty will be impaired
5
5
STEP 5
DOOR BRACES
The door braces can be fitted now. Tuck one end of the 'Z' between
the bottom channel of the inside of the door and the sheet in the
corner. Do the same at the top tucking it behind the door side, the
two "Z" channels should overlap in the centre behind the padbolt.
Rivet the 'Z's at the ends where they overlap, and through each "Z"
into the channel they are tucked under at each end. Two or three
more fixings will be required through the door sheeting into the 'Z'.
Drill from the "Z" side but rivet through from the outside of the door
for a neater appearance.
You may need to cut or bend the flange at the bottom and the top of
the 'Z' if it catches on the door jamb when opening or closing (see
AFTER
DIAGRAM 1
BEFORE
YOU WILL NEED
2 x 'Z' Door braces
Fixings
Q
P
NARROW PAN
30MM
4MM GAP
BETWEEN HINGE
AND DOOR JAMB
YOU WILL NEED
1 x 1980mm x 715mm sheet for front wall
1980mm 'Z' door jambs without
channel attached
STEP 6
HANGING THE DOOR
Rivet the first 'Z' door jamb
L
to the 715mm sheet
B
on the rib with the narrow pan as
indicated below. Lay the premade door face down on the 715mm sheet
B
approx 30mm
up from the bottom and down from the top. Check the door is centralised on the sheet
(top and bottom). Fix the hinges through the side of the 'Z' door jamb
L
raising the door
about 4mm off the 'Z' door jamb. Rivet the second 'Z' door jamb
L
to the other 715mm
sheet
B
on the rib with the narrow pan as indicated below.
B
L
B
L
