Gage Bilt GB808V, Original Instructions Manual

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8
REV. 2/23 GB808V POWERUNIT
The tool is shipped with a red plastic plug in the air inlet connector. The connector has a 1/4 - 18 NPT female pipe thread to accept end
- user air hose fitting. The tool comes with oil and is ready to use.
1. Remove red plastic shipping plug from air inlet on regulator (A - 1291) and screw in your quick disconnect (air) fitting.
2. Open cap on top of oil reservoir and fill with AW - 32® oil or equivalent to approximately 3/4 full, if required.
3. Connect the installation tools hydraulic line, air line, vacuum line and lanyard to powerunit. (Make sure all connections are secure).
4. Connect air supply using 1/2” (12.7 mm) air line min. Set air pressure to 80 - 100 P.S.I. (5.5 - 6.9 bar) Max. on (A - 1291) regulator.
5. Cycle tool five times.
6. See tool manual for complete set up installation instructions.
WARNING:
Only qualified and trained operators shall install, adjust or use the assembly power tool for non - threaded
mechanical fasteners.
WARNING:
Operator MUST read and understand all warnings and cautions.
WARNING:
It is required that eye protection, hearing protection and foot protection be worn during operation.
WARNING:
The users or the user ’ s employer must assess specific risks that could be present as a result after each use
based on their application.
● Ensure there is adequate clearance for tool and operator's hands before proceeding. Keep fingers clear of any
moving parts. Keep fingers clear from fasteners and installed materials. Severe personal injury may result.
● Verify that hydraulic hose fittings and couplings, air and electrical connections are secure.
● Verify the air lines and/or hydraulic hoses are not a trip hazard.
● Ensure that there are no electrical cables, gas pipes, etc., which can cause a hazard if damaged by the tool.
● Do not use as a hammer to force fasteners into holes or otherwise abuse tool.
WARNING:
Do not actuate fastener in the air. Personal injury from fastener ejecting may occur.
WARNING:
Do not use in explosive atmosphere.
WARNING:
Ensure air hose is securely connected to avoid possible hose whipping.
WARNING:
Always disconnect air supply when tool is not in use to prevent accidental start - up.
CAUTION:
Do not use beyond the design intent.
HOW TO SET - UP THE GB808V SERIES POWER UNIT
Images may not reflect actual tool
Open oil reservoir
cap & fill reservoir
Hydraulic
oil reservoir
Install evacuation hose
from tool into vacuum
regulator fitting.
Install air lines from tool into
A - 577 & A - 579 on powerunit.
Install hydraulic coupler - male
from tool into hydraulic coupler -
female on power unit
Powerunit shown without frame assembly
Air Hose
Air Inlet
Red Shipping Plug
User Quick Disconnect Fitting
Pintail Collection bottle
Pintails extracted from tool and
collected in collection bottle
Four - Way Valve
Air Filter/ Regulator
Hydraulic oil flows from booster
assembly thru hydraulic line into tool
PULL/RETURN
Booster Assembly
Pop Safety Valve
Tool rests on hook when not in use,
shutting off air flow to vacuum