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REV. 2/23

 

 

GB808V POWERUNIT

 

 

HOW TO USE THE GB808V SERIES POWER UNIT

 

The GB808V series powerunit is designed to work in conjunction with Gage Bilt

s split handle (SHA) or split riveter (SRA) fastener

 

installation tools.

 

 

WARNING: 

Only qualified and trained operators shall install, adjust or use the assembly power tool for non

-

threaded 

 

                                   mechanical fasteners. 

 

 

 

WARNING: 

Operator 

MUST 

read and understand all warnings and cautions.

 

 

WARNING: 

It is required that eye protection, hearing and foot protection be worn during operation. 

 

 

WARNING: 

The users or the user

s employer must assess specific risks that could be present as a result after each use 

 

      based on their application. 

 

 

 

 

●  

Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any 

 

 

 

moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.

 

 

 

 

 

●  

Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.

 

 

 

 

●  

Verify 

the air lines and/or hydraulic hoses are not a trip hazard.

 

 

 

 

●  

Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool

.

 

 

 

●  

Do not use with any unapproved installation tool

.

 

 

WARNING:

 

Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.

 

 

 

CAUTION:

 

Do not use beyond the design intent.

 

Images may not reflect actual tool or fastener

 

Blind Fasteners

 

 

1.

 

Insert fastener into workpiece.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

Insert fastener into nose assembly.

 

 

Note: Always hold tool so pulling head is perpendicular to surface 

of material in which fastener is being installed. Exert firm pressure 

against fastener during installation.

 

 

 

 

 

 

 

 

 

 

 

3.

 

Press actuator to start cycle.

 

 

 

 

 

 

 

 

 

 

 

 

4.

 

Release actuator as soon as fastener breaks.

 

 

5. 

 

Repeat steps 1 

-

 4.

 

 

Summary of Contents for GB808V

Page 1: ...LS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gageb...

Page 2: ...ty Warnings 5 Description of Functions 6 Principle of Operation 7 How to set up the GB808V Series Power Unit 8 How to use the GB808V Series Power Unit 9 Maintenance Troubleshooting and Hydraulic Threa...

Page 3: ...s or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within...

Page 4: ...Series powerunit can be configured to operate one or more tools simultaneously The GB808V Series powerunit can also be configured to hang roll with wheels or to include a vacuum system to collet spent...

Page 5: ...t is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When...

Page 6: ...Pintail Collection Air Outlet Regulator Oil Reservoir Cap Eyebolt to attach lanyard assembly Booster Assembly PULL RETURN Four way Valve Muffler Air exhaust Muffler Air exhaust Muffler Air exhaust Po...

Page 7: ...t side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the head pisto...

Page 8: ...moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connections are secure Ve...

Page 9: ...f any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connections are secu...

Page 10: ...32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CLEAN...

Page 11: ...nit Reduce air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber materia...

Page 12: ...warnings and cautions WARNING Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear Any repair must be done by qualified personnel trained...

Page 13: ...13 REV 2 23 GB808V POWERUNIT OVERHAUL BOOSTER ASSEMBLY...

Page 14: ...14 REV 2 23 GB808V POWERUNIT GB808V POWER UNIT BOOSTER ASSEMBLY GB808V POWER UNIT QUICK EXHAUST VALVE...

Page 15: ...15 REV 2 23 GB808V POWERUNIT GB808V POWER UNIT VALVE ASSEMBLY GB808V POWER UNIT REGULATOR ASSEMBLY...

Page 16: ...16 REV 2 23 GB808V POWERUNIT GB808V POWER UNIT GB808V POWER UNIT VACUUM BOTTLE ASSEMBLY...

Page 17: ...17 REV 2 23 GB808V POWERUNIT GB808V POWER UNIT FRAME ASSEMBLY...

Page 18: ...lashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire exposed containe...

Page 19: ...19 REV 2 23 GB808V POWERUNIT This page intentionally left blank...

Page 20: ...ilt WEIGHT 40 lbs 18 1 HEIGHT 16 5 419 1 mm WIDTH 9 0 228 6 mm LENGTH 24 609 6 mm LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING TEFLON IS A REGISTERED TRADEMARK OF E I DUPONT DE NEMO...

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