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DRAFT 

 

© Galvin Engineering Pty Ltd 

 

Galvin Engineering Thermostatic Mixing Valve or Tempering 
Valve Commissioning/Maintenance Report 
 

The following information is to be provided by the site manager/owner/occupier. 

Valve size and installation recommended by : ___________________________________________________ 

Valves supplied by: ________________________________________________________________________ 

Date of Installation: _________________________  Drawing No. ____________________________________ 

Service Manual on Site:     

Yes  

   

No 

□ 

 

Commissioning Tests for new installation or valve replacement.  Yes 

 

This set of testing procedures and report received and witnessed by (Print Name): ______________________ 
 

Temperature setting at completion of commissioning _______________ C 

Position: ________________________________Signature: ______________________ Date:_______________________ 

Maintenance Tests.  Yes 

 

Date of Previous Service: ______________________________________________ 

Previous Service carried out by: _________________________________________ 

Reason for Maintenance Tests: _______________________________________________________________ 

This Test and report Witnessed by: _______________________________________ 

The valve has been operating/performing satisfactorily for the previous 12 months:  

Yes 

    

No 

 

Comment on monthly Temperature Tests carried out by the owner: _____________________________________ 

___________________________________________________________________________________________ 

Temperature setting at time of completion: _________C 

Current Report received and witnessed by: 

Name: ______________________________________ 

Position: ____________________________________ 

Signature: ____________________________________Date: ______________________________

 

 

 

Summary of Contents for 100.41.11.20

Page 1: ...TER SUPPLY CONDITIONS 3 5 1 INTRODUCTION 3 5 2 SUPPLY PRESSURE REQUIREMENTS 3 6 0 PRE INSTALLATION 4 7 0 INSTALLATION 5 7 1 OPERATION AND TESTING 8 7 2 SENSOR SETTING INSTRUCTIONS 8 8 0 COMMISSIONING...

Page 2: ...es with the requirements of AS 4032 4 Thermostatic Mixing Valves Self draining spout design Unique hygiene flush feature for in situ disinfection Remote activation and mixed water temperature monitori...

Page 3: ...G must be followed 5 2 SUPPLY PRESSURE REQUIREMENTS This mixer is designed to be installed on all types of plumbing systems Hot and cold water supply pressures should be reasonably balanced however th...

Page 4: ...MOUNTING DETAILS WALL PREPARATION 1 Cut out hole in wall as per dimensions shown below The depth of the hole must be between 75 and 95mm from the finished wall face 2 Drill four holes located as per...

Page 5: ...s nstru t ns T h eve pt mum performance from the valve it is recommended that the inlet pressures are balanced to within 10 of each other To ensure that the mixing valve operates correctly it is neces...

Page 6: ...inside the box Using suitable fittings attach the box inside the wall Box must be leveled and installed parallel to the finished wall Ensure the box is not twisted Connect supplied inlets to the ther...

Page 7: ...ixing valve body until it stops Tighten to a torque of 10Nm Attach frame using the screws removed from the installation cover Align the position of the back nut with the faceplate recess in frame and...

Page 8: ...the spout before installing the outer spout Push spout to the end and lock with grub screw to secure Ensure the disinfecton key cover is fitted to the open hole as shown 7 1 OPERATION AND TESTING Afte...

Page 9: ...peration restart electronics 1x app 2 sec till 1x extended function mode is active 2x a app 0 5 sec pulsing during active function 1x app 5 sec till 4x 1x sec Release and wait till 1x sec keep out of...

Page 10: ...n following the isolation The volume of mixed water discharged for a period of between 5 35 seconds should be measured and should not exceed the maximum volume set out in the applicable standard or co...

Page 11: ...p t p valve line strainer and non return v ve f tted t the h t nd d w ter supp y nes The n et f tt ngs supp ed w th e h TMV will ensure this requirement is met If the CliniMix Thermostatic Mixing Val...

Page 12: ...ING General Servicing of the CliniMix CMV2 Wall Mounted Hands Free Point Of Use Thermostatic Mixers 10 2 1 STRAINER AND NON RETURN VALVES 1 Activate the Temp r ry ff fun t n f r the sens r See section...

Page 13: ...THERMOSTATIC CARTRIDGE 1 Disassemble spout and faceplate refer to 10 2 1 Strainer and Non Return Valves step 1 2 Turn the s t ng v ves t C O E p s t n 3 Break remove the plastic lock in the center of...

Page 14: ...installed by screwing into the mixer body until it reaches a firm stop and tightened The cartridge should be tightened to a torque of 15Nm Re install or install new plastic lock Note Plastic locks are...

Page 15: ...the s me pr edure s the nnu nten n e Pr edure sted p us the therm st t m xer rtr dge must be replaced After replacing the thermostatic mixer cartridge a thermal shut down test is performed and the te...

Page 16: ...in direction marked on the body When the mixing temperature is set holding the adjustment rod tight the tightening ring to prevent changing the adjustment t p the C nt nues run fun t n Note Turning th...

Page 17: ...tion 8 0 Commissioning Record the mixed water temperature 11 3 IMPORTANT NOTES ON DEBRIS Although this product is protected by built in filters debris can still find its way to the thermostat housing...

Page 18: ...n it 180 direction not important Place the warning tag in the keys gr ve t v te C nt nu us run Function See section 7 2 Sensor Setting Instructions WARNING Spout and water temperature flowing out from...

Page 19: ...he correct connections The thermostatic mixing valve will not shut down The hot to cold mix temperature differential is not 10 C or greater Thermostatic cartridge contains debris or is damaged Non ret...

Page 20: ...shown on the schedule in the manufacturer s w rr nty Dur ng the w rr nty per d v n Eng neer ng w rep e r rep r ny defective products manufactured by Galvin Engineering without charge so long as the te...

Page 21: ...ter Pressure _______kPa Make of Mixing Valve _______________________ Model No ________________________ Size __________________ Valve Location Building _________________________________________________...

Page 22: ...sioning Work It is hereby certified that all the commissioning work has been carried out by the undersigned in accordance with the requirements of the Codes of Practice indicated prior Date of Valve C...

Page 23: ...rm Water C One Outlet in Use All Req d Outlets in Use One Outlet in Use All Req d Outlets in Use 1 2 3 4 5 6 7 8 9 10 11 Give details of brand and model designation Commensurate with the design flow r...

Page 24: ...____________________________Signature ______________________ Date _______________________ Maintenance Tests Yes Date of Previous Service ______________________________________________ Previous Service...

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